water MITSUBISHI 3000GT 1995 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 24GENERAL - Harness Connector Inspection
ess connector
contact pressure
checking harness
201 R057
Z16R1317
HARNESS CONNECTOR INSPECTION
CONNECTOR CONTINUITY AND VOLTAGE TESTWhen checking continuity and/or voltage at the waterproof
connectors, follow the steps below to avoid poor connector
contact and/or reduced waterproof performance of connectors.
(1) When checking is performed with the circuit in the stateof continuity, be sure to use the special tool (harness
connector).
Never insert a test bar from the harness side, because
to do so will reduce the waterproof performance and result
in corrosion.
(2) When the connector
JS disconnected for checking the fe-
male pin, the harness for checking the contact pressureof connector pins should be used.
Never force the insertion of a test bar, because to do
so will cause poor contact.(3) When the male pin is to be checked, apply the test bar
against the pin directly.
Care must be taken not to short-circuit the connector pins.
TERMINAL ENGAGEMENT CHECK
When the terminal stopper of connector is out of order, engage-
ment of male and female terminals becomes improper even
when the connector itself is engaged perfectly and the terminal
sometimes slips out to the rear side of connector. Ascertain,
therefore, that each terminal does not come off the connector
by pulling each harness wire.
CONNECTOR TERMINAL ENGAGEMENT AND
DISENGAGEMENTConnectors which are loose shall be rectified by removing
the female terminal from connector housing and raising its
lance to establish a more secure engagement. Removal of
connector terminal used for MFI and 4 A/l control circuit shallbe done in the following manner.
COMPUTER CONNECTOR(1) Insert screwdriver
[1.4 mm (.06 in.) width] as shown in
the figure, disengage front holder and remove it.
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Downloaded from www.Manualslib.com manuals search engine GENERAL - Harness Connector Inspection25 ~
Z16R1320
(2)Insert harness of terminal to be rectified deep into connec-tor from harness side and hold it there.
Housing lance/
’ Needle
’ Housing lance
Z16R132
(3)Insert tip of screwdriver [1.4 mm (.06 in.) width] into connec-tor in a manner as shown in the figure, raise housing
lance slightly with it and pull out harness.
CautionTool No. 753787-l supplied by AMP can be used
instead of screwdriver.(4)
insert needle through a hole provided on terminal and
raise contact point of male terminal.
ROUND WATERPROOF CONNECTOR
(1) Remove waterproof cap by using a screwdriver.
(2) Insert tip of screwdriver
[I.4 mm (.06 in.) or 2.0 mm (.08in.) width] into connector in a manner as shown in the
figure, raise housing lance slightly with it and pull out
harness.(3) Insert screwdriver through a hole provided on terminal
and raise contact point of male terminal.
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Downloaded from www.Manualslib.com manuals search engine 26GENERAL - Harness Connector Inspection
Front holder
\\Z16R1325]
Housing lance7,fiEL,
c
Terminal lance00000400\
RECTANGULAR WATERPROOF CONNECTOR
(1)Disengage front holder by using a screwdriver and remove
it.
(2) Inset-t tip of screwdriver [*0.8 mm (.03 in.) width] into con-
nector in a manner as shown in the figure, push it lightly
to raise housing lance and pull out harness.
*If right size screwdriver is not available, convert a conven-
tional driver to suit the size.
(3) Press contact point of male terminal down by holding a
screwdriver [1.4 mm (.06 in.) width] in a manner as shown
in the figure.
INJECTOR CONNECTOR
(1) Remove waterproof cap.
(2)Insert tip of screwdriver [1.4 mm (.06 in.) width] into connec-
tor in a manner as shown in the figure, press in terminal
lance and pull out harness.
(3) Press contact point of male terminal down by holding a
screwdriver [1.4 mm (.06 in.) width] in a manner as shown
in the figure.
CautionMake sure that lance is in proper condition before
terminal is inserted into connector.
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Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - Cooling Circuit185

OPERATIONThe engine control module controls the power
transistors (high speed and low speed) in the moduleto provide radiator fan motor and condenser fan
motor rotation controls in accordance with the engine
coolant temperature and vehicle speed.
NOTEIn the event of faulty water temperature sensor,
the engine control module commands the fan motors
(for both radiator and condenser) to rotate at high
speeds.1. Radiator Fan (Low Speed Rotation)
l
When the engine control module turns onthe power transistor (low speed) in the
module, the current flows from the ignition
switch to the engine control module throughthe radiator fan motor relay (LO) coil.
If the current flows to the fan motor relay
coil, the switch of the relay turns on to supplythe motor driving power (for low speed
rotation). This will cause the current to flow
from the battery to the ground through the
radiator fan motor, relay switch and resistor,rotating the radiator fan at low speeds.
2. Condenser Fan (Low Speed Rotation)
l
The power from the NC compressor lock
controller turns on the condenser fan motorrelay (LO) to rotate the condenser fan at
low speeds.3. Radiator Fan, Condenser Fan (High
Speed Rotation)l
When the engine control module turns onthe power transistor (high speed) in the
module. the radiator fan motor relay (HI)
and condenser fan motor relay (HI) will
operate and the motor driving power (for
high speed rotation) is sent to the radiator
fan motor and condenser fan motor to rotate
the radiator fan and condenser fan at high
speeds.
TROUBLESHOOTING HINTS1. Neither the radiator fan nor condenser
fan rotate at all.
l Check fusible link No. 5.
2. Only the condenser fan does not
operate.l Check dedicated fuse No. 8.
3. The condenser fan do not operate in the
low speed mode, but operate otherwise.
(1) The A/C compressor magnet clutch does
not enter the “ON” state.l Check whether the output of the air
conditioning compressor lock controller
unit is available.
(2) The A/C compressor magnet clutch enters
the “ON” state.l
Check the condenser fan motor relay
(LO)-4. The radiator fan and condenser fan do
not operate in the high speed mode, but
operate otherwise.l Check the engine control unit.
Fan Operating Mode
VehicleA/C compressor lockspeedcontroller output
k%
80 or less[50 or less]
LO
(OV)
80 or more[50 or more]HI (12V)
,_ -
Engine coolanttemperature
$1
Approx. 95 [203] or less
Approx. 95
[203] or more
Approx. 105
[221] or more
Approx. 105
[221] or less
Approx. 105
[221] or more
Approx. 105
[221] or less
Approx. 105
12211 or moreTransistor
Transistor
in enginein engineRadiatorCondensercontrol unitcontrol unitfanfan
Low speedHigh speed
OFF
OFFOFFOFF
ONOFFLow speedOFF
ON
ONHigh speedHigh speed
OFF
OFFOFFOFF
ONONHigh speedHigh speed
ON
OFFLow speedLow speed
ON
ONHigh speedHigh speed
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Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Battery54-3
BATTERY
LSPECIFICATIONSGENERAL SPECIFICATIONS
ItemsUp to 1993 modelsFrom 1994 models
Type75D26R-MF75D23R-MF
Ampere hours
(5HR) Ah5252
Cranking rating [at -18°C (O’F)] A490520
Reserve capacity min.123118
NOTES
1.CRANKING RATING is the current a battery can deliver for 30 seconds and maintain a terminal voltage of
7.2 volts or greater at a specified temperature.
2.RESERVE CAPACITY RATING is the amount of time a battery can deliver 25A and maintain a minimum terminal
voltage of 10.5 at
27% (80°F).
L
16FO123
White
Blue
ChargingGood
necessaryconditionON-VEHICLE
SERVICE
BATTERY INSPECTION
BAlTERY VISUAL CHECK (1)
The battery contains a visual test indicator which gives blue
signal when an adequate charge level exists, and white signal
when charging is required.
BAlTERY VISUAL CHECK (2)
Make sure ignition switch is in Off position and all battery
feed accessories are Off.
1.Disconnect ground cable from battery before disconnecting
(+) cable.
2. Remove battery from vehicle.
CautionCare should be taken in the event battery case is
cracked or leaking to protect hands from the electro-
lyte. A suitable pair of rubber gloves (not the house-hold type) should be worn when removing battery
by hand.
3.Inspect battery carrier for damage caused by loss of acid
from battery. If acid damage is present, it will be necessaryto clean area with a solution of clean warm water and
baking soda. Scrub area with a stiff bristle brush and wipe
off with a cloth moistened with ammonia or baking soda
in water.
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Downloaded from www.Manualslib.com manuals search engine 54-28CHASSIS ELECTRICAL - Meters and Gauges
16FO11500002300
16Fo255 00002383
FUEL GAUGE UNIT CHECKTo check, remove fuel gauge unit from fuel tank. (Refer to
GROUP 13F
- Fuel Tank.)
Fuel Gauge Unit Resistance
(1)Check that resistance value between the fuel gauge termi-
nal and ground terminal is at standard value when fuel
gauge unit float is at point F (highest) and point E (lowest).
Standard value:Point F: 3
If: 2 GPoint E: 110
It 7 Q
(2) Check that resistance value changes smoothly when float
moves slowly between point F (highest) and point E (low-
est).Fuel Gauge Unit Float Height
Move float and measure the height at point F (highest) and
point E (lowest) with float arm touching stopper.
Standard value:Point F: 18.6-21.6 mm (.73-.85 in.)
Point E: 193.4-196.4 mm (7.61-7.73 in.)
FUEL SENSOR CHECKConnect fuel gauge unit to battery via test light (12 V-3.4
W). Immerse in water. Condition good if light goes off whenunit thermistor is in water and lights when unit is removed
from water.
CautionwAfter completing this test, wipe the unit dry and install
it in the fuel tank.
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Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Meters and Gauaes
i
ENGINE COOLANT TEMPERATURE GAUGE SIMPLE CHECKConnect the harness connector via a
test light to the ground.
Remove the water temperature gauge
unit coupling connector.
t
Place the ignition switch in the ON posi-tion.
I
(12 v’3.4 w) \ //Z16FO13lCheck the test light and gauge conditions.
i(1) Test light lights. (Pointer of gauge does not swing.)_____c Replace water temperature gauge.
[ (2) Test light lights. (Pointer of gauge swings.)Replace water temperature gauge unit.
[ (3) Test light does not light. (Pointer of gauge does not swing.)/-------I Correct harness.
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK
To check, remove engine coolant temperature gauge unit from
the thermostat housing.
Engine Coolant Temperature Gauge Unit Resistance
(1)Immerse unit in 70°C (158OF) water to measure resistance.Standard value: 104
f 13.5 Sz(2) After checking, apply the specified sealant around the
thread of engine coolant temperature gauge unit and install
on the thermostat housing.
Specified sealant:3M Nut Locking Part No. 4171 or equivalent
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Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Radio and Tape Plaver54-I 87
SPEAKER
L/REMOVAL AND INSTALLATION~

,/$‘I./$I/’ j/$/” 1
4./’I:” .,I’/,,$’ ,A’I ._.?,*:. . .;I_I‘7..
,, .-Y_.,: ,’

16FOO9700002404
Door speaker removal steps1. Door trim (Refer to GROUP 42
- DoorTrim and Waterproof Film.)
2. Speaker garnish
3. Speaker
4. Speaker cover
Rear speaker removal steps
1. Quarter trim (Refer to GROUP 52A -Trims.)
2. Speaker garnish
3. Speaker4. Speaker box
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Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX
CROSSMEMBER......................................32-8-lCRUISE CONTROL......................................17-t
CABLE, Check and Adjustment........................17-31-l
SYSTEM............................................17-38-i
Check.............................................
17-32-l
CURB IDLE SPEED, Check............................11-11-l
CYLINDER HEAD GASKET............................11-28-l
D
DAMPER CONTROL MOTOR..........................55-75-lDAMPING FORCE CHANGEOVER ACTUATOR........338-19-I
DASHPOT, Check And Adjustment......................11-l 3-lDEFOGGER
Rear Window.....................................54-192-11
RELAY............................................54-204-11
SWITCH, Rear Window.............................54-203-11
DIFFERENTIALCase, Limited Slip cAWD>...........................27-40-ILimited Slip, Check cAWD>..........................27-15-tCARRIER ....................................27-25-l
DISC BRAKEFront..............................................35-93-lRear..............................................35-103-I
PADS, Maintenance..................................00-52-I
DOOR...............................................42-41-l
Adjustment.........................................42-12-lGLASS.............................................42-43-l
HANDLE............................................42-47-l
INSIDE HANDLE, Play Check..........................42-16-l
LATCH..............................................42-47-lMIRROR............................................51-31-l
REGULATOR........................................42-43-l
TRIM...............................................42-42- 1WATERPROOF FILM.................................42-42-lWINDOW GLASS, Adjustment.........................42-12-l
DRIP LINE WEATHERSTRIP...........................42-63-lDRIVE BELTCompressor, Adjustment.............................55-18-l
Maintenance.......................................00-47-I
Tension, Adjustment..................................11-7-l
Tension, Check.....................................37A-9-l
DRIVE SHAFTFront..............................................26-12-lRear...............................................27-19- I
BOOTS, Maintenance.................................00-52-l
OIL SEALS, Replacement
.......................23-53-l
........................................22-15-l
.........................................22-5-l
E
ECSOn-vehicle Inspection..............................,338-l 1 -I
CONTROL UNIT...................................338-20-IINDICATOR LIGHT.................................338-19-ISWITCH..........................................338-18-I
EGR
SOLENOID..........................................17-70-l
On-vehicle Inspection.........................13A-164,269-l
SYSTEM, Inspection..................................17-67-l
TEMPERATURE SENSOR............................17-68-l
On-vehicle Inspection.........................13A-i35,246-I
VALVE..............................................17-68-l
VALVE CONTROL VACUUM, Check....................17-67-l
ELECTRICAL LOAD SWITCH, On-vehicle Inspection 13A-127,238-l
ELECTRONIC CONTROL UNIT
CABS>.................35-119-l
ENGINE.............................................11-18-l
CONTROL...........................................17-5-lCOOLANT
Maintenance.......................................00-51 -IReplacement........................................14-4-l
COOLANT TEMPERATURE GAUGE UNIT..............14-13-l
COOLANT TEMPERATURE SENSOR
Engine and Emission Control.........................17-65-l
Engine Cooling.....................................14-13-IOn-vehicle Inspection..........................13A-93,219-lHOOD..............................................42-18-l
MOUNTING..........................................32-3-lOIL, Maintenance....................................00-47-l
OIL COOLER........................................11-36-lOIL FILTER, Maintenance.............................00-48-l
ROLL STOPPER......................................32-6-l
SPEED ADJUSTING SCREW, Adjustment.............
13A-59-l
EVAPORATIVE EMISSION
CANISTER..........................................
17-65-l
CONTROL SYSTEM.................................17-57-l
Check for Leaks and Clogging........................00-46-l
PURGE SOLENOID..................................17-64-lOn-vehicle Inspection.........................13A-162,268-lEVAPORATOR........................................55-37-lEXHAUSTGAS RECIRCULATION (EGR) SYSTEM................17-66-l
MANIFOLD
.......................................15-26-l
...........................................15-28-l
PIPE
.......................................15-30-l
...........................................15-33-l
SYSTEM
Active.............................................15-40-l
Maintenance.......................................00-60-l
F
FAN MOTORCondenser
.....................................55-79-l......................................55-46-l
RELAY, On-vehicle Inspection...................13A-129.240-t
FEEDER CABLE, Antenna...........................54-188-11FENDER.............................................42-24-l
FILLER TUBE CAP, Fuel Tank, Check....................17-65-lFLOOR CONSOLE..................................52A-1 O-I
FLOOR PAN, Check...................................42-16-l
FOG LIGHT........................................54-105-11
SWITCH..........................................54-109-11FRONT IMPACT SENSORS..........................526-68-l
FUELFILLER DOOR, Adjustment............................42-12-l
FILTER............................................13F-10-I
GAUGE UNIT........................................13F-6-IHOSES, Maintenance.................................00-45-l
LINE................................................13F-8-I
PRESSURE SOLENOID, On-vehicle Inspection...13A-166,270-l
PRESSURE TEST, On-vehicle Inspection........13A-180,279-lPUMP..............................................13F-6-I
On-vehicle Inspection..........................13A-72,200-l
PUMP CIRCUIT RESISTOR, On-vehicle Inspection .
13A-84,211-lPUMP OPERATION CHECK, On-vehicle Inspection 13A-179,279-lPUMP RELAY N0.2, On-vehicle Inspection........13A-84,211-l
SYSTEM, Maintenance...............................00-45-I
FUEL TANK..........................................13F-3-IFILLER DOOR.......................................42-23-lFILLER TUBE CAP, Check............................17-65-l
PRESSURE CONTROL VALVE........................
13F-6-IInspection..........................................17-65-l
FULL AUTO AIR CONDITIONING.......................55-54-l

Downloaded from www.Manualslib.com manuals search engine ALPHABETICAL INDEX5
STARTER MOTOR...................................16-23-11STARTING SYSTEM.................................16-19-11
STEERINGAngle Check.........................................37A-6-l
ANGULAR VELOCITY SENSOR.....................338-18-l
GEAR BOX, Power.................................37A-18-l
LINKAGE SEALS, Maintenance........................00-52-I
SHAFT...........................................37A-14-I
STEERING WHEEL.................................37A-14-l
Centering..........................................37A-7-l
Free Play Check
....................................37A-6-l
Return to Center Check..............................37A-9-lSTOP LIGHTHigh Mounted....................................54-107-11SWITCH..........................................338-19-ISTRUT..............................................33A-7-lSUN ROOF...........................................42-56-l
SUSPENSION
RearcAWD>...........................................34-26-l............................................34-7-lSWITCHAccelerator......................................Refer to AAir Conditioning Engine Coolant Temperature........Refer to AClosed Throttle Position...........................Refer to CColumn..........................................54-112-11ECS.............................................33B-18-lElectrical Load...............................13A-127,238-i
Fog Light.........................................54-l 09-11Hazard..........................................54-110-11Horn.............................................54-118-11Ignition............................................54-6-11Ignition-lG........................................Refer to I
i
Ignition-ST.......................................Refer to IMuffler Mode Changeover.........................Refer to MParking Brake, Check.................................36-4-lPark/Neutral Position .......................Refer to PPop-up..........................................54-l 09-11Position Detection.................................338-19-I
Power Steering..................................Refer to PRear Window Defogger............................54-203-11Stop Light........................................338-l 9-lT
TAPE PLAYER
ANTI-THEFT SYSTEM..........................THEFT-ALARM SYSTEM.........................THERMOSTAT..................................THROTTLE BODY..............................THROTTLE BODY (Throttle Valve Area), Cleaning...THROTTLE POSITION SENSOR..................Adjustment...................................On-vehicle Inspection..........................TIE ROD END BALL JOINT.......................TIMING BELT...................................Maintenance.................................TIRE..........................................
TRAILING ARMcAWD>............................................................................TRANSAXLE.........................................................:................
i:
Manual, Maintenance..........................CONTROL.......................................
.54-156-11.54-205-11. . . . .14-9-I13A-288-f13A-57-l338-l 9-l13A-57-l13A-98,221 -I. .37A-6-I. . . . .11-31-I. . . . .00-46-I. . . . . .31-4-l
34-32-l. .
34-11-I
.23-64-l22-19, 23-l
. . . . . .22-9-l.00-49-I. .
00-48-l
.23-55-l
..............................................MOUNTING........................OIL COOLER.......................
OIL COOLER HOSES...............OIL COOLER TUBES................OIL SEAL ...................TRANSFER ..................TRANSMISSION
FLUID.............................
OILReplacement..........................cFWD>..........................
TRIM...............................Door..............................TURBOCHARGER...................................................BYPASS VALVE, Check..............SUPERCHARGING PRESSURE......WASTE GATE SOLENOIDCheck............................On-vehicle Inspection...............
U
UPPER ARM . . . . .............................34-29-lcFWD> . . . . . .
.............................34-9-l
................22-17-l.................22-6-l.................32-5-l................23-62-l................23-62-l................23-62-l................22-16-l................22-22-l
. . . . . . . . . . . . . . .23-47-l
................22-15-l.................22-4-l...............52A-11-I................42-42-l
................15-20-I................15-23-l.................15-8-l.................15-6-l
.................15-8-l.........13A-169,271-l
V
VACUUM TANK ...............................21-18-IVALVE RELAY CABS>, Check..........................35-83-l
VAPOR LINE.........................................13F-8-I
VARIABLE INDUCTION CONTROL
MOTOR (DC Motor)...........................13A-174,276-l
SYSTEM, Check......................................15-5-lVEHICLE SPEED SENSORECS.............................................338-l 8-l
On-vehicle Inspection................13A-117, 119,231,233-lVENTILATION........................................55-3-l
SYSTEM, Positive Crankcase..........................17-56-lVALVE, Positive Crankcase............................17-56-lVENTILATORS (Air Inlet and Air Outlet)..................55-52-l
(Instrument Panel)...................................55-50-IVOLUME AIR FLOW SENSOR
Engine and Emission Control.........................17-65-lOn-vehicle Inspection..........................13A-85,212-l
W
..........................................
WASHERRear . . . . . . . . . .
Windshield . . . . . .
WATERPROOF FILM, DoorWATER PUMP . . . . .
WEATHERSTRIP, Drip LineWHEEL . . . .
ALIGNMENT
. . .51-28-I.51-25-l. . .42-42-l. . 14-11-l
. . . . .42-63-l. . .31-4-lFront .
.._.............................Rear . .._.......................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BEARING
. . . . .33A-6-l
. . . . .34-25-l. . . . . .34-5-lAdjustment . . . . . . . . . .. .
.33A-6-t
End Play Check
cFWD>. . . . . . . .27-3-L 34-6-lWHEEL SPEED SENSOR
. .35-113-l