height MITSUBISHI COLT 2006 Service Repair Manual

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-3
BASE ENGINE
M2112001000864
CYLINDER HEAD
AK305050AB
Spark plug guide
Intake
side
Exhaust
side
Valve guide
The cylinder head is made of aluminu m alloy , which
is light
we ight a nd ha s an excelle nt co oling ef ficiency .
The pentroof type comb ustion chamb e r has a sp a r k
plug in the
cent er . The valve an gle is relatively small,
contributing to size redu
ctio n.
The int a ke an d exhaust port s a r e arrang ed in a
cross-flow construction.
Ea ch cylinde r has a p a ir of
int
a ke port s on one side and a p a ir of e x hau st po rt s
on the
other side .
Each o f the int a ke a nd exhaust ca msh a f t s is sup-
ported by 5 bearin gs. On ea ch camshaf t, th e thrust
load
is suppo rted by No. 1 b earin g. The No . 1 bea r
-
ings for the int a ke and exha ust camshaf t s ha ve a
common bearing
ca p.
VALV E S E AT
AK305052
d
AB
d
DD h
h
Intake
Exhaust
Sintered
alloy valve seat
ItemIntakeExhaust
D (Outer
diameter) mm31.528
d (Inner
diameter) mm2622
h (height) mm6.67.3

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-4
VA LV E G U I D E
AK305053
d
AB
Dh
The in
t a ke an d exhaust valves use the same -design
valve gu
ide.
ItemIntake
D (Outer diameter) mm10.5
d (Inner diameter) mm4.5
h (height) mm34.5
CYLINDER HEAD GASKET
AK305054AB
Water hole
Oil hole
Water hole
Th e met a l g a sket having he at resist ance, sea l ability
and low cost is use
d for th e cylin der hea d gasket .
CYLINDER HEAD COVER
AK402398AC
Cylinder head cover
A resin cylin der hea d co ver is used fo r the cylinder head.

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-5
CYLINDER BLOCK
AK402339AC
Front view
Right side view
Under view
Top view
Rear view
Left side view
Thermostat case installation positionOil filter bracket installation position Front
Front Front Front
Nipple
The cylinder b
l ock is ma de of ligh twe i ght aluminum
allo
y .
The crankshaf t jo urnal is supp orted b y 5 b earing s .
The crankshaf
t thru st load is supporte d by No . 4
bearin
g.
The water jacket is of a full-siamese de sig n .
A nipple is p r ovid ed at the fr o n t of the block to su pply
engin
e oil onto the timin g ch ain.
ItemDimension
Overall height mm280
Overall length mm375.1
Top face to crankshaft
center mm205
Crankshaft center to
bottom face mm75
Bore mm75
Bore pitch mm83
Stroke mm84.8

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-6
REAR OIL SEAL CASE
AK305061AB
AA A-A
The rea
r oil seal ca se is a sheet -met al wor k . The
case is
inst alled with sealant ap plie d onto th e mou n t
-
ing face to prevent oil leaka ge.
PISTON
AK403222
AB
Front mark
Piston pin offset
The pisto n is made of spec ial a l uminu m all o y . W e ig ht
reduction
is a c hieved by minimizin g the o v erall
heigh
t while maximizing th e recess on bo th end s of
the piston
pin.
The center o f the p i sto n pin hole is of fset by 0.5 mm
from t
he ce nter of the piston towards the th rust side .
The piston skirt ha s a streak finish to enha nce oil
retention an
d anti-seizin g prope rty .
ItemDimension
Base diameter mm75
Pin diameter mm18
Overall height mm46.04
PISTON PIN
AK305064
d
AB
D
h
The piston pin is o f a semi-floating type, p r ess-fitte d
into t
he co nnecting rod small end wh ile cap able of
floating re
lative to the piston .
ItemDimension
D (Outer diameter) mm18
d (Inner diameter) mm11
h (Overall length) mm50

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-19
BASE ENGINE
M2112001000875
CYLINDER HEAD
AK305050AB
Spark plug guide
Intake
side
Exhaust
side
Valve guide
The cylinder head is made of aluminu m alloy , which
is light
we ight a nd ha s an excelle nt co oling ef ficiency .
The pentroof type comb ustion chamb e r has a sp a r k
plug in the
cent er . The valve an gle is relatively small,
contributing to size redu
ctio n.
The int a ke an d exhaust port s a r e arrang ed in a
cross-flow construction.
Ea ch cylinde r has a p a ir of
int
a ke port s on one side and a p a ir of e x hau st po rt s
on the
other side .
Each o f the int a ke a nd exhaust ca msh a f t s is sup-
ported by 5 bearin gs. On ea ch camshaf t, th e thrust
load
is suppo rted by No. 1 b earin g. The No . 1 bea r
-
ings for the int a ke and exha ust camshaf t s ha ve a
common bearing
ca p.
VALV E S E AT
AK305052
d
AB
d
DD h
h
Intake
Exhaust
Sintered
alloy valve seat
ItemIntakeExhaust
D (Outer
diameter) mm31.528
d (Inner
diameter) mm2622
h (height) mm6.67.3

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-20
VA LV E G U I D E
AK305053
d
AB
Dh
The in
t a ke an d exhaust valves use the same -design
valve gu
ide.
ItemIntake
D (Outer diameter) mm10.5
d (Inner diameter) mm4.5
h (height) mm34.5
CYLINDER HEAD GASKET
AK305054AB
Water hole
Oil hole
Water hole
Th e met a l g a sket having he at resist ance, sea l ability
and low cost is use
d for th e cylin der hea d gasket .
CYLINDER HEAD COVER
AK402398AC
Cylinder head cover
A resin cylin der hea d co ver is used fo r the cylinder head.

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-21
CYLINDER BLOCK
AK402339AC
Front view
Right side view
Under view
Top view
Rear view
Left side view
Thermostat case installation positionOil filter bracket installation position Front
Front Front Front
Nipple
The cylinder b
l ock is ma de of ligh twe i ght aluminum
allo
y .
The crankshaf t jo urnal is supp orted b y 5 b earing s .
The crankshaf
t thru st load is supporte d by No . 4
bearin
g.
The water jacket is of a full-siamese de sig n .
A nipple is p r ovid ed at the fr o n t of the block to su pply
engin
e oil onto the timin g ch ain.
ItemDimension
Overall height mm280
Overall length mm375.1
Top face to crankshaft
center mm205
Crankshaft center to
bottom face mm75
Bore mm75
Bore pitch mm83
Stroke mm84.8

BASE ENGINE
ENGINE MECHANICAL <4A9>11A-22
REAR OIL SEAL CASE
AK305061AB
AA A-A
The rea
r oil seal ca se is a sheet -met al wor k . The
case is
inst alled with sealant ap plie d onto th e mou n t
-
ing face to prevent oil leaka ge.
PISTON
AK403222
AB
Front mark
Piston pin offset
The pisto n is made of spec ial a l uminu m all o y . W e ig ht
reduction
is a c hieved by minimizin g the o v erall
heigh
t while maximizing th e recess on bo th end s of
the piston
pin.
The center o f the p i sto n pin hole is of fset by 0.5 mm
from t
he ce nter of the piston towards the th rust side .
The piston skirt ha s a streak finish to enha nce oil
retention an
d anti-seizin g prope rty .
ItemDimension
Base diameter mm75
Pin diameter mm18
Overall height mm46.04
PISTON PIN
AK305064
d
AB
D
h
The piston pin is o f a semi-floating type, p r ess-fitte d
into t
he co nnecting rod small end wh ile cap able of
floating re
lative to the piston .
ItemDimension
D (Outer diameter) mm18
d (Inner diameter) mm11
h (Overall length) mm50

TECHNICAL FEATURES
GENERAL00-7
FEATURES
Quality improvement
•Full interior trim
•Two-tone interior
•Cloth covered part door trim
Usability improvement
•Movable ashtray
•Front RECARO seat (Option)
•Cup holder of right/left separation type (for front
seats)
•Convenience hook (passenger’s side)
•Wide variety of seat arrangement
•Reclining adjustment, slide adjustment
•Luggage hook
•High-contrast meter RALLIART Version-R>
•Combination meter of 240km/h scale Version-R>
Convenient boxes
•Centre panel box
•Glove box
•Seatback pocket
•Bottle holder (front door trim)
•Door pocket (front door trim)
Safety improvement
•ELR three-point seat belt (front)
•Front seat belt with force limiter mechanism
•ELR three-point seat belt/child seat fastening
mechanism (ALR) switching seat belt (rear)
•Floor carpet with heel stopper structure
•Instrument panel and trims which adopt
fire-retarding materials
Consideration for the optimum driving position
•Seat height adjustment (driver’s seat)
•Head restraint with height adjustment (front, rear)
•One-touch adjustable seat belt anchor (front seat
belt)
Measures for resource recycling
Aggressively use PP materials that are easy to recy-
cle and easy to stamp material symbols on the plas-
tic (resin) parts.

TECHNICAL FEATURES
GENERAL00-8
SPACIOUS CABIN
M2000000400230
AC313513
8
7 2
4
3
6
1
10
9
5
AB
•S
pa cio us interior sp ace leading the comp act car
fie ld•
No.ItemDimension mm
1Front shoulder room1,340
2Interior effective length1,805
3Head roomFront920/875*
4Rear855/850*
5Hip-point heightFront325
6Rear375
7Seating ground clearanceFront600
8Rear650
9Brake pedal room900
10Hip point couple805
Seating gro und clearance of fering ea sy access
NOTE: .
•*:Vehicles with sunroo f
•Refer to P.00-31 , P.00-32 for the b ody dimensions.