service MITSUBISHI COLT 2006 Service Repair Manual

CONSTRUCTION DESCRIPTION
ANTI-SKID BRAKE SYSTEM (ABS)35B-10
NOTE: .
•*: If any trouble occurs in CAN communication,
the brake warning lamp and ABS warning lamp
on the combination meter turns ON.
•Prohibit: Any controls are not performed until the
ignition switch is turned OFF.
•System shut-down: Control will be disabled until
valve power supply is turned off, and then ignition
switch is turned to the OFF position.
•Wait: ABS control is restarted when the normal
condition is resumed even though the ignition
switch is not turned OFF.
DIAGNOSTIC FUNCTION
ABS-ECU has the following functions for easier sys-
tem checks. The following items can be diagnosed
using the M.U.T.-III (ABS warning lamp illuminates
and ABS control is prohibited while the ABS-ECU
communicates with the M.U.T.-III).
•Diagnosis code set
•Service data output
•Actuator test
DIAGNOSIS CODE SET
There are 28 diagnostic items. Since all the diagnos-
tic results are recorded in volatile memory (EEP-
ROM*), they are stored in the memory even though
the battery terminals are disconnected.
NOTE: .
•*EEPROM (Electrical Erasable &;Programmable
ROM): Special type of memory that can be pro
-
grammed or erased electrically
•For each diagnostic item, refer to Fail-safe Func-
tion.
C1607Trouble in
ABS-ECUSystem
shut-downSystem
shut-downOutput
permitted
(Output may
be
impossible).ONON
Trouble in
ABS-ECU (CAN
Initialisation
malfunction)EnabledEnabledOutput
impossibleON *ON *
C1860High voltage at
ABS-ECU power
supplyWaitWaitOutput
permittedONON
C1861Low voltage at
ABS-ECU power
supplyWaitWaitOutput
permittedONON
U1073Trouble in CAN bus
systemEnabledEnabledOutput
impossibleON *ON *
Diagnosis
code No.Item Action during fail-safe operation
ABS control EBD control CAN output Brake
warning
lampABS
warning
lamp

CONSTRUCTION DESCRIPTION
ANTI-SKID BRAKE SYSTEM (ABS)35B-11
SERVICE DATA OUTPUT
The following items of the ECU input data can be
read using M.U.T.-III.
Item No.Check itemCheck conditionNormal condition
01FR wheel speed sensorPerform a test run of the vehicle.Speedometer display and
M.U.T.-III display almost agree
with each other.
02FL wheel speed sensor
03RR wheel speed sensor
04RL wheel speed sensor
05Power supply voltageAlways10 V or more
06Stop lamp switchThe brake pedal is depressedON
The brake pedal is released.OFF
07Va l v e r e l a yWhen ABS is operatingON
When ABS is not operatingOFF
10FL inlet valve When ABS is operatingON
When ABS is not operatingOFF
11FL outlet valve When ABS is operatingON
When ABS is not operatingOFF
12FR inlet valve When ABS is operatingON
When ABS is not operatingOFF
13FR outlet valve When ABS is operatingON
When ABS is not operatingOFF
14RL inlet valve When ABS is operatingON
When ABS is not operatingOFF
15RL outlet valve When ABS is operatingON
When ABS is not operatingOFF
16RR inlet valve When ABS is operatingON
When ABS is not operatingOFF
17RR outlet valve When ABS is operatingON
When ABS is not operatingOFF
20Pump motorWhen ABS is operatingON
When ABS is not operatingOFF

GENERAL INFORMATION
HEATER, AIR CONDITIONER AND VENTILATION55-2
GENERAL INFORMATION
M2551000100759
For the heater and A/C system, the heater, the
blower and the cooling unit are integrated as one unit
to reduce weight and size. For A/C system, the man
-
ual A/C has been adopted.
FEATURES
IMPROVEMENTS IN COMFORT
•Adoption of low noise, large air volume heater
and A/C system
•Adoption of smaller air intake box for larger pas-
senger leg space.
•Optimising the areas of the outside air induction
hole and the air outlet improves ventilation per
-
formance as well as the quietness of the room
•Adoption of clean air filter with deodorant function
for cleaner air in the compartment.
IMPROVEMENTS IN OPERATION
PERFORMANCE
•Inside/outside air selection switch has been
changed to a pushbutton switch.
•Improved operation ability by the enlarged tab on
the dial knob
•Air amount and temperature only are controlled
automatically for easier operation. automatic A/C>
RELIABLE VISUAL FIELD
(IMPROVEMENT IN SAFETY)
•Current type defroster nozzle has been adopted
to improve defogging performance (Shortens
windshield fogging time).
•Defroster vents have been integrated to secure
better defogging pattern.
•Black coin drop prevention ribs are used on the
defroster to prevent its reflection on the wind
-
shield, providing sufficient field of vision for safety
IMPROVEMENTS IN FUEL ECONOMY
•Wider condenser area reduces load to the A/C
and improves fuel consumption.
•Energy conservation control using outside air
temperature sensor is adopted for vehicles with
manual A/C as well.
•A small-size, highly-efficient compressor has
been adopted.
•Simpler wiring and weight reduction are achieved
by installation of CAN communication system
GLOBAL ENVIRONMENT PROTECTION
Adoption of HFC134a for refrigerant.
IMPROVEMENTS IN SERVICE QUALITY
•Reduction of refrigerant gas leakage and
improvement in serviceability by incorporating
condenser and receiver
•The layout of refrigerant line for better workability
is adopted.
RESPONSIBILITY IMPROVEMENT
Reliable information transmission is achieved by
connecting A/C-ECU and each ECU via CAN com
-
munication.

A/C-ECU
HEATER, AIR CONDITIONER AND VENTILATION55-9
COMMUNICATION
The A/C receives the following kinds of signals
through CAN communication.
SignalTransmitter ECU
Engine coolant
temperature signalEngine-CVT-ECU
or Engine-ECU
NOTE: . For further details on CAN, refer to GROUP
54C, CAN
P.54C-2.
DIAGNOSTIC FUNCTION
Code No.Diagnostic itemService data display
contents when
diagnosis code is set
B1011Ambient temperature sensor system (short circuit)20°C
B1012Ambient temperature sensor system (open circuit)
B1021Air thermo sensor system (short circuit)−6°C
B1022Air thermo sensor system (open circuit)
B1082Automatic/manual types abnormal error−
U1073Bus off error−
U1100Engine-CVT-ECU time-out
U1101
U1102ABS-ECU time-out
U1106EPS-ECU time-out
U1109ETACS-ECU time-out
U1120Failure information on engine-CVT-ECU (related to engine)
U1206Flag invalid

A/C-ECU
HEATER, AIR CONDITIONER AND VENTILATION55-10
SERVICE DATA OUTPUT
Item No.Check items
02Ambient temperature sensor
03Air thermo sensor
04A/C pressure sensor
05Water temperature sensor
07Set temperature
08Set temperature (control part set value)
15Outside/Inside air selection damper
20Blower motor
21Blower motor (Target)
30A/C switch
31A/C switch (control part set value)
35Rear window defogger switch (control part set value)
36Blower switch
37Outside/Inside air selection switch
40Abnormal low pressure judgement
41Refrigerant leaks judgement
42DEF position flag
43Forcible DEF position flag
44Forcible DEF DRY flag
ACTUATOR TEST
Item No.Check items
30Outside/Inside air selection damper control motor
31
40Rear defogger switch
41
09Condenser fan
0B
50Idle-up requirement
51
52

OIL PAN<4A9>
ENGINE LUBRICATION12-6
OIL PAN<4A9>
M2120006000035
AK305374AB
Oil drain plug
installation side
The oil pan, loca ted be low the engin e , is ma de of
shee
t met a l.
OIL LEVEL GAUGE, OIL FILLER CAP , OIL DRAI N
PLUG<4A9>
M21200070 0003 8
AK402349AC
Oil drain plug
Oil filler cap
Oil level gauge
The oil level gauge , oil filler cap, an d oil drain plu g
are all lo
cated in th e front of the engin e for e xce lle nt
service
ability .

GROUP 35
SERVICE BRAKE
CONTENTS
BASIC BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35A
ANTI-SKID BRAKE SYSTEM (ABS) . . . . . . . . . . . . . . . . . . . . .35B
ACTIVE STABILITY CONTROL SYSTEM (ASC). . . . . . . . . . . .35C

GENERAL INFORMATION
CHASSIS ELECTRICAL54A-2
GENERAL INFORMATION
M2540000100302
FEATURES
IMPROVEMENT OF VISUAL OBSERVA-
TION AND SAFETY, AND ENHANCEMENT
OF USER-FRIENDLINESS AND VERSA
-
TILITY
•The large four headlamps with the lightweight
resin lenses have been adopted.
•The high-mounted stop lamp has been installed
on the tailgate for all models.
•Combination meters and ECUs are connected
using CAN to ensure the transmission of informa
-
tion.
•The combination meters are provided integrated
with a perfect round-shaped speedometer where
the needles operate at the wider angle.
IMPROVEMENTS IN SERVICE QUALITY
•Diagnosis connector for inspection with M.U.T.-III
is installed.
•Diagnosis and service data are integrated in the
combination meter, enabling communication with
M.U.T.-III
BETTER PRODUCT PACKAGE
•The smart wiring system (SWS) has been
adopted for the lamp control including the head
-
lamp auto turn-off and fog lamp unattended-oper-
ation reminder.

DIAGNOSIS SYSTEM
CHASSIS ELECTRICAL54A-3
DIAGNOSIS SYSTEM
M2540001000472
For improved serviceability, a diagnosis connector
for M.U.T.-III inspection is built into the instrument
panel near the position of the driver's left foot.
Diagnostic
FunctionMPIABS or
ASCCVTEPSCombination meterSRS air
bagImmobilizerETACS
MeterA/C
Diagnosis code setApplicableApplicableApplicableApplicableApplicableApplicableApplicableApplicableApplicable
Service data sentApplicableApplicableApplicableApplicableApplicableApplicableApplicableApplicableNot
applicable
Actuator testApplicableApplicableApplicableApplicableApplicableApplicableNot
applicableNot
applicableNot
applicable
Diagnosis record
storedApplicableApplicableApplicableApplicableApplicableApplicableApplicableApplicableApplicable
Diagnosis deletion
using M.U.T.-IIIApplicableApplicableApplicableApplicableApplicableApplicableApplicableApplicableApplicable
Pulse check using
M.U.T.-IIINot
applicableNot
applicableNot
applicableNot
applicableNot
applicableNot
applicableNot
applicableNot
applicableApplicable
Status indication by
diagnosis code
*
Not
applicableApplicableNot
applicableApplicableApplicableApplicableNot
applicableNot
applicableApplicable
Estimated vehicle
speed sentNot
applicableNot
applicableNot
applicableApplicable
(via CAN)Applicable
(via CAN)Not
applicableNot
applicableNot
applicableApplicable
(via CAN)
ECU version No.
displayedNot
applicableApplicableNot
applicableApplicableApplicableApplicableNot
applicableNot
applicableNot
applicable
NOTE: *: If a diagnosis code is sent for this function,
the display informs users whether a mechanical
problem currently exists or whether it existed before
but normal operation has been restored. The mes
-
sage for the former state identifies it as active trouble
and the message for the latter identifies it as stored
trouble.

COMBINATION METER
CHASSIS ELECTRICAL54A-10
COMBINATION METER
M2540005000894
The combination meter features large, clearly visible
analogue indicators. The meter has the speedometer
in the middle, the coolant temperature gauge at
upper right, the fuel gauge at lower right, and the
tachometer at left so that drivers can easily distin
-
guish the information from the meters. The combina-
tion meter offers the following advantages.
•The combination meter is used for air conditioner
and meter drive control to integrate ECU.
•CAN communication is used for more reliable
transmission of all gauge data and indicator lamp
input signals, such as vehicle speed, engine
RPM, and coolant temperature. For further
details on CAN, refer to GROUP 54C, CAN
P.54C-2. The signals that the combination meter
uses are described in the CAN communications
input signals table
.
•Several diagnosis functions such as the diagno-
sis code memory and actuator tests are prepared
in order to improve serviceability.
•For a brighter display at night and for a longer
useful life, all indicator lamps, warning lamps, and
illumination bulbs use LEDs.
•The indicators for the speedometer, fuel gauge,
and other gauges are driven by a stepping motor.
For further details, consult the stepping motor
section
.
•The electronic speedometer operates by receiv-
ing vehicle speed signals sent by the
engine-ECU or engine-CVT-ECU
via the CAN.
•A large and clear LCD type odo-tripmeter is pro-
vided. The odometer continuously displays val-
ues while the tripmeter adopts a twin-trip (trip A,
trip B) function which is switched by a reset but
-
ton. In addition, clock function is incorporated.
•A fog lamp indicator lamp is provided to let the
driver know that the fog lamp is on.
•A seat belt warning lamp is installed to encourage
the driver to fasten the seat belt.
•The high-contrast meter is adopted. When the
ignition is turned ON, such as the needles and
face display are illuminated with fade-in lighting
by the LED light source.
•To further accentuate the high-contrast lighting,
the light of the high-contrast meter fades in and
fades out when the light is turned on and off
respectively.
•With the auto illumination function incorporated in
the high-contrast meter, a two-stage switching of
daytime (non-dimming) and nighttime (dimming)
is achieved. Also, the brightness can be adjusted
using the illumination control knob.
•A tail lamp indicator lamp is installed which
informs the lighting status of the tail lamps to the
driver.