module MITSUBISHI ENDEAVOR 2004 Service User Guide

CONSOLE ASSEMBL
Y . Remove left and right A-pillar trim panels.
Remove hood lock release handle.
3. Remove end panel. See Fig. 8
. Remove driver-side knee bolster. Remove fog
light switch. Remove steering column upper and lower covers. Remove
combination meter assembly. Remove center panel assembly. Remove air
vents. Remove radio panel. Remove AC-heater control assembly.
4. Remove hazard warning switch. Remove console meter hood. Remove multi-
center display unit. Remove audio components. Remove glove box assembly.
Remove left and right speaker covers. Remove speakers. Disconnect
clockspring and steering column switch connectors. Remove photo sensor and
photo sensor clamp.
5. Remove interior temperature sensor. Disconnect passenger-side air bag module
connector. Remove left and right center instrument panel brackets. Disconnect
remaining electrical connectors. Remove instrument panel nuts and bolts.
Remove instrument panel.
6. To install, reverse removal procedure. Tighten NEW steering wheel nut and
drive
r-side air ba
g module bolts to s
pecification. Activate air ba
g system.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
Remove passenger-side front seat assembly.
2. To install, reverse removal procedure. Perform occupant classification
calibration procedure. See OCCUPANT CLASSIFICATION SENSOR
under REMOVAL & INSTALLATION. Tighten front seat nuts and bolts to
specification. See TORQUE SPECIFICATIONS
. Activate air bag system.
PASSENGER-SIDE AIR BAG MODULE Removal & Installation (Single Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Turn ignition
off. Disable air bag system. See DISABLING & ACTIVATING AIR BAG
SYSTEM
.
2. Remove instrument panel. See INSTRUMENT PANEL
. Remove passenger-
side air bag module bracket. See Fig. 9
. Remove passenger-side air bag
module.
3. To install, reverse removal
procedure. Activate ai
r ba
g system.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

Fig. 9: Identifying Passenger
-side Air Bag Module (Single
-stage Air Bag
System)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal & Installation (Dual Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Turn ignition
off. Disable air bag system. See DISABLING & ACTIVATING AIR BAG
SYSTEM
.
2. Remove instrument panel. See INSTRUMENT PANEL
. Remove passenger-
side air bag module bracket. See Fig. 10
. Remove passenger-side air bag
module.
3. To install, reverse removal
procedure. Activate ai
r ba
g system.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

Fig. 10: Identifying Passenger
-side Air Bag Module (Dual
-stage Air Bag
System)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SEAT BELT PRETENSIONER (DUAL STAGE AIR BAG SYSTEM) Removal & Installation (Single Stage AIR Bag System) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Remove appropriate upper anchor bolt cover. See Fig. 11
. Remove upper
anchor bolt. Remove lower anchor bolt. Remove lower B-pillar trim panel.
Disconnect seat belt pretensioner electrical connector. Remove seat belt
pretensioner retaining bolt. Remove seat belt pretensioner.
3. To install, reverse removal procedure. Tighten seat belt pretensioner anchor
bolts to specification. See TORQUE SPECIFICATIONS . Activate air bag
s
ystem.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

slide sensor.
3. To install, reverse removal procedure. Tighten seat slide sensor bolt and front
seat bolts to specification. See TORQUE SPECIFICATIONS
. Activate air
bag system.
Fig. 13: Identifying Seat Slide Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SIDE IMPACT AIR BAG MODULE Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
2. Disconnect wiring under appropriate front seat. Remove seat nuts and bolts.
Remove seat from vehicle. Remove bolts securing seat back assembly to seat
recliner hin
ges. Remove front seat back assembl
y.
NOTE: Side impact air bag module is replaced with seat back
assembly and cannot be serviced separately.
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

TORQUE SPECIFICATIONS DIAGNOSTICS INITIAL SRS DIAGNOSTIC PROCEDURE (DUAL-STAGE AIR BAG SYSTEM) Application
Ft. Lbs. (N.m)
Front seatBack bolts
25-40 (34-54)
Bolts
25-40 (34-54)
Nuts
18-26 (24-35)
Seat belt pretensioner anchor bolts
24-40 (33-54)
Steering wheel nut
24-36 (33-49)
INCH Lbs. (N.m)
Clockspring screws
5-7 (0.56-0.79)
Driver-side air bag module bolts
62-97 (7.0-11.0
Front impact sensor nuts
44-89 (5.0-10.0)
Passenger-side air bag module bolts
(1)
Seat slide sensor bolt
35-53 (4.0-6.0)
Side impact sensor nuts
44-89 (5.0-10.0)
SRS ECUBracket nuts
44-89 (5.0-10.0)
Nuts
44-89 (5.0-10.0)
(1)
Information is not available.
WARNING:Accidental air bag deployment is possible. Personal
in
jury ma
y result. Follow air ba
g service precautions
to prevent accidental air bag deployment and
personal injury. See AIR BAG SAFETY
PRECAUTIONS
.
NOTE: AIR BAG warning light will come on if battery voltage is
low. Ensure battery is fully charged. When battery voltage
is restored to normal, AIR BAG warning light will go out.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

1A

Driver-side front impact sensor short circuit
1B

Driver-side front impact sensor open circuit
1C

Driver-side front impact sensor short to voltage
1D

Driver-side front impact sensor short to ground
2A

Passenger-side front impact sensor short circuit
2B

Passenger-side front impact sensor open circuit
2C

Passenger-side front impact sensor short to voltage
2D

Passenger-side front impact sensor short to ground
11
Front impact sensor short circuit
12
Front impact sensor either circuit open/no power
13
Front impact sensor both circuits open/no power
14
Analog "G" sensor system
15
Safing "G" sensor short circuit
16
Safing "G" sensor open circuit
17
Safing "G" side impact sensor
21
Driver-side air bag module short circuit
22
Driver-side air bag module open circuit
24
Passenger-side air bag module short circuit
25
Passenger-side air bag module open circuit
26
Driver-side seat belt pretensioner short circuit
27
Driver-side seat belt pretensioner open circuit
28
Passenger-side seat belt pretensioner short circuit
29
Passenger-side seat belt pretensioner open circuit
31 & 32
SRS ECU capacitor circuit
34
SRS ECU connector lock circuit
35
SRS ECU air bag system deployment
41
SRS ECU power circuit (Fuse No. 2)
42
SRS ECU power circuit (Fuse No. 3)
43
AIR BAG warning light does not illuminate
43
AIR BAG warning light stays illuminated
44
AIR BAG warning light

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

DIAGNOSTIC TROUBLE CODES (DTCS) IDENTIFICATION WITH 46
Improper SRS ECU installation
51 & 52
Driver-side air bag module
54 & 55
Passenger-side air bag module
56
Driver-side seat belt pretensioner
58
Passenger-side seat belt pretensioner
61
Driver-side air bag module short to voltage
62
Driver-side air bag module short to ground
64
Passenger-side air bag module short to voltage
65
Passenger-side air bag module short to ground
66
Driver-side seat belt pretensioner short to voltage
67
Driver-side seat belt pretensioner short to ground
68
Passenger-side seat belt pretensioner short to voltage
69
Passenger-side seat belt pretensioner short to voltage
71
Passenger side impact air bag short circuit
72
Passenger side impact air bag open circuit
73 & 74
Passenger side impact air bag module
64
Passenger-side air bag module short to voltage
75
Passenger side impact air bag short to voltage
76
Passenger side impact air bag short to ground
79 & 93
Driver side impact sensor communication circuit
81
Driver side impact air bag short circuit
82
Driver side impact air bag open circuit
83 & 84
Passenger side impact air bag module
64
Passenger-side air bag module short to voltage
85
Driver side impact air bag short to voltage
86
Driver side impact air bag short to ground
89 & 96
Passenger side impact sensor communication circuit
91
Driver side impact sensor power supply circuit
92 & 95
Side impact air bag sensor fault
94
Passenger side impact sensor power supply circuit

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

DUAL-STAGE AIR BAG SYSTE
M
DTC
Possible Cause
B1400

Driver-side air bag first-stage short circuit
B1401

Driver-side air bag module first-stage open circuit
B1402

Driver-side air bag module first-stage short to voltage
B1403

Driver-side air bag module first-stage short to ground
B1404

Driver-air bag module first-stage activation circuit short
B1405

Driver-side air bag module first-stage activation circuit open
B1406

Front impact G sensor (RH) failure
B1407

Front impact sensor (RH) voltage error
B1408

Front impact sensor (RH) communication error
B1409

Front impact sensor (RH) communication impossible
B1410

Passenger-side air bag module first-stage short circuit
B1411

Passenger-air bag module first-stage open circuit
B1412

Passenger-air bag module first-stage short to voltage
B1413

Passenger-air bag module first-stage short to ground
B1414

Passenger-air bag module first-stage activation circuit short
B1415

Passenger-side air bag module first-stage activation circuit short
B1416

Front impact G sensor (LH) failure
B1417

Front impact sensor (LH) voltage error
B1418

Front impact sensor (LH) communication error
B1419

Front impact sensor (LH) communication impossible
B1420

Side impact air bag module (RH) short circuit
B1421

Side impact air bag module (RH) open circuit
B1422

Side impact air bag module (RH) short to voltage
B1423

Side impact air bag module (RH) power short to ground
B1424

Side impact air bag module (RH) drive circuit shorted
B1425

Side impact air bag module (RH) drive circuit open
B1426

Side impact sensor (RH) failure
B1427

Side impact sensor (RH) voltage error
B1428

Side impact sensor (RH) power supply circuit
B142
9
Side im
pact sensor
(RH
) communication im
possibl
e

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

B1430

Side impact air bag module (LH) short circuit
B1431

Side impact air bag module (LH) open circuit
B1432

Side impact air bag module (LH) circuit short to voltage
B1433

Side impact air bag module (LH) circuit short to ground
B1434

Side impact air bag module (LH) drive circuit shorted
B1435

Side impact air bag module (LH) drive circuit open
B1436

Side impact sensor (LH) failure
B1437

Front impact sensor (LH) voltage error
B1438

Front impact sensor (LH) communication error
B1439

Front impact sensor (LH) communication impossible
B1460

Seat belt pretensioner (RH) short circuit
B1461

Seat belt pretensioner (RH) open circuit
B1462

Seat belt pretensioner (RH) circuit short to voltage
B1463

Seat belt pretensioner (RH) circuit short to ground
B1464

Seat belt pretensioner (RH) ignition drive circuit short detected
B1465

Seat belt pretensioner (RH) ignition drive circuit short detected
B1466

Analog G Sensor malfunction
B1467

Safing G sensor open circuit (frontal impact)
B1468

Safing G sensor short circuit (frontal impact)
B1469

Safing G sensor malfunction (side impact)
B1470

Seat belt pretensioner (LH) short circuit
B1471

Seat belt pretensioner (LH) open circuit
B1472

Seat belt pretensioner (LH) short to voltage
B1473

Seat belt pretensioner (LH) short to ground
B1474

Seat belt pretensioner (LH) ignition drive circuit short detected
B1475

Seat belt pretensioner (LH) ignition drive circuit open detected
B1476

Power supply voltage drops abnormally
B1477

Power supply voltage drops abnormally
B1478

SRS ECU capacitor circuit voltage high
B1479

SRS ECU capacitor circuit voltage low
B1480

Driver-side air bag module second-stage short circuit

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems