Intake MITSUBISHI ENDEAVOR 2004 Service Owner's Guide

Fig. 7: Identifying Fuel High Pressure Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
EXHAUST MANIFOLD REMOVAL AND INSTALLATION < LEFT BANK >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 8: Removing And Installing Exhaust Manifold (Left Bank)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< RIGHT BANK >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 9: Removing And Installing Exhaust Manifold (Right Bank)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 10: Identifying Special Tool

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2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Required Special Tool
:
MD998770: Oxygen sensor wrench
REMOVAL SERVICE POINT << A >>HEATED OXYGEN SENSOR REMOVAL Use special tool MD998770 to remove the oxygen sensor.
Fig. 11: Using Special Tool (MD998770) To Remove Oxygen Sensor

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INSTALLATION SERVICE POINT
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

>>A<< HEATED OXYGEN SENSOR INSTALLATIONUse special tool MD998770 to install the oxygen sensor.
Fig. 12: Using Special Tool (MD998770) To Install Oxygen Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION Check the following points; replace the part if a problem is found. EXHAUST MANIFOLD CHECK 1. Check for dama
ge or crackin
g of an
y part.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

2. Using a straight edge and a feeler gauge, check for distortion of the cylinder
head installation surface.
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch) EXHAUST PIPE AND MAIN MUFFLER REMOVAL AND INSTALLATION Fig. 13: Removing And Installing Exhaust Pipe And Main Muffler

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SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 14: Fastener Tightening Specifications (1 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 15: Fastener Tightening Specifications (2 Of 2)

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SERVICE SPECIFICATION SERVICE SPECIFICATION ITEM
STANDARD
VALUE
LIMIT
Manifold distortion of the installation surface
mm (in)
0.15 (0.006) or less
0.20
(0.008)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor