engine MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 10: Identifying Special Tool

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2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Required Special Tool
:
MD998770: Oxygen sensor wrench
REMOVAL SERVICE POINT << A >>HEATED OXYGEN SENSOR REMOVAL Use special tool MD998770 to remove the oxygen sensor.
Fig. 11: Using Special Tool (MD998770) To Remove Oxygen Sensor

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INSTALLATION SERVICE POINT
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

>>A<< HEATED OXYGEN SENSOR INSTALLATIONUse special tool MD998770 to install the oxygen sensor.
Fig. 12: Using Special Tool (MD998770) To Install Oxygen Sensor

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INSPECTION Check the following points; replace the part if a problem is found. EXHAUST MANIFOLD CHECK 1. Check for dama
ge or crackin
g of an
y part.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

2. Using a straight edge and a feeler gauge, check for distortion of the cylinder
head installation surface.
Standard value: 0.15 mm (0.006 inch) or less
Limit: 0.20 mm (0.008 inch) EXHAUST PIPE AND MAIN MUFFLER REMOVAL AND INSTALLATION Fig. 13: Removing And Installing Exhaust Pipe And Main Muffler

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SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 14: Fastener Tightening Specifications (1 Of 2)

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2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

Fig. 15: Fastener Tightening Specifications (2 Of 2)

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SERVICE SPECIFICATION SERVICE SPECIFICATION ITEM
STANDARD
VALUE
LIMIT
Manifold distortion of the installation surface
mm (in)
0.15 (0.006) or less
0.20
(0.008)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Intake And Exhaust - Endeavor

2004 STEERING
Power Steering - Endeavor
GENERAL DESCRIPTION Power steering has been adopted in all vehicles to make the steering system easier
to handle.
A 4-spoke steering wheel is used. A steering column has a shock absorbing mechanism and a tilt steering
mechanism. A rack and pinion steering gear is used. An oil pump responsive to engine RPM is used, which, with tuning for a rigid
gear box mount, improves steering stability at high speeds. The separate plastic resin oil reservoir reduces weight and makes fluid level
checking easier.
Fig. 1: Identifying Power Steering Components

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POWER STEERING DIAGNOSIS
2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor


2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

1. With the engine running (hydraulic operation), set the front wheels
straight ahead.
2. Slightly move the steering wheel in both directions, and measure the play
on the steering wheel circumference before the wheels start to move.
Limit: 30 mm (1.2 inch)
3. If the free play exceeds the limit, set the steering wheel straight ahead with
the engine stopped. Apply approximately 5 N (1.1 pound) to the steering
circumference and check the play.
Standard value (steering wheel play with engine stopped): 10 mm (0.4
inch) or less
Q: Does the play exceed the standard value?
YES: Remove the steering gear box (Refer to POWER STEERING
GEAR BOX AND LINKAGE
) and check the total pinion torque (Refer
to STEERING GEAR TOTAL PINION TORQUE CHECK
). Then go
to Step 3.
NO
: Go to Ste
p 3.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

YES: Repeat from Step 1 .
NO: The procedure is complete.
INSPECTION PROCEDURE 2: DIFFICULT STEERING WHEEL OPERATION (INSUFFICIENT POWER ASSIST) DIAGNOSIS
STEP 1. Check the drive belt for damage.
Q: Is the drive belt damaged?
YES: Replace the drive belt. Then go to Step 9 .
NO: Go to Step 2.
STEP 2. Check the power steering oil pump drive belt tension.
Refer to 7. DRIVE BELTS (FOR GENERATOR, POWER STEERING OIL PUMP AND AIR CONDITIONING) (CHECK)
.
Q: Is the power steering oil pump drive belt tension within the standard
value?
YES: Go to Step 3.
NO: Adjust the tension. (Refer to 7. DRIVE BELTS (FOR
GENERATOR, POWER STEERING OIL PUMP AND AIR CONDITIONING) (CHECK)
). Then go to Step 9 .
STEP 3. Check the fluid level.
1. Park the vehicle on a flat, level surface, and then start the engine.
2. Turn the steering wheel several times to raise the temperature of the fluid
to approximately 50 - 60°C (122 - 140°F).
3. With the engine running, turn the wheel all the way to the left and right
several times.
4. Check the fluid in the oil reservoir for foaming or milkiness. Check the
difference of the fluid level when the engine is stopped, and while it is
running.
Q: Is the check result OK?

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

STEP 1. Check the fluid level.
1. Park the vehicle on a flat, level surface, and then start the engine.
2. Turn the steering wheel several times to raise the temperature of the fluid
to approximately 50 - 60°C (122 - 140°F).
3. With the engine running, turn the wheel all the way to the left and right
several times.
4. Check the fluid in the oil reservoir for foaming or milkiness. Check the
difference of the fluid level when the engine is stopped, and while it is
running.
Q: Is the check result OK?
YES: Go to Step 2.
NO: Bleed the air (Refer to POWER STEERING SYSTEM AIR
BLEEDING
). Then
go to Ste
p 3.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor