Filter MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 29: Removing Differential Bearing Outer Race From Transaxle Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
25. Remove the oil filter.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 30: Removing Oil Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
26. Remove the oil pump mounting bolts (six pieces).
27. Install s
pecial tool MD998333 in hole "A".

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 117: Measuring Input Shaft End Play

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
72. Install the oil filter.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 118: Installing Oil Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
73. Use special tools MB990936 and MB990938 to tap the differential bearing
outer race in the transaxle case.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 5: Identifying Engine Oils ILSAC Certification Symbol (From January 2004)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ENGINE OIL FILTER REPLACEMENT 1. Start the engine and allow it to warm up until the temperature of the coolant
reaches 80 - 90°C (176 - 194°F).
2. Remove the engine oil filler cap.
3. Remove the drain plug to drain oil.
4. Use the commercially-available tool to remove the engine oil filter.
5. Clean the filter bracket side mounting surface and ensure the old O-ring has
been removed.
WARNING:Use care as oil could be hot.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 6: Removing Engine Oil Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Apply a small amount of engine oil to the O-ring of the new oil filter.
7. Where the oil filter O-ring touches the oil pan flange, tighten the oil filter to the
s
pecified tor
que usin
g the commerciall
y-available tool.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 7: Applying Small Amount Of Engine Oil To O
-Ring Of New Oil
Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Tightening torque: Approximately 1 turn [14 +/- 2 N m (124 +/-18 in-lb)]
8. Install the drain plug and refill engine oil. (Refer to ENGINE OIL
REPLACEMENT
.)
9. Rev the engine a few times, and check to be sure that no engine oil leaks from
the installation section of the oil filter.
ENGINE OIL PRESSURE CHECK
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

FASTENER TIGHTENING SPECIFICATIONS SERVICE SPECIFICATIONS SERVICE SPECIFICATIONS SEALANT SEALANT SPECIFICATIONS LUBRICANT LUBRICANT SPECIFICATIONS ENGINE OIL < UP TO DECEMBER 2003 > ITEM
SPECIFICATION
Engine oil pan drain plug
39 +/-; 5 N.m (29 +/-; 3 ft-lb)
Engine oil filter
14 +/- 2 N.m(124 +/- 18 in-lb)
Engine oil pressure switch
10 +/- 2 N.m (87 +/- 17 in-lb)
ITEM
STANDARD VALUE
Engine oil pressure kPa (psi)
at idle
29 (4.2) or more
at 3,500 r/min
294 - 686 (43 - 100)
ITEM
SPECIFIED SEALANT
Engine oil pressure switch
3M
TM
AAD Part No. 8672 or equivalent
ITEM
ENGINE OIL
QUANTITY
dm
3 (qt)
Oil filter
Up to December 2003: Engine oils displaying
ILSAC certification symbol ("Starburst" symbol) or
conforming to the API classification SJ EC or
SJ/CD EC
From January 2004: Engine oils conforming ILSAC
GF-3 certification or the API classification SL,
SL/CF
0.3 (0.32)
Total
quantity
4.3 (4.5)
CAUTION: Never use nondetergent or straight mineral oil.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Fig. 100: Installing Oil Seal Into Pump Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< OIL FILTER INSTALLATION 1. Clean the installation surface of the filter bracket.
2. Apply engine oil to the O-ring of the oil filter.
3. Install the oil filter to the bracket and tighten it to the specified torque.
Tightening torque: 14+/-2 N.m (122+/-17 in-lb)
4. If no torque wrench can be used for tightening, use the following procedure.
1. Screw in the oil filter until its O-ring contacts the oil filter bracket.
2. Ti
ghten the oil filter 1 turn.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 101: Installing Oil Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< ENGINE OIL PRESSURE SWITCH 1. Apply 3M< SD >TM< /SD > AAD Part number 8672 or equivalent to the
thread of engine oil pressure switch.
CAUTION: Be careful not to block the oil passage with sealant.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor