oil pressure MITSUBISHI ENDEAVOR 2004 Service Repair Manual

2004 TRANSMISSION
Automatic Transaxle Overhaul - Endeavor
GENERAL INFORMATION This automatic transaxle is made up of the following main parts.
The gear train is made up of 3 multi-plate clutches, 2 multi-plate brakes and 2
planetary gears made up of a sun gear, carrier, pinion gear and annulus gear.
The torque converter employs a 3 element, 1 step, 2 phase lock-up clutch.
The cases consist of a converter housing, transaxle case, rear cover and a valve
body cover.
Parts related to oil pressure regulation are the oil pump, which pressurizes the oil;
the regulator, which controls the pressure setting; the solenoid valves, which
changes the oil pressure with electrical signals; the pressure control valve, which
controls the oil pressure coming from the solenoid valve that effects each clutch and
brake; each kind of valve, which carry out the retention of the oil pressure through
the lines; and finally the valve body, which houses all the valves. SECTIONAL VIEW < F4A5A >
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor


2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 3: Identifying Spacer (MB991000 Or MB990998) & Front Hub Remover & Installer (MB991017)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Installation Service Points A. When installing the axle shaft, be careful that the splined part of the axle shaft
does not damage the oil seal.
B. Assemble the axle shaft washer as shown. See Fig. 4
. Tighten the axle shaft
nut. See TORQUE SPECIFICATIONS
.
Fig. 4: Removing Washer & Axle Shaft Nut
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: DO NOT apply pressure (by vehicle weight) to
wheel bearing before tightening axle shaft nut.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

DIAGNOSI
S
STEP 1. Remove the radiator cap and check for coolant contamination.
Q: Is the coolant contaminated with rust and oil?
YES: Replace it. Refer to ENGINE COOLANT REPLACEMENT
.
NO: There is no action to be taken. Go to Step 2.
STEP 2. Check the radiator cap valve opening pressure.
1. Use a cap adapter to attach the cap to the tester.
2. Increase the pressure until the gauge indicator stops moving.
Minimum limit: 83 kPa (12 psi)
Standard value: 93 - 123 kPa (14 - 18 psi)
NOTE: Be sure that the cap is clean before testing. Rust or
other foreign material on the cap seal will cause an
improper reading.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 7: Applying Small Amount Of Engine Oil To O
-Ring Of New Oil
Filter

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Tightening torque: Approximately 1 turn [14 +/- 2 N m (124 +/-18 in-lb)]
8. Install the drain plug and refill engine oil. (Refer to ENGINE OIL
REPLACEMENT
.)
9. Rev the engine a few times, and check to be sure that no engine oil leaks from
the installation section of the oil filter.
ENGINE OIL PRESSURE CHECK
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

Required Special Tool
:
MD998054: Engine Oil Pressure Switch Wrench
Fig. 8: Identifying Engine Oil Pressure Switch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
1. Check engine oil quantity.
2. Use special tool MD998054 to remove the engine oil pressure switch.
CAUTION: Since sealant is applied to the thread of the
engine oil pressure switch, take care not to
damage the engine oil pressure switch when
removing it.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

3. Install the engine oil pressure gauge.
Fig. 9: Removing Terminal Of Oil Pressure Switch With Special Tool
(MD998054)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Run the engine to warm it.
5. After the engine has been warmed up, check that engine oil pressure is within
NOTE: Remove the terminal of oil pressure switch where
special tool MD998054 is not fitted.NOTE: Use a 1/8 pipe thread adapter.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

the standard value.
Standard value:
At idle: 29 kPa (4.2 psi) or more
At 3,500 r/min: 294 - 686 kPa (43 - 100 psi)
6. Remove the engine oil pressure gauge.
7. Apply the specified sealant 3M
TM
AAD Part number 8672 or equivalent to the
threads of the engine oil pressure switch.
Fig. 10: Applying Specified Sealant To Threads Of Engine Oil Pressure
Switch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. CAUTION: Do not start the engine within one hour after the

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

8. Use special tool MD998054 to tighten the engine oil pressure switch to the
specified torque.
Fig. 11: Tightening Engine Oil Pressure Switch With Special Tool
(MD998054)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Tightening torque: 10 +/- 2 N.m (87 +/- 17 in-lb)
SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
engine oil pressure switch has been installed.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

FASTENER TIGHTENING SPECIFICATIONS SERVICE SPECIFICATIONS SERVICE SPECIFICATIONS SEALANT SEALANT SPECIFICATIONS LUBRICANT LUBRICANT SPECIFICATIONS ENGINE OIL < UP TO DECEMBER 2003 > ITEM
SPECIFICATION
Engine oil pan drain plug
39 +/-; 5 N.m (29 +/-; 3 ft-lb)
Engine oil filter
14 +/- 2 N.m(124 +/- 18 in-lb)
Engine oil pressure switch
10 +/- 2 N.m (87 +/- 17 in-lb)
ITEM
STANDARD VALUE
Engine oil pressure kPa (psi)
at idle
29 (4.2) or more
at 3,500 r/min
294 - 686 (43 - 100)
ITEM
SPECIFIED SEALANT
Engine oil pressure switch
3M
TM
AAD Part No. 8672 or equivalent
ITEM
ENGINE OIL
QUANTITY
dm
3 (qt)
Oil filter
Up to December 2003: Engine oils displaying
ILSAC certification symbol ("Starburst" symbol) or
conforming to the API classification SJ EC or
SJ/CD EC
From January 2004: Engine oils conforming ILSAC
GF-3 certification or the API classification SL,
SL/CF
0.3 (0.32)
Total
quantity
4.3 (4.5)
CAUTION: Never use nondetergent or straight mineral oil.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Lubrication - Endeavor

protrusion to be center.
Fig. 44: Checking Protrusion Of Injector

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>>C<< INJECTOR AND FUEL RAIL INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the fuel pressure regulator into the fuel rail.
3. Make sure the regulator rotates smoothly. If not, remove the fuel pressure
regulator to check the O-ring for damage, and replace the O-ring if necessary.
Then reinsert the fuel pressure regulator and chec
k that it rotates smoothly.
CAUTION: Do not let engine oil enter the fuel rail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor