stop start MITSUBISHI iMiEV 2015 (in English) Service Manual

Service precautions 9-2 Vehicle care and maintenance
9
N00937301414
Taking regular care of your vehicle helps pre- serve its value and appe
arance as long as pos-
sible.This vehicle is an electric vehicle and is equipped with many high-voltage compo- nents. Refer to “High-voltage components”on page 3-30. You can do some of the maintenance work described in this manual by yourself, but the rest must be performed
only by a certified i-
MiEV dealer.If you discover a malfunction or other prob- lem, have it corrected by a certified i-MiEV dealer.Also follow the instru
ctions and take note of
the precautions for each procedure.
High voltage components and wiring cables are located as shown in the figure below.
Service precautions
WA R N I N G Never touch, remove or disassemble the high- voltage componen
ts including high-
voltage wires colore
d orange and their
connectors. Doing so can result in a fire, property damage, elec
trocution and seri-
ous injury or death. These components are affixed with a label indicating precautions for handling. Fol-low the instructions on the label. Take your vehicle to a cert
ified i-MiEV dealer
for any necessary maintenance.
1- Regular charge port 2- MCU 3- Main drive lithium-ion battery4- Heater 5- Air conditioner compressor 6- High voltage connector7- Service plug 8- Electric motor (Electric motor unit) 9- On board charger/DC-DC converter10- Quick charge port
WA R N I N G When servicing the vehicle, make sure that the electric motor switch is in the“LOCK” position and
the charging cable
is disconnected. Failure to do so could result in an electric shock.
 When checking or servicing under the hood or the coolant reserve tank, be surethe electric motor unit is stopped and ithas had a chance to cool down.  If you need to work
under the hood with
the electric motor unit on, be careful that your clothing, hair, etc. does not get caught in the fan or other moving parts. The fan can turn on automatically even if the electric motor unit is not running.Turn the electric motor switch to the “LOCK” position to be
safe while you are
working under the hood. Do not smoke or allow open flames around the 12V starter battery. Be extremely careful when working around the 12V starter battery. It containspoisonous and corros
ive sulfuric acid.
Handling your vehicle’s parts and materi- als in the wrong way can injure you. Ask a certified i-MiEV dealer
if you have ques-
tions. CAUTION The components inside
the electric motor
unit room may be very
hot to the touch.
Make sure all components have sufficientlycooled before beginning an inspection. These components are affixed with a label indicating precautions
for handling. Follow
the instructions on the label.WA R N I N G
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12V starter battery
Vehicle care and maintenance 9-9
9
N00901600057
The 12V starter battery is weaker in cold tem- peratures. This has to do with its chemicaland physical propertie
s and is why a very
cold 12V starter battery, especially one with a
low charge, will have a hard time starting your vehicle.It is recommended that you have your 12V starter battery and charging system checked by a certified i-MiEV dealer before the startof cold weather. If necessary, have it charged. This will guarantee more reliable starting, and longer 12V starter battery life.
N00901701114
To disconnect the 12V starter battery cable,stop the electric motor.
Disconnect the nega-
tive (-) terminal first, then the positive (+) ter- minal. To reconnect th
e 12V starter battery,
first connect the positi
ve (+) terminal and
then the negative (-) terminal, before starting the vehicle.
 After checking the 12V starter battery electrolyte level, make sure the caps arefitted securely. If any of the caps cannot be re-secured to the 12V starter battery, replace the 12Vstarter battery. Electrolyte (battery acid) is made of corro- sive diluted sulfuric acid. If it spills on nearby parts, it can crack, stain, or dis- color them. And if gets on your skin or inyour eyes, it can cause burns or blindness. Please observe the following handling instructions:• If electrolyte gets on plastic parts orother nearby parts, wi
pe it off with a soft
cloth or chamois soak
ed in a solution of
water and neutral detergent then imme- diately rinse the affected parts withplenty of water.• If electrolyte gets on your hands orclothes, rinse thoroughly with water. If electrolyte gets in your eyes, flush them with water immediat
ely and get immedi-
ate medical attention.
During cold weather
WA R N I N G
Disconnection and connection
WA R N I N G Never disconnect the
12V starter battery
while the electric motor unit is running, or you could damage the
vehicle’s electrical
parts.  Never short-circuit
the 12V starter bat-
tery. This could cause it to overheat and be damaged.  Keep sparks, cigarette
s, and flames away
from the 12V starter battery because the 12V starter battery could explode.
 When installing the
12V starter battery,
start connection with the positive (+) ter-minal. If connection is started from thenegative (-) terminal,
sparks will occur if
the positive (+) termin
al touches any other
parts, and this may cause the 12V starterbattery to explode.NOTE
 Remove the 12V starte
r battery upper cover
before disconnecting the terminal of 12V starter battery. Refer to “Removing and installing the 12V st
arter battery upper
cover” on page 9-8.  Open the terminal cover (A) before discon- necting or connecting the positive (+) termi- nal of the 12V
starter battery.
 Loosen the nut (B), and then disconnect the 12V starter batt
ery cable from the positive
(+) terminal.WA R N I N G
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Fuses 9-20 Vehicle care and maintenance
9
* : Fusible link  Some fuses may not be installed on your vehicle, depending on the vehicle model or specifications. The table above shows the main equip- ment corresponding to each fuse.
* : Fusible link
18 Option 10 A 19
Heated outside rear- view mirrors
7.5 A
20 Windshield wiper 20 A 21 Back-up lights 7.5 A 22 Defogger 30 A23 Heater 30 A24 12V starter battery 30 A
*
25 Radio 10 A 26
Electronic con- trolled unit
15 A
27 —
Electronic con- trolled unit
7.5 A
No.
Sym- bol
Electrical system
Capac-ity
Under the hood fuse location table No.
Sym- bol
Electrical system
Capac-ity
1— — — 2 12V starter battery 30 A
*
3
Electric motor
switch
40 A
*
4 Radiator fan motor 40 A
*
5
Power window con-
trol
40 A
*
6
Brake electric vac-
uum pump
30 A
*
7
Electric motor unit
control
15 A
8
Stop lights (Brake
lights)
15 A
9 Front fog lights 15 A 10
Water pump (Electric motor
unit)
15 A
11 Charge 10 A 12
Hazard warning
flasher
10 A
13 Horn 10 A 14
Daytime running
lights
10 A
15
Main drive lithium- ion battery fan
motor
15 A
16
Water pump
(Air conditioning)
10 A
17
Headlight (low beam) (right)
20 A
18
Headlight (low beam) (left)
20 A
19
Headlight (high beam) (right)
10 A
20
Headlight (high beam) (left)
10 A
No.
Sym- bol
Electrical system
Capac-ity
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Alphabetical index
12-3
12
H
Hazard warning
flasher switch
.............
5-47
Hazard warning lights
.........................
5-42
Head restraints
......................................
4-6
Headlights
Bulb capacity
.................................
9-22
Dimmer
.........................................
5-46
Headlight flasher
............................
5-46
Reminder buzzer
.............................
5-46
Switch
...........................................
5-44
Heat
Cautions and actions to
deal with intense
heat
...............................................
3-7
High beam indicator
............................
5-42
High-mounted stop light
Bulb capacity
.................................
9-22
Replacement
..................................
9-27
High-Voltage components
...................
3-30
Hood
...................................................
9-3
Hood lock release me
chanism and safety
catch
................................................
9-17
Horn switch
........................................
5-50
Hot water heater fluid
...................
9-4
, 11-6
I
If the vehicle breaks down
.....................
8-2
i-MiEV
................................................
3-2
Cruising range
..................................
3-4
Main drive lithium-ion battery
...........
3-3
Main features
...................................
3-2
Important facts to know in
case of an accident
10-3 Indicator and warning light package
.....
5-41
Indicators
..........................................
5-42
Inside rearview mirror
.........................
5-16
Instrument cluster
...............................
5-34
Intense cold
Cautions and actions
.........................
3-9
Intense heat
Cautions and actions
.........................
3-7
Interior lights
.....................................
5-52
J
Jump-starting
.......................................
8-2
K
Key reminder buzzer
.....................
5-9
, 5-20
Keyless entry system
............................
5-5
Keys
...................................................
5-2
L
Labeling
............................................
11-2
License plate lights
Bulb capacity
.................................
9-22
Replacement
...................................
9-28
Liftgate
..............................................
5-11
Loading information
..............................
6-7
Lubricants
..........................................
11-6
M
Main drive lithium-ion battery
................
3-3
Main Drive Lithium-ion Battery Level Indicator
..........................................
3-45
MiEV Remote System
.........................
3-32
Mirror
Inside rearview mirror
.....................
5-16
Outside rearview mirrors
.................
5-17
Modifications to and
racing of your vehicle
..
3-6
O
Odometer
..................................
5-35
, 5-36
Oil
Transmission oil
.............................
11-6
Operation under adverse driving conditions
..
8-13 Outside rearview mirrors
.....................
5-17
Outside temperature display
........
5-35
, 5-39
P
Parking
................................................
6-6
BK0209800US.book 3 ページ ２０１４年１月１４日　火曜日　午前９時２６分