valve MITSUBISHI LANCER 2006 Owner's Guide
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2006, Model line: LANCER, Model: MITSUBISHI LANCER 2006Pages: 800, PDF Size: 45.03 MB
Page 256 of 800
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-26
DISASSEMBLY AND REASSEMBLY
M1372011100193
AC100244AC
3
13 ± 3 N·m
Steering gear seal kit
Flare nut
Repair kit grease
23
21
19 4
11 8
28
29
32
31
17
35
11
8
22 ± 4 N·m
59 ± 10 N·m
23 ± 2 N·m
-30
12
14
15
33
17
59 ± 10 N·m 25 ± 4 N·m
18
24
23
20
19
21
22
13
34 4
4
3
1 36
216
30
31
32
27
29
28
25 26
1188 ± 10 N·m
10
8
9
7
5
6
52 ± 2 N·m
35
Disassembly steps
>>O<<1.Gear mounting rubber
2.Gear housing mounting bushing
3.Feed pipe
4.O-ring
>>N<<5.Lock nut
>>N<<6.Tie rod end
7.Clip
>>M<<8.Bellows band
9.Bellows
>>L<<10.Tie rod
>>L<<11 .Tab washer
>>K<<•Total pinion torque adjustment
>>J<<12.Lock nut
<>>>J<<13.Rack support cover
14.Support spring
15.Rack support
>>I<<16.End plug
17.Lock nut
18.Valve housing assembly
<>>>H<<19.Lower oil seal
<>20.Pinion and valve assembly
<
<
<
24.Valve housing
<
<
<
<
<
<
<
32.O-ring
<
<
<>>>A<<35.Oil seal
36.Gear housing
Disassembly steps (Continued)
Page 257 of 800
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-27
AC102865
3
23
21
19 4
11 8
8 11 35
17 3132 29
28
6
5
7
9
8
10
11
25
26
28 29
27
32
31
30 12
13
14
15
16
17 33
35
36 1
4
2
34
4 4
3
24
23
22
21 20
19
18
AD
Steering gear seal kit
Flare nut
Repair kit grease
22 ± 4 N·m
59 ± 10 N·m
25 ± 4 N·m
88 ± 10 N·m52 ± 2 N·m
59 ± 10 N·m 13 ± 3 N·m
23 ± 2 N·m -30
Disassembly steps
>>O<<1.Gear mounting rubber
2.Gear housing mounting bushing
3.Feed pipe
4.O-ring
>>N<<5.Lock nut
>>N<<6.Tie rod end
7.Clip
>>M<<8.Bellows band
9.Bellows
>>L<<10.Tie rod
>>L<<11 .Tab washer
>>K<<•Total pinion torque adjustment
>>J<<12.Lock nut
<>>>J<<13.Rack support cover
14.Support spring
15.Rack support
>>I<<16.End plug
17.Lock nut
18.Valve housing assembly
<>>>H<<19.Lower oil seal
<>20.Pinion and valve assembly
<
<
<
24.Valve housing
<
<
<
<
<
<
<
32.O-ring
<
<
<>>>A<<35.Oil seal
36.Gear housing
Disassembly steps (Continued)
Page 259 of 800
Page 260 of 800
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-30
2. Turn the rack stopper anticlockwise to remove the circlip.
<
BUSHING/OIL SEAL/O-RING/RACK
ASSEMBLY REMOVAL
ACX01147 AB
1.
Pull out th e rack slo w ly . T a ke out th e rack stop per
an d the rack bushing at the same time.
CAUTION
Do not damage the oil seal press fitting surface.
ACX01148AB
Rack bushing
2. Partially bend the oil seal and remove it from the
rack bushing.
<
ACX01149
MB990939
Lower bearing
AC
Valve housing
Use a brass bar or special tool brass bar
(MB990939) to remove the lower bearing from the
valve housing.
<
CAUTION
Do not open special tool excessively to prevent
damaging housing interior.
ACX01150 AB
Valve housing MB991120Needle
bearing
Use special tool needle bearing puller (MB991120) to
remove the needle bearing from the valve housing.
<> OIL SEAL REMOVAL
CAUTION
Be careful not to damage the inner surface of the
rack cylinder of the gear housing.
AC100259
Oil seal
Pipe or similar tool
Gear housing
AB
Use a piece of pipe or simila
r tool to remove the oil
seal from the gear housing.
REASSEMBLY SERVICE POINTS
>>A<< OIL SEAL INSTALLATION
1. Apply a coating of ATF DEXRON III or DEXRON II to the both sides of the oil seal.
AC100260AI
Oil seal
MB991202
MB991199
Gear housing
MB991197
2. Using the following special tools, press the oil seal
into the rack housing.
Page 261 of 800
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-31
•Bar (long type) (MB991197)
•Oil seal installer (MB991199)
•Oil seal and bearing installer (MB991202)
>>B<< NEEDLE BEARING/LOWER
BEARING INSTALLATION
1. Apply ATF DEXRON III or DEXRON II to housing and bearing press fitting surface.
CAUTION
Press-fit straight. The valve housing is alumin-
ium, and may become deformed if press-fit on an
angle.
ACX01153
Needle bearing
MB990938
MB991202 MB991202
Lower
bearing
AE
MB990938
2. Press fit needle bearing/lower bearing with the
following special tools.
•Bar (snap-in type) (MB990938)
•Oil seal and bearing installer (MB991202)
>>C<< RACK ASSEMBLY INSTALLATION
CAUTION
Do not close the vent hole in the rack with
grease.
ACX01154 AB
Seal ring and O-ring Vent hole
1. Apply a coating of repair kit grease to the rack
teeth face.
ACX01155
MB991212
MB991213
AJ
Oil seal
2. Cover rack serrations with the following special tool.
•Oil seal protector (MB991212)
•Oil seal protector (MB991213)
3. Apply ATF DEXRON III or DEXRON II to special
tool, and to the outer surface of the seal ring and
the O-ring.
4. Align the centre of the oil seal with the rack to prevent the retainer spring from slipping. Slowly
insert the rack from power cylinder side.
>>D<< OIL SEAL/RACK BUSHING
INSTALLATION
ACX01156 AE
Oil seal
O-ring
MB990927
Rack
bushing
1. Apply ATF DEXRON III or DEXRON II to the outer surface of the oil seal. Using special tool installer
adapter (MB990927), press in the oil seal until it is
flush with the bushing end face.
AC100261 AC
Rack
Plastic tape
Rack bushing
2. Apply ATF DEXRON III or DEXRON II to the oil seal inner surface and the O-ring.
Page 262 of 800
POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-32
3. Wrap the rack end with plastic tape, and push the rack bushing onto the rack.
>>E<< CIRCLIP INSTALLATION
CAUTION
Insert the circlip to the rack stopper hole while
turning the rack stopper clockwise.
ACX01158
Circlip
Slot
AB
Circlip
Slot
Insert the circlip to the rack stopper hole through cyl-
inder hole. Turn the rack stopper clockwise and
insert the circlip firmly.
>>F<< UPPER OIL SEAL/UPPER
BEARING INSTALLATION
ACX01159AC
MB990938
MB991203
Oil seal
MB991203 Bearing
MB990938
Apply a coating of ATF DEXRON III or DEXRON II to
the outside of the upper oil seal/upper bearing. Using
the following special tools, press the upper oil
seal/upper bearing into the valve housing.
•Bar (snap-in type) (MB990938)
•Oil seal and bearing Installer (MB991203)
>>G<< SEAL RINGS INSTALLATION
ACX01160
AB
MB991317
Because the seal rings expand after installation,
tighten after installing by using special tool seal ring
installer (MB991317) to compress the rings, or press
down by hand.
>>H<< LOWER OIL SEAL INSTALLATION
ACX01161
Housing
AC
Oil
seal
Approximately
1 mm
MB990941
CAUTION
To eliminate a seal malfunction at the valve hous-
ing alignment surface, the upper surface of the
oil seal should project outward approximately 1
mm from the housing edge surface.
Using special tool torque tube bearing installer
(MB990941), press the oil seal into the valve hous
-
ing.
>>I<< END PLUG INSTALLATION
ACX01162
AB
End plug End plug
1. Apply specified sealant to the threaded part of the
end plug.
Page 269 of 800
POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-39
REASSEMBLY SERVICE POINTS
>>A<< O-RING INSTALLATION
AC100170AB
Suction connector Plug assembly
Terminal assembly Side plate
1 2
3
4 5
No.ID × Width mm
115.8 × 2.4
221.0 × 1.9
314.8 × 2.4
43.8 × 1.9
514.8 × 1.9
>>B<< OIL SEAL INST ALLA TION
AC000752
MB990938
AB
MB991203
Use following spe c ia l too l to inst all the oil seal.
•Bar (Snap-in type) (MB9909 38)
•Oil Seal and Bearin g Inst aller (MB9912 03)
>>C<< CAM RING INSTALLA TION
CAUTION
Be sure to install the cam ring in the correct
direction as shown.
AC100171AB
Side plate side
Pump cover side
Install the cam ring as shown in the illustration.
INSPECTION
M1372005500200
•Check the flow control valve of the pump body for
clogging.
•Check the pulley and shaft for wear or damage.
•Check the rotor and vane groove for "stepped"
wear.
•Check the contact surface of cam ring and vanes
for "stepped" wear.
•Check the vanes for damage.
Page 391 of 800
70-1
GROUP 70
COMPONENT
LOC ATIONS
CONTENTS
ECU . . . . . . . . . . . . . . . . . . . . . . . . . .70-2
RELAY . . . . . . . . . . . . . . . . . . . . . . . .70-5
SENSOR. . . . . . . . . . . . . . . . . . . . . . .70-6
FUSIBLE LINK AND FU SE . . . . . . . .70-11
EARTH CABLE . . . . . . . . . . . . . . . . .70-12
SOLENOID VALVE . . . . . . . . . . . . . . .70-13
DIODE . . . . . . . . . . . . . . . . . . . . . . . . .70-14
EARTH . . . . . . . . . . . . . . . . . . . . . . . .70-15
INSPECTION CONNECTOR AND
SPARE CONNECTOR . . . . . . . . . . . .70-19
Page 403 of 800
SOLENOID VALVE
COMPONENT LOCATIONS70-13
SOLENOID VALVE
M1701000800516
NameSymbolNameSymbol
A/T control solenoid valve assemblyDEmission solenoid valve (Purge control
system) <4G6>B
Emission solenoid valve (EGR system)BHydraulic unit (incorporating solenoid
valve)A
Emission solenoid valve (Purge control
system) <4G1>C
AC302007
AB
AB
ABC
D
C
D
AC100230
A
AH
Hydraulic unit
(incorporating
solenoid valve)
Intake manifold
AC208527
A
AD
Hydraulic unit
(incorporating
solenoid valve)
Air cleaner
cover
AC206782
<4G1>B
AC
Ignition coil 1
Emission solenoid
valve (EGR system)
AC302484
B
AB
<4G6>
Emission solenoid
valve (EGR system)
Emission solenoid valve
(Purge control system)
Page 404 of 800
AC208529AD
C<4G1>Idle speed
control servo
Emission solenoid valve
(Purge control system)
AC208684
D
AD
A/T control solenoid
valve assembly connector
Inhibitor switch
A/T control solenoid
valve assembly
Transmission
assembly
DIOD E
COMPONENT LOCA TIONS70-14
DIODE
M1701 0009 0022 3
AC300441
AC301240
Diode
AD