service brakes MITSUBISHI LANCER 2006 Workshop Manual

35-1
GROUP 35
SERVICE BRAKES
CONTENTS
BASIC BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35A
ANTI-SKID BRAKING SYSTEM (ABS) . . . . . . . . . . . . . . . . . . .35B

36-1
GROUP 36
PARKING BRAKES
CONTENTS
GENERAL INFORMATIO N . . . . . . . .36-2
SERVICE SPECIFICATIONS . . . . . . .36-2
LUBRICANTS . . . . . . . . . . . . . . . . . .36-3
ON-VEHICLE SERVICE . . . . . . . . . . .36-3
PARKING BRAKE LEVER STROKE
CHECK AND ADJUSTMENT . . . . . . . . . . . 36-3
LINING RUNNING-IN . . . . . . . . . . . . . . . . . 36-3
PARKING BRAKE SWITCH CHECK . . . . . 36-4
PARKING BRAKE LEVER . . . . . . . . .36-5
REMOVAL AND INSTALLATION . . . . . . . . 36-5
PARKING BRAKE CABLE . . . . . . . . .36-6
REMOVAL AND INSTALLATION . . . . . . . . 36-6
PARKING BRAKE LINING AND
DRUM . . . . . . . . . . . . . . . . . . . . . . . . .36-7
REMOVAL AND INSTALLATION . . . . . . . . 36-7
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 36-9

LUBRICANTS
PARKING BRAKES36-3
LUBRICANTS
M1361000400293
ItemSpecified lubricant
Rear brake shoe and backing plate contact surfaceBrake grease SAE J310, NLGI No.1
Rear brake shoe assembly
Rear brake shoe slack adjuster
ON-VEHIC LE SER VI CE
PARKING BRAKE LE VER STROKE
CHECK AND ADJUSTMENT
M13610009 0033 9
1.Pull the p a rkin g brake le ver wit h a force of
ap proxima t ely 200 N an d co unt the number of
no tche s.
St andard va lue: 5 − 7 notches
2.If the p a rking b r ake leve r stro ke is no t the
st a ndard valu e, adjust as de scribed below .
(1)R emove the rear console a sse mbly (Refer to
GROUP 5 2 A, Rear Floor Console
P.52A-10).
AC006190
Cable rod
Adjusting nut
AD
(2)Loosen th e adjusting nu t to move it to th e
cab l e rod end so tha t the cable will be fre e .
(3)R emove the wheels.
(4)C omplete a i r bleedin g of b r ake circuit. (Re f er
to GROUP 35A, On-ve h icle Service, Blee ding
P.35A-6.)
AC304403AB
Shoe slack
adjuster
(5
) R emove the rear whee l hub plug , and then
use a flat-tipped screwdriver to turn the shoe
slack ad juster in the direction of the arrow (the
dire ctio n which exp a nds the shoe) so that the
disc will no t rot a te.
Return the sh oe slack adjust e r 5 not ches in
the d
i rection opposite t o the d i rection of the
arrow
.
(6) T urn th e adjusting nut to adjust the p a rking
brake le ver stroke to the st anda rd value. Af ter
adjusting, check that there is n o sp ace
between the a d justing nut an d the p a rking
brake le ver . Che ck that th e adjusting nut is
secured with the nut ho lder .
CAUTION
If the parking brake lever stroke is below the
standard value and the braking is too firm, the
rear brakes may drag.
(7) Release the parking brake and turn the rear wheels to check that t he rear brakes are not
dragging.
LINING RUNNING-INM1361001100240
CAUTION
Carry out running-in in a place with good visibil-
ity, and pay careful attention to safety.
Carry out running-in by the following procedure when
replacing the parking brake linings or the rear brake
disc rotors, or when brake performance is insuffi
-
cient.
1. Adjust the parking brake lever stroke to the standard value.
Specified value: 5 − 7 notches (Operation
force: Approximately 200 N)

PARKING BRAKE LINING AND DRUM
PARKING BRAKES36-8
REMOVAL SERVICE POINTS
<> REAR BRAKE ASSEMBLY
REMOVAL
Remove the rear brake assembly and support it with
wire or something similar.
<> REAR BRAKE CHAMBER
RETAINER REMOVAL
AC000924AG
Rear brake secondary
shoe assembly pin
Rear brake chamber retainer
Use a flat-tip ped screwdriver or a similar tool to ope n
up the
rear brake chamb e r ret a in er joint. Th en
remove the
rear bra k e chamber ret a iner .
INSTALLA T ION SER VICE POINT S
>>A<< REAR BRAKE WA SHER INST AL-
LATION
AC304675 ABRear brake secondary
shoe assembly Rear brake
chamber retainer
Parking brake
operating lever
Rear brake
washer
Inst
all the re ar brake washer in the direct ion shown
in the
ill ustr ation .
>>B<< REAR BRAKE CHAMBER
RET
A INER INST ALLA TION
AC000926AI
Rear brake secondary
shoe assembly pin
Rear brake chamber retainer
Use pliers or a similar tool t o close the rea r brake
chamber re
t a iner en d onto the pin.
>>C<< SHOE SLACK ADJUSTER
INST
ALLA TION
AC304676AB
Shoe adjusting bolt
Shoe adjusting bolt
Left rear wheel
Right rear wheel
Rear of
the vehicle
Rear of
the vehicle
Inst all the shoe sla ck adjuster so tha t the shoe
adjustin
g bolt for the lef t rea r wh eel is at t a ched
towards
the fron t of the veh i cle, and the shoe a d just
-
ing bolt for the right rear wheel is to wa rds the re ar of
the vehicle.