belt MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

BODY CONSTRUCTION -Body Main Cross-sectional Views
GFront pillar
inner upperFront pillar rein-
forcement upper
Side outer panelH
Rear roof railRoof panel
I
Center pillar
reinforcement
Center pillar
seatbelt
reinforcement Center pillar
inner
Side
outer
panelRear pillar
innerJ
Side outer
panel
K
Rear wheel
house inner
panel Side
outer
panel
Quarter
inner panel
Rear end
panel
outer
L
Rear end
panel inner
A-5
G
H
I
J
K
L

BODY CONSTRUCTION -Body Construction CharacteristicsA-13
SIDE BODY
Side Structure
1 2710
4 5
68 911
1213
1415
320 17
18
19 16
2425
26 22
23 21
27
28
3231
30 33 3438
37 41
40
39
36
3529 424344
45
3646
4748
1. Front pillar reinforcement lower extension
2. Front pillar inner lower extension
3. Front pillar reinforcement lower
4. Front door hinge reinforcement lower
5. Front door check reinforcement
6. Side sill to floor plate
7. Front pillar inner lower
8. Front door hinge reinforcement upper
9. Deck crossmember bracket front
10. Deck crossmember bracket
11. Front pillar inner upper
12. Front pillar inner upper reinforcement (LHD,
Left side)
13. Side roof rail inner
14. Rear seat back brace
15. Rear shelf upper brace
16. Rear shelf lower brace (Europe and General
Export spec. models)
17. Rear pillar inner
18. Quarter inner panel
19. Oil tank bracket (Vehicles with ACD, Left side)
20. Rear pillar reinforcement
21. Rear floor side brace
22. Rear floor brace reinforcement (Vehicles with
ACD, Left side)
23. Fuel filler neck bracket (Left side)24. Quarter inner extension rear
25. Quarter corner panel
26. Rear combination lamp housing
27. Rear bumper bracket
28. Quarter outer extension lower
29. Striker reinforcement
30. Side outer panel
31. Side sill outer reinforcement rear
32. Side sill outer reinforcement center
33. Side sill outer reinforcement front
34. Side sill reinforcement support
35. Side sill (A) bulkhead (LHD, Left side)
36. Side sill bulkhead
37. Center pillar reinforcement
38. Rear door hinge reinforcement lower
39. Rear door hinge reinforcement upper
40. Center pillar inner
41. Front pillar reinforcement upper
42. Center pillar seatbelt reinforcement
43. Rear seatbelt wheel house reinforcement
44. Spring house brace
45. Rear wheel house inner panel
46. Spring house panel
47. Spring house bracket
48. Side sill end plate

BODY CONSTRUCTION -Body Construction CharacteristicsA-15
REAR BODY
Rear Deck
A rear shelf extension has been added to form closed surface structure. Then, the rear shelf and the
rear floor have been joined to improve the torsion rigidity of the seat back plate.
1 2 3 45
6
7
1. Seat back plate
2. Rear seat back panel
3. Rear shelf extension
4. Rear shelf panel5. Rear shelf reinforcement
6. Trunk lid hinge reinforcement
7. Seat belt reinforcement (Europe and General
Export spec. models)
Rear end panel
12
3
4
1. Rear end panel inner
2. Rear end panel outer3. Rear license plate bracket
4. Bumper bracket lower

BODY CONSTRUCTION -Body Construction CharacteristicsA-18
Rear Floor
1 23
4
5
6
7
8
9
10
11
12
13
14
15 16
17 18
1. Rear floor pan
2. Seat back plate extension
3. Jack bracket
4. Spare tire bracket
5. Rear seat back reinforcement
6. Towing hook reinforcement
7. Crossmember center support
8. Rear floor crossmember
9. Rear floor seatbelt reinforcement
10. Differential/fuel support bracket rear (Vehicles
with mechanical LSD)11. Rear floor sidemember
12. Fuel tank rear bracket (Vehicles with AYC)
13. Differential/fuel support bracket front (Vehicles
with mechanical LSD)
14. Rear seat crossmember
15. Seat crossmember reinforcement
16. Fuel tank front reinforcement
17. Front floor sidemember extension
18. Rear floor extension

BODY CONSTRUCTION -Body Construction CharacteristicsA-20
DOOR
The front and back of the side door beam has been made large to cope with the force from the front
and sides during collision.
Front door
1 2 3 4567
8
9
10
11 12 1314
1516
17
18
19
Rear door
1. Front door hinge panel
2. Front door hinge reinforcement upper
3. Front door side door beam
4. Front door outer panel
5. Front door outside handle reinforcement
6. Front door beltline reinforcement outer
7. Front door window sash
8. Front door beltline reinforcement inner
9. Front door latch reinforcement
10. Front door inner panel11. Rear door hinge panel
12. Rear door side door beam upper
13. Rear door outer panel
14. Rear door beltline reinforcement outer
15. Rear door beltline bracket
16. Rear door window sash
17. Rear door beltline reinforcement inner
18. Rear door latch reinforcement
19. Rear door inner panel

WELDED PANEL REPLACEMENT -Center PillarC-10
NOTE ON REPAIR WORK
REMOVAL
1.As the center pillar reinforcement and side sill outer
reinforcement center are welded at the side sill, cut
the side outer panel at the position shown in the
illustration where the weld points of the reinforcement
can be seen, remove, and then remove the weld
points of the center pillar reinforcement.
2. To cut the weld points of the center pillar seatbelt
reinforcement and center pillar reinforcement, cut at the
bottom of the roof side rail inner as shown in the illustration.
NOTE
Keep the separated side roof rail inner (A) for the
future use.
INSTALLATION
1. Remove the side outer panel, side sill outer reinforcement
center, side sill bulkhead, and side sill reinforcement
support from the new center pillar.
2.To ensure the strength of the cut area of the front
pillar, cut the side outer panel 30 mm above the cut
area.
Cut the new center pillar at the same positions.
3. To prevent damage of the center pillar seatbelt
reinforcement, align the new center pillar reinforcement
only to the body side and cut.
Caution
If the center pillar seatbelt reinforcement has been
damaged, repair by welding.
4. When attaching the center pillar reinforcement, apply
adhesive to the locations indicated in the illustration.
: Adhesive
AdhesiveTypeBRAND
Epoxyayresin
adhesive3M DP-460, 3M DP-420
or equivalent
Center pillar
reinforcement
Side sill outer
reinforcement center
Weld pointsWeld
points
(A)
30 mm
Center pillar seatbelt
reinforcement
Center pillar
reinforcement

B-3
ABS
L.H. drive vehicles 198......................
R.H. drive vehicles 205......................
ACD
Vehicles without AYC
212....................
Vehicles without AYC
220....................
ACD AND AYC
L.H. drive vehicles 228......................
R.H. drive vehicles 238......................
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) AND SEAT BELT PRETENSIONER
L.H. drive vehicles 248......................
R.H. drive vehicles 250......................
IMMOBILIZER SYSTEM
L.H. drive vehicles 252......................
R.H. drive vehicles 254......................
INTERCOOLER WATER SPLAY 256........
SPARE CONNECTOR
(FOR FRONT FOG LAMP) 258............

WIRING HARNESS CONFIGURATION DIAGRAMS
D-13
D-27
D-08
D-09
D-10
D-12
D-28 Y
9
10
Connector colour code
B:Black
Y:Yellow
L:Blue
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white
B-31
D-18 (1) Cigarette lighter
D-19 (1-B) Cigarette lighter
D-20 (2-B) Ashtray illumination lamp
D-21 (2-B) Cigarette lighter illumination lamp
D-22 (4) Oxygen sensor (Rear)
D-23 (1-B) Parking brake switch
D-26 (2-R) Seat belt pretensioner (RH)
D-27 (2) Fuel gauge unit (Sub)
D-28 (2-R) Seat belt pretensioner (LH)D-29 (1) Floor wiring harness (RH) and fuel wiring
harness combination
D-30 (8) Floor wiring harness (RH) and fuel wiring
harness combination
D-32 (3-B) G sensor (Longitudinal)
D-33 (3-B) G sensor (Lateral)
D-34 (6) Intercooler water spray switch

WIRING HARNESS CONFIGURATION DIAGRAMS
D-27
D-13
D-08
D-09
D-10
D-12
D-28
9
10
Y
Connector colour code
B:Black
Y:Yellow
L:Blue
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white
B-33
D-18 (1) Cigarette lighter
D-19 (1-B) Cigarette lighter
D-20 (2-B) Ashtray illumination lamp
D-21 (2-B) Cigarette lighter illumination lamp
D-22 (4) Oxygen sensor (Rear)
D-23 (1-B) Parking brake switch
D-26 (2-R) Seat belt pretensioner (RH)
D-27 (2) Fuel gauge unit (Sub)
D-28 (2-R) Seat belt pretensioner (LH)D-29 (1) Floor wiring harness (RH) and fuel wiring
harness combination
D-30 (8) Floor wiring harness (RH) and fuel wiring
harness combination
D-32 (3-B) G sensor (Longitudinal)
D-33 (3-B) G sensor (Lateral)
D-34 (6) Intercooler water spray switch

CIRCUIT DIAGRAMSB-248
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT
PRETENSIONER
L.H. drive vehicles