wheel bolt torque MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual

ENGINE – Crankshaft Oil Seal11-16
REMOVAL SERVICE POINT
AFLYWHEEL ASSEMBLY REMOVAL
Use the special tool to secure the flywheel assembly and
remove the bolts.
INSTALLATION SERVICE POINTS
ACRANKSHAFT REAR OIL SEAL INSTALLATION
(1) Apply a small mount of engine oil to the entire
circumference of the oil seal lip.
(2) Install the oil seal with the special tool as far as the
chamfered position of the oil seal case as shown in the
illustration.
BFLYWHEEL ASSEMBLY INSTALLATION
Use the special tool to hold the flywheel in the same manner
as removal, and install the bolt. Tighten the bolts to the
specification.
Tightening torque: 127 – 137 Nm {13.0 – 14.0 kgf
m}
CCRANKSHAFT FRONT OIL SEAL INSTALLATION
Apply a small amount of engine oil to the entire circumference
of the oil seal lip.
Pressfit the oil seal until it is flush with the chamfered end
of the oil pump case.
MD998781
Crankshaft
rear oil seal
MB990938
MB998776Crankshaft
Crankshaft
MD998382
Oil seal
MD998285
(Lubricate outer
circumference with oil)

REAR AXLE – Special Tools27-4
Tool UseName Number
AB
MB990241
A: MB990242
B: MB990244Rear axle shaft
puller
A: Puller shaft
B: Puller bar
Removal of drive shaft

Removal of rear hub assembly
MB991354Puller body
A: MB991017
B: MB990998
C: MB991000A, B: Front hub
remover &
installer
C: Spacer
Temporary fixing of unit bearing

Measurement of wheel bearing rotation
starting torque

Measurement of wheel bearing axial play
Use MB991000 (component
of MB990998) for the spacer.
MB990326Preload socket
Measurement of wheel bearing rotation
starting torque

Measurement of drive pinion preload
MB991406,
MB990635, or
MB991113Steering linkage
puller
Disconnection of ball joint

Removal of hub bolt
MB991460PlugPrevention of differential oil from being dis-
charged and entry of foreign matter tial>
MB990988Side gear holding
tool setMeasurement of clutch plate preload without AYC>
MB990850End yoke holderRemoval and installation of companion flange

POWER PLANT MOUNT – Roll Stopper and Centermember32-2
ROLL STOPPER AND CENTERMEMBER
REMOVAL AND INSTALLATION
Caution
When tightening the portion marked with *, first
temporarily tighten it, then torque to specification
with the engine weight applied to the body.
1
2 34
5
Unit: Nm {kgf
m}
52 {5.3}*
22
34 {3.5}34 {3.5}
93 {9.5}
69 {7.0} 93 {9.5}
2
Removal steps
1. Front crossmember bar with 17’ wheels>
2. Bolt

B3. Front roll stopper bracket assembly

A4. Rear roll stopper bracket assembly
5. CentermemberNOTE
The conventional service procedures apply for the
installation service points.

FRONT SUSPENSION – Lower Arm 33A-5
LOWER ARM
REMOVAL AND INSTALLATION
Post-installation Operation
(1) Push the Dust Cover of the Lower Arm and Stabilizer
Link Ball Joint with a Finger to Check for Possible
Cracks or Damage.
(2) Wheel Alignment Check and Adjustment
12
3
45
6
Unit: Nm {kgfm}
39 {4.0}113 {11.5}
Molybdenum disulfide-base chassis
grease:
SHOWA SHELL SEKIYU SUNLITE
MB2, NISSEKI CLAKNOCK FL, or
equivalent
137 {14.0}
88 {9.0} 106 {10.8}*
6
Removal steps
1. Stabilizer link mounting nut
A2. Lower arm to knuckle coupling bolt
3. Bolt
4. Stabilizer bracket
A5. Bushing assembly
6. Lower arm assemblyCaution
The part marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.
NOTE
Follow the conventional procedures for removal service
points.

FRONT SUSPENSION – Lower Arm 33A-7
LOWER ARM
REMOVAL AND INSTALLATION
Caution
To prevent bushing from being galled, the part
marked with * should be first temporarily tightened,
then torqued to specification with the vehicle on
the ground in unloaded condition.Post-installation Operation
(1) Push the Dust Cover of the Lower Arm and Stabilizer
Link Ball Joint with a Finger to Check for Possible
Cracks or Damage.
(2) Wheel Alignment Check and Adjustment
(Refer to P.33A-3.)
12
3
456
Unit: Nm {kgfm} Molybdenum disulfide-base chassis
grease:
SHOWA SHELL SEKIYU SUNLITE
MB2, NISSEKI CLAKNOCK FL, or
equivalent
39 {4.0}108 {11.0}
137 {14.0}
88 {9.0} 106 {10.8}*
6
Removal steps
1. Stabilizer link mounting nut
AB2. Lower arm to knuckle coupling bolt
3. Bolt
4. Stabilizer bracket
A5. Bushing assembly
6. Lower arm assemblyNOTE
Follow the conventional procedures for removal service
points.

REAR SUSPENSION – On-vehicle Service34-3
ON-VEHICLE SERVICE
1. REAR WHEEL ALIGNMENT CHECK AND
ADJUSTMENT
(1) The rear suspension and wheels should be serviced to
the normal condition prior to measurement of wheel
alignment.
(2) Measure the wheel alignment with the vehicle parked
on level ground.
1-1 CAMBER
Standard value: –1
00’ ± 30’
(The difference between the left and right wheels
should be 30’ or less.)
NOTE
For vehicles equipped with aluminium wheels, measure the
camber using a compensator. If no compensator is available,
measure the camber after tightening the special tool
(MB991004) to the specified torque 196 – 255 Nm {20.0
– 26.0 kgf
m}.
Caution
Never subject the wheel bearings to the full vehicle load
when the flange nuts/drive shaft nuts are loosened.
If outside the standard value, adjust by the following
procedure.
(1) Adjust by turning the camber adjusting bolt (mounting
bolt for the lower arm and rear crossmember).
Left wheel: clockwise + camber
Right wheel: clockwise – camber
The scale has gradations of approximately 14’.
(2) After adjusting the camber, be sure to adjust the toe-in.
1-2 TOE-IN
Standard value:
At the centre of tyre tread 3 ± 2 mm
If outside the standard value, adjust by the following
procedure.
(1) Be sure to adjust the camber before adjusting the toe-in.
(2) Adjust by turning the toe adjusting bolt (inner mounting
bolt toe control arm).
LH: Turning clockwise → toe-in direction
RH: Turning clockwise → toe-out direction
The scale has gradations of approximately 3.3 mm (single
side toe angle equivalent to 19’).
2. BALL JOINT DUST COVER CHECK
(1) Check the dust cover for cracks or damage by pushing
it with finger.
(2) If the dust cover is cracked or damaged, replace the
appropriate suspension arm assembly or stabilizer link.
NOTE
Cracks or damage of the dust cover may cause damage
of the ball joint.
Compensator
Camber adjusting bolt
Lower arm
Toe-in adjusting bolt
Control link

REAR SUSPENSION – Rear Suspension Assembly34-4
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal Operation
(1) Center Exhaust Pipe Removal
(Refer to GROUP 15.)
(2) Trunk Room Side Trim Removal
(3) AYC Fluid Draining
(Refer to GROUP 27 – On-vehicle Service.)Post-installation Operation
(1) AYC Fluid Refilling and Bleeding
(Refer to GROUP 27 – On-vehicle Service.)
(2) Center Exhaust Pipe Installation
(Refer to GROUP 15.)
(3) AYC Operation Check
(4) Parking Brake Cable Stroke Check
(Refer to GROUP 36 – On-vehicle Service.)
(5) Wheel Alignment Check and Adjustment
(Refer to P.34-3.)
1
34
5
6
7 9 10
1112
1314
15 1617
Unit: Nm {kgf
m}
44 {4.5}
108 – 127 {11.0 – 13.0}
54 {5.5}
88 {9.0}
93 {9.5}*88 {9.0}
158 2
15
29 – 34
{3.0 – 3.5}
25 {2.6}34 {3.5}25 {2.5}
69
{7.0} Toe control bar
EVOLUTION-V RS
137 – 156 {14.0 – 16.0}*59 – 68 {6.0 – 7.0}*
Removal steps
1. Fuel filler cap
2. Bolt
3. Filler neck protector
4. Cap
5. Shock absorber mounting nut
A6. Brake caliper assembly
7. Rear speed sensor AYC>
8. Brake disc
9. Parking brake cable end (Refer to
GROUP 36.)
10. AYC fluid line connection with AYC>BB11. Propeller shaft connection
12. Upper arm mounting bolt
13. Trailing arm mounting bolt
14. Toe control arm mounting bolt
CA15. Crossmember mounting bolt
16. Differential support assembly
mounting bolt
17. Rear suspension assembly
Caution
The parts marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.

REAR SUSPENSION – Upper Arm Assembly34-6
UPPER ARM ASSEMBLY
REMOVAL AND INSTALLATION
Post-installation Operation
(1) Push the Dust Cover of the Upper Arm Ball Joint
with a Finger to Check for Possible Cracks or
Damage.
(2) Wheel Alignment Check and Adjustment
(Refer to P.34-3.)
1
2
345
6
7
Unit: Nm {kgf
m}
49 {5.0}59 – 69 {6.0 – 7.0}*
74 – 87 {7.5 – 8.9}39 {4.0}
Removal steps
1. Fuel filler cap

2. Bolt
3. Filler neck protector
A4. Upper arm assembly to knuckle
coupling
5. Upper arm assembly mounting bolt
6. Stopper
7. Upper arm assemblyNOTE
Parts marked with
 apply only when RH side is removed
and installed.
Caution
The part marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.
REMOVAL SERVICE POINT
AUPPER ARM ASSEMBLY DISCONNECTION
FROM KNUCKLE
Caution
(1) Only loosen the nut, and not remove it from the ball
joint, and use the special tool.
(2) Hang the special tool with a string to prevent the
parts including the tool from falling apart.
MB990635,
MB991113 or
MB991406
Nut
StringBall joint

REAR SUSPENSION – Trailing Arm Assembly34-8
TRAILING ARM ASSEMBLY
REMOVAL AND INSTALLATION
Post-installation Operation
(1) Push the Dust Cover of the Trailing Arm Ball Joint
with a Finger to Check for Possible Cracks or
Damage.
(2) Wheel Alignment Check and Adjustment
(Refer to P.34-3.)
1
2 3
45
Unit: Nm {kgf
m}
74 – 87 {7.5 – 8.9}
137 – 156 {14.0 – 16.0}*
4
Removal steps
1. Parking brake cable bolt
A2. Trailing arm assembly to knuckle
coupling
3. Trailing arm assembly mounting
bolt
4. Stopper
5. Trailing arm assemblyCaution
The part marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.
REMOVAL SERVICE POINT
ATRAILING ARM ASSEMBLY DISCONNECTION
FROM KNUCKLE
Caution
(1) Only loosen the nut, and not remove it from the ball
joint, and use the special tool.
(2) Hang the special tool with a string to prevent the
parts including the tool from falling apart.
MB990635,
MB991113 or
MB991406
NutString
Ball joint

REAR SUSPENSION – Lower Arm and Toe Control Arm AssembliesREAR SUSPENSION – Lower Arm and Toe Control Arm Assemblies34-10
LOWER ARM AND TOE CONTROL ARM ASSEMBLIES
REMOVAL AND INSTALLATION
Post-installation Operation
(1) Check the Toe Control Arm Ball Joint Dust Cover
for Cracks or Damage by Pushing it with Finger(2) Wheel Alignment Check and Adjustment
(Refer to P.34-3.)
12
3 4 5
6
Unit: Nm {kgf
m}
93 {9.5}*
88 {9.0}* 74 – 87 {7.5 – 8.9}*
88 {9.0}*93 {9.5}*
2
Lower arm assembly removal steps
1. Lower arm assembly and shock
absorber connecting bolt
A2. Lower arm assembly mounting bolt
A3. Lower arm assemblyToe control arm assembly removal
steps
B4. Toe control arm and knuckle
connection
C5. Toe control arm assembly mounting
bolt
6. Toe control arm assembly
Caution
The part marked with * should be first temporarily
tightened, then torqued to specification with the
vehicle on the ground in unloaded condition.
REMOVAL SERVICE POINTS
ALOWER ARM ASSEMBLY MOUNTING BOLT
REMOVAL
Place mating marks on the lower arm and the eccentric cam
bolt before removal.Mating marks