warning MITSUBISHI LANCER EVOLUTION VI 1999 Owner's Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1999, Model line: LANCER EVOLUTION VI, Model: MITSUBISHI LANCER EVOLUTION VI 1999Pages: 558, PDF Size: 9.73 MB
Page 300 of 558

SRS – SRS Service Precautions52B-4
SRS-ECU
terminal No.Harness connector
(No. of terminals,
colour)Destination of harnessCorrective action
1 to 421 pins, yellow––
5Body wiring harness → Clock spring → Air bag
module (Driver’s side)
Correct or replace each
wiring harness Replace
6
module (Driver’s side)wiring harness. Replace
clock spring.
7*Body wiring harness → Air bag module (Front
passenger’s side)
Correct or replace each
wiring harness
8*
passenger’s side)wiring harness.
9,10––
11Body wiring harness → Diagnosis connectorCorrect or replace each
wiring harness.
12––
13Body wiring harness → Junction block (fuse No.2)Correct or replace each
wiring harness
14Body wiring harness → Junction block (fuse No.4)
wiring harness.
15Body wiring harness → SRS warning lamp
16 to 19––
20Body wiring harness → EarthCorrect or replace each
wiring harness.
21––
NOTE
*: Vehicles with front passenger’s air bag
6. SRS components should not be subjected to hear over 93C, so remove the SRS-ECU, air bag
module and clock spring before drying or baking the vehicle after painting.
7. Whenever you finish servicing the SRS, check warning lamp operation to make sure that the system
functions properly. (Refer to P.52B-14.)
8. Make certain that the ignition switch is LOCK (OFF) position when the MUT-II is connected or
disconnected.
9. If you have any questions about the SRS, please contact your local distributor.
NOTE
SERIOUS INJURY CAN RESULT FROM UNINTENDED AIR BAG DEPLOYMENT, SO USE ONLY
THE PROCEDURES AND EQUIPMENT SPECIFIED IN THIS MANUAL.
Page 302 of 558

SRS – Troubleshooting52B-6
TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Refer to GROUP 00 – How to Use Troubleshooting/Inspection Service Points.
DIAGNOSIS FUNCTION
DIAGNOSIS CODES CHECK
Connect the MUT-II to the diagnosis connector (16-pin) under the instrument under cover, then check
diagnosis codes.
(Refer to GROUP 00 – How to Use Troubleshooting/Inspection Service Points.)
ERASING DIAGNOSIS CODES
Connect the MUT-II to the diagnosis connector and erase the diagnosis code.
Caution
Turn off the ignition switch before connecting or disconnecting the MUT-II.
INSPECTION CHART FOR DIAGNOSIS CODES
Inspect according to the inspection chart that is appropriate for the malfunction code.
Code No.Diagnosis itemReference page
14Analog G-sensor system in the SRS-ECU52B-7
15,16Safing G-sensor system in the SRS-ECU52B-7
21, 22, 61, 62Driver’s side air bag module (squib) system52B-8
24, 25, 64, 65Front passenger’s side air bag module (squib) system52B-9
31, 32SRS-ECU capacitor system52B-9
34*Connector lock system52B-10
35SRS-ECU (deployed air bag) system52B-10
41*IG1 (A) power circuit system52B-10
42*IG1 (B) power circuit system52B-11
43SRS warning lamp drive circuit
system
Lamp does not illuminate.*52B-12
systemLamp does not switch off.52B-12
44SRS warning lamp drive circuit system52B-13
45SRS-ECU non-volatile memory (EEPROM) and A/D converter system52B-13
51, 52Driver’s side air bag module (squib ignition drive circuit) system52B-13
54, 55Front passenger’s side air bag module (squib ignition drive circuit) system52B-13
NOTE
(1) *: If the vehicle condition returns to normal, the diagnosis code will be automatically erased, and the SRS warning
lamp will return to normal.
(2) If the vehicle has a discharged battery it will store the fault codes 41 or 42. When these diagnosis codes are
displayed, check the battery.
Page 306 of 558

SRS – Troubleshooting52B-10
Code No.34 Connector lock systemProbable cause
This diagnosis code is output if a poor connection of the SRS-ECU is detected. However,
if the vehicle condition returns to normal, diagnosis code No.34 will be automatically
erased, and the SRS warning lamp will switch off.Malfunction of connectors
Malfunction of SRS-ECU
Is B51 SRS-ECU connector correctly connected?Ye s
No
Repair
Check the following connector:
B-51
OK
Replace the SRS-ECU.ReplaceNG
Code No.35 SRS-ECU (deployed air bag) systemProbable cause
This diagnosis code is output after the air bag deploys. If this code is output before
the air bag has deployed, the cause is probably a malfunction inside the SRS-ECU.Malfunction of SRS-ECU
Replace the SRS-ECU.
Code No.41 IG1 (A) power circuit systemProbable cause
This diagnosis code is output if the voltage between the IG1 (A) terminal and the
earth is lower than the specified value for a continuous period of 5 seconds or more.
However, if the vehicle condition returns to normal, diagnosis code No.41 will be
automatically erased, and the SRS warning lamp will switch off.Malfunction of wiring harnesses or connectors
Malfunction of SRS-ECU
Measure at SRS check harness
connector (5).
Disconnect SRS-ECU
connector B-51.
Connect SRS check
harness connector (3).
Continuity between
terminals (20)
OK:ContinuityNGCheck the following
connectors:
B-51, B-78, B-80NG
Repair
OK
Check trouble symptoms.
NG
Check the harness wire between the SRS-ECU and earth, and
repair if necessary.
OK
Measure at SRS check harness connector (5).
Disconnect SRS-ECU connector B-51.
Connect SRS check harness connector (3).
Ignition switch: ON
Voltage between terminal (14) and body earth
OK:9 V or moreNGCheck the following
connectors:
B-51, B-78NG
Repair
OK
Check trouble symptoms.
NG
Check the harness wire between the SRS-ECU and ignition switch
IG
1, and repair if necessary.
OK
Replace the SRS-ECU.
SRS check harness
(MB991613)
3
5
Page 307 of 558

SRS – Troubleshooting52B-11
Code No.42 IG1 (B) power circuit systemProbable cause
This diagnosis code is output if the voltage between the IG1 (B) terminal and the
earth is lower than the specified value for a continuous period of 5 seconds or more.
However, if the vehicle condition returns to normal, diagnosis code No.42 will be
automatically erased, and the SRS warning lamp will switch off.Malfunction of wiring harnesses or connectors
NG
Check the harness wire between the SRS-ECU and ignition switch
IG
1, and repair if necessary.
OK
Check trouble symptoms.
OK
Replace the SRS-ECU.
OK
Measure at SRS check harness connector (5).
Disconnect SRS-ECU connector B-51.
Connect SRS check harness connector (3).
Ignition switch: ON
Voltage between terminal (13) and body earth
OK:9 V or moreNGCheck the following
connectors:
B-51, B-78NG
Repair
NG
Check the harness wire between the SRS-ECU and earth, and
repair if necessary.
OK
Check trouble symptoms.
Measure at SRS check harness
connector (5).
Disconnect SRS-ECU
connector B-51.
Connect SRS check
harness connector (3).
Continuity between
terminals (20)
OK:ContinuityNGCheck the following
connectors:
B-51, B-78, B-80NG
RepairSRS check harness
(MB991613)
3
5
Page 308 of 558

SRS – Troubleshooting52B-12
Code No.43 SRS warning lamp drive circuit system
(Lamp does not illuminate.)Probable cause
This diagnosis code is output when an open circuit occurs for a continuous period
of 5 seconds while the SRS-ECU in monitoring the SRS warning lamp and the lamp
is OFF (transistor OFF).
However, if this code is output due to an open circuit, if the vehicle condition returns
to normal, this diagnosis code No.43 will be automatically erased, and the SRS warning
lamp will return to normal.Malfunction of wiring harnesses or connectors
Blown bulb
Malfunction of SRS-ECU
Malfunction of combination meter
OK
Replace the combination
meter.
NG
Check the harness wire
between the SRS-ECU
and ignition switch (IG
1).NG
Repair
OK
Check trouble symptoms.
OK
Check the following
connectors:
B-51, B-09, B-08, B-75,
B-76NG
Repair
NG
Check the harness wire between the SRS-ECU and earth, and
repair if necessary.
OK
Check trouble symptoms.
Measure at SRS check harness
connector (5).
Disconnect SRS-ECU
connector B-51.
Connect SRS check
harness connector (3).
Continuity between
terminals (20)
OK:ContinuityNGCheck the following
connectors:
B-51, B-78, B-80NG
Repair
OK
Measure at SRS check harness connector (5).
Disconnect SRS-ECU connector B-51.
Connect SRS check harness connector (3).
Ignition switch: ON
Connect terminal (15) to the body earth.
OK:Lamp illuminatesNGBlown bulb inspectionNG
Repair
OK
Replace the SRS-ECU.
SRS check harness
(MB991613)
3
5
Code No.43 SRS warning lamp drive circuit system
(Lamp does not switch off.)
Probable cause
This diagnosis code is output when a short to earth occurs in the harness between
the lamp and the SRS-ECU while SRS-ECU is monitoring the SRS warning lamp
and the lamp is ON.Malfunction of wiring harnesses or connectors
Malfunction of SRS-ECU
Malfunction of combination meter
SRS warning lamp inspection
Ignition switch: ON
Does lamp switch off when SRS-ECU connector B-51 is
disconnected?NoCheck the following
connectors:
B-51, B-09NG
Repair
Ye s
Replace the SRS-ECU.
OK
Check trouble symptoms.
NG
Check the harness wire
between the SRS-ECU
and combination meter,
and repair if necessary.
Page 309 of 558

SRS – Troubleshooting52B-13
Code No.44 SRS warning lamp drive circuit systemProbable cause
This diagnosis code is output when a short occurs in the lamp drive circuit or a
malfunction of the output transistor inside the SRS-ECU is detected while the SRS-ECU
is monitoring the SRS warning lamp drive circuit.Malfunction of wiring harnesses or connectors
Malfunction of SRS-ECU
Check the SRS warning lamp drive circuit system.
(Refer to P.52B-12)OKReplace the SRS-ECU.
Code No.45 SRS-ECU non-volatile memory (EEPROM)
and A/D converter systemProbable cause
This diagnosis code is output if there is a malfunction in the SRS-ECU non-volatile
memory (EEPROM) and A/D converter.Malfunction of SRS-ECU
Code No.Trouble symptom
45Non-volatile memory
(EEPROM)Non-volatile memory (EEPROM) is abnormal.
Replace the SRS-ECU.
Code No.51 or 52 Driver’s side air bag module (squib
ignition drive circuit) systemProbable cause
This diagnosis code is output if a short (No.51) or an open circuit (No.52) is detected
in the circuit for the driver’s seat.Malfunction of SRS-ECU
Code No.Trouble symptom
51Driver’s side air bag module
(squib ignition drive circuit)
Short circuit in the squib ignition drive circuit
52
(squib ignition drive circuit)
Open circuit in the squib ignition drive circuit
Replace the SRS-ECU.
Code No.54 or 55 Front passenger’s side air bag module
(squib ignition drive circuit) systemProbable cause
This diagnosis code is output if a short (No.54) or an open circuit (No.55) is detected
in the circuit for the passenger’s seat.Malfunction of SRS-ECU
Code No.Trouble symptom
54Front passenger’s side air
bag module (squib ignition
Short circuit in the squib ignition drive circuit
55
bag module (squib ignition
drive circuit)Open circuit in the squib ignition drive circuit
Replace the SRS-ECU.
Page 310 of 558

SRS – Troubleshooting52B-14
SRS WARNING LAMP INSPECTION
1. Check to be sure that the SRS warning lamp illuminates
when the ignition switch is in the ON position.
2. Check to be sure that it illuminates for approximately
7 seconds and then switches off.
3. If the above is not the cause, inspect the diagnosis codes.
INSPECTION CHART FOR TROUBLE SYMPTOMS
Get an understanding of the trouble symptoms and check according to the inspection procedure chart.
Trouble symptomInspection procedure No.Reference page
Communication with
MUT-II is not possible.Communication with all systems is not
possible.152B-14
Communication is not possible with
SRS only.252B-15
When the ignition key is turned to “ON” (engine stopped), the
SRS warning lamp does not illuminate.Refer to diagnosis code No.43.52B-12
After the ignition switch is turned to ON, the SRS warning lamp
is still on after approximately 7 seconds have passed.Refer to diagnosis code No.43.52B-12
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
Inspection Procedure 1
Communication with MUT-II is not possible. (Communica-
tion with all systems is not possible.)
Probable cause
The cause is probably a power supply system (including earth circuit) of the diagnosis
line.Malfunction of connectors
Malfunction of wiring harness
Refer to GROUP 13A – Troubleshooting.
SRS warning lamp
Page 311 of 558

SRS – Troubleshooting / SRS Maintenance52B-15
Inspection Procedure 2
Communication with MUT-II is not possible.
(Communication is not possible with SRS only.)
Probable cause
If communication is not possible with the SRS only, the cause is probably an open circuit
in the diagnosis output circuit of the SRS or in the power circuit (including earth circuit).Malfunction of wiring harnesses or connectors
Malfunction of SRS-ECU
OK
Check trouble symptoms.
NG
Check the harness wire between the SRS-ECU and earth, and
repair if necessary.
OK
Check trouble symptoms.
NG
Check the harness wire between the SRS-ECU and ignition switch
IG
1, and repair if necessary.
Measure at SRS check harness
connector (5).
Disconnect SRS-ECU
connector B-51.
Connect SRS check
harness connector (3).
Continuity between
terminals (20)
OK:ContinuityNGCheck the following
connectors:
B-51, B-78, B-80NG
RepairSRS check harness
(MB991613)
3
5
OK
Replace the SRS-ECU.
OK
Check the harness wire between the SRS-ECU and diagnosis
connector.NG
Repair
OK
Measure at SRS check harness connector (5).
Disconnect SRS-ECU connector B-51.
Connect SRS check harness connector (3).
Ignition switch: ON
Voltage between terminal (13) and body earth
OK:9 V or more
Voltage between terminal (14) and body earth
OK:9 V or moreNGCheck the following
connectors:
B-51, B-78, B-76NG
Repair
SRS MAINTENANCE
The SRS must be inspected by an authorized dealer 10 years
after the date of vehicle registration.
SRS WARNING LAMP CHECK
Turn the ignition key to the “ON” position. Does the SRS
warning lamp illuminate for about 7 seconds, turn off and
then remain extinguished for at least 5 seconds? If yes, SRS
system is functioning properly. If no, consult page 52B-6.
SRS warning lamp
Page 314 of 558

SRS – SRS Maintenance52B-18
BODY WIRING HARNESS
* Body wiring harness
NOTE
*: Vehicles with front passenger’s air bag
1. Check connector for poor connection.
2. Check harnesses for binds, connectors for damage, and
terminals for deformation.
REPLACE ANY CONNECTORS OR HARNESS THAT
FAIL THE VISUAL INSPECTION. (Refer to P.52B-3.)
Caution
The SRS may not activate if SRS harnesses or
connectors are damaged or improperly connected,
which could result in serious injury or death to the
vehicle’s driver or front passenger.
POST-INSTALLATION INSPECTION
Reconnect the negative battery terminal. Turn the ignition
key to the “ON” position. Does the SRS warning lamp illuminate
for about 7 seconds, turn off and then remain extinguished
for at least 5 seconds? If yes, SRS system is functioning
properly. If no, consult page 52B-6.
SRS warning lamp
Page 319 of 558

SRS – Warning/Caution Labels52B-23
WARNING/CAUTION LABELS
A number of caution labels related to the SRS are
found in the vehicle, as shown in the followingillustration. Follow label instructions when servicing
SRS. If labels are dirty or damaged, replace them.
Steering wheel Air bag module (driver’s side) Clock spring
Glove box Sun visor SRS-ECU
Steering gear and linkage Air bag module
(front passenger’s side)