roof MITSUBISHI LANCER IX 2006 User Guide

AC305322
Adhesive: 3M ATD Part No.8531 Heavy drip check sealer, 3M ATD Part No.8646 Automotive joint and seam sealer
or equivalent
AB
7
Tailgate assembly removal steps
1.Rear washer hose
2.Tailgate wiring harness
3.Waterproof film
4.Tailgate gas spring
5.Antenna feeder cable
6.Tailgate assembly
7.Tailgate hinge
8.Bumper
•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
9.Strik er
Tailgate opening weatherstrip removal
4.Tailgate gas spring
>>A<<10.Tailgate opening weatherstrip
TA ILGA TE
BOD Y42-49
INSTALLA T ION SER VICE POINT
>>A<< TA ILGA TE OPENING WEA T HER-
STRIP INSTALLA TION
AC305091
Positioning
mark
AB
Tailgate opening
weatherstrip
Rear bumper end
Tailgate opening
weatherstrip
SECTION A – A A
A
Hatching
Assemble so the t a ilgate o penin g weathe rstrip mark-
ing is at the centre o f the b ody .

TAILGATE
BODY42-50
TAILGATE HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1424001700170
Pre-removal Operation
•Tailgate Handle Play Check (Refer to P.42-47).
Y1518AU
Y1520AU
AC305141
4 5
6
3
3 5
5.0 ± 1.0 N·m
9.0 ± 2.0 N·m
AB
2
1
22 ± 4 N·m
Striker removal steps
•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
>>A<<1.Strik er
Tailgate handle and lock key cylinder
removal steps

•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
2.Bolt (earth)
3.Tailgate latch assembly
4.Tailgate lock key cylinder
5.Tailgate handle
Tailgate latch removal steps
•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
2.Bolt (earth)
3.Tailgate latch assembly
Tailgate lock actuator removal steps
•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
6.Tailgate lock actuator
INSTALLA T ION SER VICE POINT
>>A<< STRIKER INST ALLA TION
AC305098AB
Striker centre
Striker Latch centre
Latch
+1.5 mm
-1.5 mm
Assemble so the dist ance between the centre of the
striker an
d ce ntre of t he la tch is
±1.5 mm or less.

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-3
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-3
FRONT BUMPER ASSEMBLY . . . . . . . . . . 51-3
REMOVAL AND INSTALLATION . . . . . . . . 51-3
DISASSEMBLY AND REASSEMBLY . . . . . 51-4
REAR BUMPER ASSEMBLY . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
DISASSEMBLY AND REASSEMBLY . . . . . 51-7
MOULDINGS . . . . . . . . . . . . . . . . . . .51-8
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-8
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-9
MOULDINGS . . . . . . . . . . . . . . . . . . . . . . . 51-9
REMOVAL AND INSTALLATION . . . . . . . . 51-9
SIDE AIR DAM . . . . . . . . . . . . . . . . . .51-14
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SIDE AIR DAM . . . . . . . . . . . . . . . . . . . . . . 51-14
REMOVAL AND INSTALLATION . . . . . . . . 51-14
GARNISHES . . . . . . . . . . . . . . . . . . .51-16
REMOVAL AND INSTALLATION . . . . . . . . 51-16
DOOR SASH TAPE . . . . . . . . . . . . . .51-17
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . 51-17
DOOR SASH TAPE . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . 51-21
REAR SPOILER . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
TAILGATE SPOILER . . . . .51-26
REMOVAL AND INSTALLATION . . . . . . . . 51-26
ROOF RAIL . . . . . . . . . . . .51-27
REMOVAL AND INSTALLATION . . . . . . . . 51-27
WINDSHIELD WIPER AND
WASHER. . . . . . . . . . . . . . . . . . . . . . .51-28
GENERAL INFORMATION . . . . . . . . . . . . . 51-28
SERVICE SPECIFICATION . . . . . . . . . . . . 51-28
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-29
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-30
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-30
WINDSHIELD WIPER AND WASHER . . . . 51-31
REMOVAL AND INSTALLATION . . . . . . . . 51-31
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-33
REAR WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . .51-35
GENERAL INFORMATION . . . . . . . . . . . . . 51-35
SERVICE SPECIFICATION . . . . . . . . . . . . 51-35
TROUBLESHOOTING . . . . . . . . . . . . . . . . 51-36
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-36
REAR WIPER AND WASHER . . . . . . . . . . 51-36
REMOVAL AND INSTALLATION . . . . . . . . 51-36
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-37
Continued on next page

AC304340
1
1
AA
AA
AB
B
B
C
C
C
C
B B
N
N
N
2
N2
4
3
N3
N4
N
6
9
7
N
6N
N
7N
N9



Removal steps
<>>>C<<1.Roof drip moulding
>>B<<2.Front drip moulding clip A
>>B<<3.Front drip moulding clip B
>>B<<4.Front drip moulding clip C
>>B<<5.Rear drip moulding clip
>>A<<6.Drip moulding clip A
>>A<<7.Drip moulding clip B
>>A<<8.Drip moulding clip C
9.Roof drip moulding clip
MO
UL DI N G S
EXTERIOR51-10
REMOVA L SER VICE POINT
<> ROOF DRIP MOULDING REMOV A L
CAUTION
If the moulding has become warped, it should not
be reused.
AC304375MB990449AB
Use special tool window moulding remover
(MB990449) to lever out the moulding.

MOULDINGS
EXTERIOR51-11
INSTALLATION SERVICE POINTS
>>A<< DRIP MOULDING CLIP C/DRIP
MOULDING CLIP B/DRIP MOULDING
CLIP A INSTALLATION
1. The drip moulding clips A, B and C differ according to where they are used, so check the
identification colour before installation.
Applicable locationIdentification colour
Drip moulding clip AYe l l o w
Drip moulding clip BBlue
Drip moulding clip CMilky white
AC003629
Front pillar outer
Portion B
Portion AAD
2. Af ter inst alling the clip to the f r ont pilla r outer in
align m ent with it s portio n A, cu t from portion B.
>>B<< REAR DRIP MOULDING
CLIP/FRONT DRIP MOULDING CLIP
C/FRONT DRIP MOULDING CLIP
B/FRONT DRIP MOULDING CLIP A
INST
ALLA TION
The front drip mou l din g clip s A, B, C an d rear d r ip
moulding
clip dif f er accordin g to where they are
used
, so check th e ide n tification colou r before inst al
-
lation.
Applicable locationIdentification colour
Front drip moulding clip AOrange
Front drip moulding clip BPurple
Front drip moulding clip CBlue
Rear drip moulding clipGrey
>>C<< ROOF DRIP MOULDING
INSTALLA TION
Install the clip s to th e roof d r ip mould i ng before
inst
allin g the moulding to the vehicle body .

ROOF RAIL
EXTERIOR51-27
ROOF RAIL
REMOVAL AND INSTALLATIONM1511016600187
AC303725
1
4
2
3
AB
AAA
B
C
C
B
DD E
F
E
F
AC303828
Section A – A Section B – B Section C – C
Section D – D Section E – E Section F – F
1
4
4
11
4
3
3
4
4
2
4
Claw
Claw
Claw
Claw
Claw
Claw
ClawClaw
Claw
Claw Claw
AB
Removal steps
1.Front roof rail cover
2.Centre roof rail cover
3.Rear roof rail cover
4.Roof rail
Removal steps (Continued)

Rear wiper motor removal steps
•Tailgate trim lower (Refer to GROUP
52A, Tailgate trim
P.52A-21.)
•Tailgate waterproof film (Refer to
GROUP 42, Tailgate
P.42-48.)
3.Rear wiper motor assembly
Rear washer nozzle removal steps
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp
P.54A-84.)
4.Rear washer nozzle
Washer hose removal steps
•Front scuff plate, rear scuff plate, cowl
side trim and quarter trim (Refer to
GROUP 52A, Trims
P.52A-13.)
•Tailgate lower trim, tailgate proof film
(Refer to GROUP 52A, Tailgate trim
P.52A-21.)
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp
P.54A-84.)
5.Rear washer hose
REAR WIPE R AN D W A SHER
EXTERIOR51-37
NOTE: For re moval a nd in st allation of the wiper an d
washer switch, refer to GROUP 54A, Colu mn switch
P.5 4 A - 89.
INSTALLA T ION SER VICE POINT S
>>A<< REAR WIPER ARM AND BLADE
ASSEMBL
Y INST ALLA TION
AC304536
A
AC
End of tailgate glass
Before inst alling the rear wiper arm and blad e
assembly
, ope rate the rear wip e r mo tor so that th e
motor stop
s at the predete r min ed p a rk position .
Inst
all the re ar wipe arm a nd blade assembly and
adjust the
rear wipe r blad e positio n so t hat the blad e
end stop
s at the pre determined positio n (st anda rd
position
) .
St andard va lue (A): 42 ± 5 mm
>>B<< W I PER BLADE INST ALLA TION
AC101090AD
Wiper blade Backing
Backing A
A
Section A – A
Wiper
blade Backing
CAUTION
Use a curved backing like that shown for the
backing of a wiper blade to ensure sustained
wiper wiping performance.
INSPECTION
M1511008600193
REAR WIPER MOTOR CHECK
AB304538
1234
1234
1234
AB
(A) Operation check
(B) Stop position check
Inspect the rear wiper motor is conducted by remov-
ing the harness connector with the motor attached to
the vehicle.
Wiper Motor Operation
Connect the battery to the rear wiper motor as shown
in the illustration (A) and check the motor operation.
Wiper Motor at Stop Position Operation
1. Connect the battery to the rear wiper motor as
shown in the illustration (A).

80-1
GROUP 80
CONFIGURATION
DIAGRAMS
CONTENTS
OVERALL CONFIGURATION DIAGRAM
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . . . 80-2
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . . 80-3
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . . 80-4
OVERALL WIRING DIAGRAM
. . . . . . . . . . . . . . . . . . . . 80-5
ENGINE COMPARTMENT
ENGINE COMPARTMENT . . . . . . . 80-6
ENGINE COMPARTMENT . . . . . . 80-8
ENGINE AND TRANSMISSION
ENGINE AND TRANSMISSION
<4G1-MPI (LHD)> . . . . . . . . . . . . . . . . . . . . 80-10
ENGINE AND TRANSMISSION
<4G1-MPI (RHD)> . . . . . . . . . . . . . . . . . . . 80-14
ENGINE AND TRANSMISSION
<4G6-MPI (LHD)> . . . . . . . . . . . . . . . . . . . . 80-18
ENGINE AND TRANSMISSION
<4G6-MPI (RHD)> . . . . . . . . . . . . . . . . . . . 80-22
DASH PANEL
DASH PANEL . . . . . . . . . . . . . . . . . 80-26
DASH PANEL . . . . . . . . . . . . . . . . . 80-32
FLOOR AND ROOF
FLOOR AND ROOF . . . . 80-38
FLOOR AND ROOF . . . . 80-40
FLOOR AND ROOF . . . . 80-42
FLOOR AND ROOF . . . 80-44
DOOR
DOOR . . . . . . . . . . . . . . . . . . . . . . . 80-46
DOOR . . . . . . . . . . . . . . . . . . . . . . . 80-48
TRUNK (LUGGAGE COMPARTMENT)
TRUNK (LUGGAGE COMPARTMENT)
. . . . . . . . . . . . . . . . . . . . . 80-50
TRUNK (LUGGAGE COMPARTMENT)
. . . . . . . . . . . . . . . . . . . . . 80-51
TAILGATE
TAILGATE . . . . . . . . . . . 80-52
TAILGATE . . . . . . . . . . . 80-53

OVERALL CONFIGURATION DIAGRAM
CONFIGURATION DIAGRAMS80-2
OVERALL CONFIGURATION DIAGRAM
OVERALL WIRING DIAGRAM M1801000101261
AC301175AB
Front wiring
harness (RH) Control wiring
harness Instrument panel
wiring harness Roof wiring
harnessFloor wiring
harness (RH)
Battery wiring
harness Front wiring
harness (LH) Front door
wiring harness
Floor wiring
harness (LH) Fuel wiring
harnessRear door
wiring harness
Front bumper
wiring harness
Rear bumper
wiring harness
*
*
NO
TE: .
1.This illu stration shows o n ly major wirin g harne sses.
2.*: also eq uipp ed at t he rig h t side.

OVERALL CONFIGURATION DIAGRAM
CONFIGURATION DIAGRAMS80-3
OVERALL WIRING DIAGRAM
M1801000101272
AC301176AB
Front wiring
harness (RH) Control wiring
harness Instrument panel
wiring harness Roof wiring
harnessFloor wiring
harness (RH)
Battery wiring
harness Front wiring
harness (LH) Front door
wiring harness
Floor wiring
harness (LH) Fuel wiring
harnessRear door
wiring harness
Front bumper
wiring harness
Rear bumper
wiring harness
*
*
NO
TE: .
1.This illu stration shows o n ly major wirin g harne sses.
2.*: also eq uipp ed at t he rig h t side.