air condition MITSUBISHI MONTERO 1991 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: MONTERO, Model: MITSUBISHI MONTERO 1991Pages: 1333, PDF Size: 24.61 MB
Page 378 of 1333
![MITSUBISHI MONTERO 1991 Service Manual GENERATORS
See ALTERNATORS AND GENERATORS .
GROUND CABLES AND STRAPS
GROUND CABLE AND STRAP INSPECTION \
\
\](/img/19/57332/w960_57332-377.png "MITSUBISHI MONTERO 1991 Service Manual GENERATORS
See ALTERNATORS AND GENERATORS .
GROUND CABLES AND STRAPS
GROUND CABLE AND STRAP INSPECTION \
\
\")
GENERATORS
See ALTERNATORS AND GENERATORS .
GROUND CABLES AND STRAPS
GROUND CABLE AND STRAP INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Corroded, affecting
performance ............ A .. Require repair or replacement.
Corroded, not affecting
performance ............ 2 .. Suggest repair or replacement.
Insulation damaged,
exposing conductors .... 2 ............ Suggest replacement.
Loose ................... A ................. Require repair.
Missing ................. C ............ Require replacement.
Open .................... A .. Require repair or replacement.
Resistance high ......... A .. Require repair or replacement.
Terminal resistance
(voltage drop) is out of
specification .......... B .. Require repair or replacement.
Voltage drop out of
specification .......... B .. Require repair or replacement.
\
\
\
\
\
\
\
GROUND STRAPS
See GROUND CABLES AND STRAPS .
HEADLIGHT ADJUSTERS
HEADLIGHT ADJUSTER INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Bent, preventing
adjustment ............. A .. Require repair or replacement.
Broken .................. A .. Require repair or replacement.
Indicator broken ........ A ............ Require replacement.
Indicator missing ....... C ............ Require replacement.
Missing ................. C .......... Require replacement of
Page 379 of 1333
adjusters.
Seized .................. A .. Require repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
\
\
\
\
\
\
\
HEATING ELEMENTS (DEFROSTERS, DEFOGGERS, ELECTRIC HEATERS AND
SEATS)
HEATING ELEMENT (DEFROSTER, DEFOGGER, ELECTRIC HEATER AND SEAT)
INSPECTION
\
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Inoperative ............. A ........... ( 2) Require repair or
replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Wire lead burned ........ A .. Require repair or replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Inoperative includes intermittent operation or out of OEM
specification.
\
\
\
\
\
\
\
HORNS AND SIRENS
HORN AND SIREN INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Page 380 of 1333
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector melted ........ A ........... (1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Inoperative ............. A ........... ( 2) Require repair or
replacement.
Missing ................. C ............ Require replacement.
Out of adjustment ....... B ............. Require adjustment.
Sound quality poor ...... A .. Require repair or replacement.
Further inspection required.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Wire lead burned ........ A .. Require repair or replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Inoperative includes intermittent operation.
\
\
\
\
\
\
\
IGNITION SWITCHES
See SWITCHES.
INDICATOR LIGHTS
INDICATOR LIGHT INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Does not come on during
bulb check ............. .. ......... ( 1) Further inspection
required.
Fails to function properly
during test mode ....... .. ......... ( 1) Further inspection
required.
On constantly ........... .. ......... ( 1) Further inspection
required.
Page 381 of 1333
On intermittently ....... .. ......... (1) Further inspection
required.
( 1) - See service manual for further information.
\
\
\
\
\
\
\
KEYLESS ENTRY KEYPADS AND TRANSMITTERS
KEYLESS ENTRY KEYPAD AND TRANSMITTER INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Malfunctioning .......... A ........... ( 2) Require repair or
replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Wire lead burned ........ A .. Require repair or replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Malfunctioning includes inoperative, intermittent
operation, or failure to perform all functions.
\
\
\
\
\
\
\
KEYLESS ENTRY TRANSMITTERS
See KEYLESS ENTRY KEYPADS AND TRANSMITTERS .
LEDS
See BULBS, SEALED BEAMS AND LEDS .
Page 382 of 1333
![MITSUBISHI MONTERO 1991 Service Manual LENSES
LENSE INSPECTION \
\
\
\
\
\
\
Condition](/img/19/57332/w960_57332-381.png "MITSUBISHI MONTERO 1991 Service Manual LENSES
LENSE INSPECTION \
\
\
\
\
\
\
Condition")
LENSES
LENSE INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Adjustment out of
specification .......... B ................. Require repair.
Application incorrect ... A ............ Require replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Broken, affecting
performance ............ A ............ Require replacement.
Broken, not affecting
performance.............. .. ........ No service suggested or
required.
Cracked ................. A ............ Require replacement.
Discolored .............. A ............ Require replacement.
Leaking ................. A .. Require repair or replacement.
Melted, affecting
performance ............ A ............ Require replacement.
Melted, not affecting
performance ............ 2 ............ Suggest replacement.
Missing ................. C ............ Require replacement.
\
\
\
\
\
\
\
MICROPHONES
See SPEAKERS AND MICROPHONES .
MIRRORS (ELECTROCHROMATIC AND HEATED)
MIRROR (ELECTROCHROMATIC AND HEATED) INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Broken .................. A .. Require repair or replacement.
Connector broken ........ A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Cracked ................. A ............ Require replacement.
Inoperative ............. A ........ ( 2) Require replacement.
Missing ................. C ............ Require replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ........... A ........... ( 1) Require repair or
Page 383 of 1333
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Wire lead burned ........ A .. Require repair or replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Inoperative includes intermittent operation.
\
\
\
\
\
\
\
MOTORS
MOTOR INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Amperage draw out of
specification .......... A .. Require repair or replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Bracket bent ............ A .. Require repair or replacement.
Bracket broken .......... A .. Require repair or replacement.
Bracket cracked ......... A .. Require repair or replacement.
Bracket holes elongated,
affecting performance .. A .. Require repair or replacement.
Bracket holes elongated,
not affecting
performance ............ .. ....... No service suggested or
required.
Bracket missing ......... C ............ Require replacement.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Drive mechanism damaged,
affecting performance .. A ........... ( 2) Require repair or
replacement.
Drive mechanism damaged,
not affecting
performance ............ 2 ........... ( 2) Suggest repair or
replacement.
Fails to disengage ...... A .. Require repair or replacement.
Page 385 of 1333
![MITSUBISHI MONTERO 1991 Service Manual (4) - Follow OEM recommended adjustment procedures. Repair or
replace if out of specification.
\
\
\
\
\](/img/19/57332/w960_57332-384.png "MITSUBISHI MONTERO 1991 Service Manual (4) - Follow OEM recommended adjustment procedures. Repair or
replace if out of specification.
\
\
\
\
\")
(4) - Follow OEM recommended adjustment procedures. Repair or
replace if out of specification.
\
\
\
\
\
\
\
NEUTRAL SAFETY SWITCHES
See SWITCHES.
ODOMETERS
See GAUGES.
ODOMETERS, SPEEDOMETERS AND TACHOMETERS (CABLE-DRIVEN)
ODOMETER, SPEEDOMETER AND TACHOMETER (CABLE-DRIVEN) INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Drive cable broken ...... A ............ Require replacement.
Drive cable noisy ....... 2 .. Suggest repair or replacement.
Inoperative ............. A .......... ( 2) Further inspection
required.
Leaking ................. A ............ Require replacement.
Lens broken ............. A ........... ( 3) Require repair or
replacement.
Lens cloudy ............. 2 ........... ( 3) Suggest repair or
replacement.
Lens missing ............ C ........... ( 3) Require repair or
replacement.
Noisy ................... 2 .. Suggest repair or replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - If lens is available as a separate part, require
Page 386 of 1333
![MITSUBISHI MONTERO 1991 Service Manual replacement of lens only.
(3) - Includes inoperative, intermittent operation, failure
to perform all functions, out of OEM specification,
or out of range.
\](/img/19/57332/w960_57332-385.png "MITSUBISHI MONTERO 1991 Service Manual replacement of lens only.
(3) - Includes inoperative, intermittent operation, failure
to perform all functions, out of OEM specification,
or out of range.
\")
replacement of lens only.
(3) - Includes inoperative, intermittent operation, failure
to perform all functions, out of OEM specification,
or out of range.
\
\
\
\
\
\
\
PULLEYS
PULLEY INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Alignment incorrect ..... B .. Require repair or replacement.
Application incorrect ... B ............ Require replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Bent .................... A ............ Require replacement.
Cracked ................. A ............ Require replacement.
Loose ................... A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Pulley damaged, affecting
belt life .............. A ............ Require replacement.
\
\
\
\
\
\
\
RECEIVERS, AMPLIFIERS, EQUALIZERS AND SUB-WOOFER VOLUME
CONTROLS
RECEIVER, AMPLIFIER, EQUALIZER AND SUB-WOOFER VOLUME CONTROL
INSPECTION
\
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Malfunctioning .......... A ........... ( 2) Require repair or
replacement.
Missing ................. C ............ Require replacement.
Sound quality poor ...... A ........... ( 3) Require repair or
replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Page 387 of 1333
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Wire lead burned ........ A .. Require repair or replacement.
Wire lead conductors
exposed ................ B .. Require repair or replacement.
Wire lead open .......... A .. Require repair or replacement.
Wire lead shorted ....... A .. Require repair or replacement.
(1) - Determine cause and correct prior to repair or
replacement of part.
( 2) - Malfunctioning includes inoperative, intermittent
operation, or failure to perform all functions.
( 3) - Make sure poor sound quality is not caused by
ignition/charging system or other forms of electrical
interference.
\
\
\
\
\
\
\
RELAY BOXES
RELAY BOX INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Broken, affecting
performance ............ A ............ Require replacement.
Broken, not affecting
performance ............ .. ........ No service suggested or
required.
Burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Burned, not affecting
performance ............ 2 ........... ( 1) Suggest repair or
replacement.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Cover missing ........... C ... Require replacement of cover.
Cracked, affecting
performance ............ A .. Require repair or replacement.
Cracked, not affecting
performance ............ 1 .. Suggest repair or replacement.
Melted, affecting
performance ............ A ........ ( 1) Require replacement.
Melted, not affecting
Page 388 of 1333
performance ............ 2 ........ (1) Suggest replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
\
\
\
\
\
\
\
RELAYS
RELAY INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Housing broken .......... A ........... Require replacement.
Housing cracked ......... 2 ........... Suggest replacement.
Inoperative ............. A ........ ( 1) Require replacement.
Missing ................. C ........... Require replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
( 1) - Inoperative includes intermittent operation or out of OEM
specification.
( 2) - Determine cause and correct prior to repair or
replacement of part.
\
\
\
\
\
\
\
SEALED BEAMS
See BULBS, SEALED BEAMS AND LEDS .