automatic transmission MITSUBISHI MONTERO 1991 Owner's Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: MONTERO, Model: MITSUBISHI MONTERO 1991Pages: 1333, PDF Size: 24.61 MB
Page 721 of 1333
![MITSUBISHI MONTERO 1991 Owners Manual \
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Fluid Capacities](/img/19/57332/w960_57332-720.png "MITSUBISHI MONTERO 1991 Owners Manual \
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Fluid Capacities")
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Fluid Capacities
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Application Quantity
Automatic Transmission
1987-93 ...................................... 7.6 Qts. (7.2L)
1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \
1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \
1995 ......................................... 7.9 Qts. (7.5L)
Cooling System
1987-88 ...................................... 8.5 Qts. (8.0L)
1989-95
2.6L ........................................ 9.7 Qts. (9.2L)
3.0L ....................................... 10.0 Qts. (9.5L)
1994-95
3.5L ....................................... 10.0 Qts. (9.5L)
Differential
1987-88 ...................................... 1.9 Qts. (1.8L)
1989-94
2.6L ........................................ 1.9 Qts. (1.8L)
3.0L ........................................ 2.7 Qts. (2.6L)
1994
3.5L ........................................ 2.7 Qts. (2.6L)
1995
3.0L ........................................ 2.7 Qts. (2.6L)
3.5L ........................................ 3.3 Qts. (3.2L)
Engine Oil
1987 ......................................... 5.2 Qts. (5.0L)
1988 ......................................... 5.0 Qts. (4.8L)
1989-92 ...................................... 5.5 Qts. (5.3L)
1993-95 ...................................... 5.2 Qts. (4.9L)
Manual Transmission
1987-91 ...................................... 2.3 Qts. (2.2L)
1992 ......................................... 2.4 Qts. (2.3L)
1993-95 ...................................... 2.6 Qts. (2.5L)
Transfer Case
1987-91 ...................................... 2.3 Qts. (2.2L)
1992-95 ...................................... 2.4 Qts. (2.3L)
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110,000 MILE (176,000 KM) SERVICE (1987-90)
110,000 MILE (176,000 KM) SERVICE (1987-90) \
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Service Or Inspect
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Verify Last Major Service Was Performed
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Fuel System (Tank, Lines & Connections)
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Carburetor Or Throttle Body Mounting
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Replace
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Fuel Filter
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Fuel, Water & Vapor Hoses
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EGR Valve
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Oxygen Sensor
Page 722 of 1333
![MITSUBISHI MONTERO 1991 Owners Manual
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Service Labor Times](/img/19/57332/w960_57332-721.png "MITSUBISHI MONTERO 1991 Owners Manual
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Service Labor Times")
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Service Labor Times
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Application Hours
30,000 (60,000) 50,000
Application Mile Service Mile Service
2.6L 4-Cylinder
Automatic Transmission .... 7.9 (8.9) ................. 2.6
Manual Transmission ....... 6.9 (7.9) ................. 2.6
3.0L V6
Automatic Transmission .... 6.1 (10.6) ................ 2.6
Manual Transmission ....... 5.1 (9.6) ................. 2.6
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112,500 MILE (180,000 KM) SERVICE
112,500 MILE (180,000 KM) SERVICE \
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Service Or Inspect
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Verify Last Major Service Was Performed
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Change Engine Oil
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Lubrication Specifications
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Application Specification
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
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1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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Fluid Capacities
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Application Quantity
Engine Oil
1987 ......................................... 5.2 Qts. (5.0L)
1988 ......................................... 5.0 Qts. (4.8L)
1989-92 ...................................... 5.5 Qts. (5.3L)
1993-95 ...................................... 5.2 Qts. (4.9L)
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120,000 MILE (192,000 KM) SERVICE
120,000 MILE (192,000 KM) SERVICE \
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Service Or Inspect
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Verify Last Major Service Was Performed
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Valve Clearance (Jet Valve Only)
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![MITSUBISHI MONTERO 1991 Owners Manual Manual Transmission Oil & Transfer Case
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Manual Transmission Oil & Transfer Case
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Carburetor Choke Mechanism & Linkage (2.6L Engine)
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Crankcase Emission Control System (PCV Valve)
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Evaporative Emission Control System
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Distributor Cap, Rotor & Spark Advanced System
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Intake Temperature Control System
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Secondary Air System
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Front Disc Pads
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Rear Drum Brake Linings & Wheel & Cylinders
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Brake Hoses
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Steering Linkage Seals & Drive Shaft Boots
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Lubricate Ball Joints
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Lubricate Front Wheel Bearing
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Drive Axle Fluid (Without Limited-Slip Differential)
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Lubricate Drive Shaft Joints
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Exhaust System
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Drive Belt (Water Pump & Alternator)
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Vacuum, Water, Crankcase Ventilation & Secondary Air Hoses
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Air Filter
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Fuel Filter
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Spark Plugs
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Ignition Cables
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Camshaft Timing Belt
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Engine Coolant
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Drive Axle Fluid (With Limited-Slip Differential)
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Engine Oil & Filter
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Automatic Transmission & Transfer Case Fluids
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Vacuum Control System Solenoid Valve Air Filter
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Lubrication Specifications
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Application Specification
Brake & Clutch Fluid ............................ DOT 3 Or DOT 4
Page 724 of 1333
Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90
API GL-5
Maximum Temperature
Less Than -30
F (-34
C) .................... SAE 75W API GL-5
Power Steering Fluid ............................. Dexron-II ATF
Rear Axle (With Limited
Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic ...................................... Dexron-II ATF
Manual Transaxle &
Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API
GL-4 Or GL-5
(
1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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Fluid Capacities
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Application Quantity
Automatic Transmission
1987-93 ...................................... 7.6 Qts. (7.2L)
1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \
1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \
1995 ......................................... 7.9 Qts. (7.5L)
Cooling System
1987-88 ...................................... 8.5 Qts. (8.0L)
1989-95
2.6L ........................................ 9.7 Qts. (9.2L)
3.0L ....................................... 10.0 Qts. (9.5L)
1994-95
3.5L ....................................... 10.0 Qts. (9.5L)
Differential
1987-88 ...................................... 1.9 Qts. (1.8L)
1989-94
2.6L ........................................ 1.9 Qts. (1.8L)
3.0L ........................................ 2.7 Qts. (2.6L)
1994
3.5L ........................................ 2.7 Qts. (2.6L)
1995
3.0L ........................................ 2.7 Qts. (2.6L)
3.5L ........................................ 3.3 Qts. (3.2L)
Engine Oil
1987 ......................................... 5.2 Qts. (5.0L)
1988 ......................................... 5.0 Qts. (4.8L)
1989-92 ...................................... 5.5 Qts. (5.3L)
1993-95 ...................................... 5.2 Qts. (4.9L)
Manual Transmission
1987-91 ...................................... 2.3 Qts. (2.2L)
1992 ......................................... 2.4 Qts. (2.3L)
1993-95 ...................................... 2.6 Qts. (2.5L)
Transfer Case
Page 725 of 1333
![MITSUBISHI MONTERO 1991 Owners Manual 1987-91 ...................................... 2.3 Qts. (2.2L)
1992-95 ...................................... 2.4 Qts. (2.3L)
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1992-95 ...................................... 2.4 Qts. (2.3L)
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1987-91 ...................................... 2.3 Qts. (2.2L)
1992-95 ...................................... 2.4 Qts. (2.3L)
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Service Labor Times
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Application Hours
30,000 (60,000) 50,000
Application Mile Service Mile Service
2.6L 4-Cylinder
Automatic Transmission .... 7.9 (8.9) ................. 2.6
Manual Transmission ....... 6.9 (7.9) ................. 2.6
3.0L V6
Automatic Transmission .... 6.1 (10.6) ................ 2.6
Manual Transmission ....... 5.1 (9.6) ................. 2.6
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LUBRICATION SPECIFICATIONS TABLE\
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Application Fluid Specifications
Brake & Clutch Fluid ........................... DOT 3 Or DOT 4
Engine Coolant ............. Ethylene-Glycol Antifreeze Coolant
Engine Oil (
1)
Minimum Temperature
Greater Than 32
F (0
C) ..... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10
F (-23
C) .. SAE 10W-30 Or 10W-40 API SG/CD
Maximum Temperature
Less Than 60
F (16
C) ......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
F (-23
C) ..... SAE 85W-90, 80W-90 API GL-5
Maximum Temperature
Less Than -30
F (-34
C) ................... SAE 75W API GL-5
Power Steering Fluid ........................... Dexron-IIE ATF
Rear Axle (With Limited
Slip Differential) ........... Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic .................................... Dexron-IIE ATF
Manual Transaxle &
Transfer Case (4WD) ........... SAE 75W-85W, 75W-90 API GL-5
( 1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
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FLUID CAPACITIES
FLUID CAPACITIES TABLE\
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Application Quantity
A/C System R-12 Refrigerant
1983-87 .......................................... 24-26 Ozs.
1988-91 ............................................. 32 Ozs.
1992-93 ............................................. 28 Ozs.
A/C System R-134a Refrigerant ( 1)
1994-95 .......................................... 21-23 Ozs.
Automatic Transmission
Page 732 of 1333
Light comes on with the ignition switch in the "ON" position
as a bulb check, but should go out shortly after engine is started. If
light remains on or comes on while driving, it indicates low oil
pressure and possible system malfunction. Have the system checked and
serviced immediately. Do not operate vehicle until cause is located
and corrected.
ALTERNATOR WARNING LIGHT
Light comes on with the ignition switch in the "ON" position
as a bulb check and goes out after engine is started. If light remains
on or comes on while driving, it indicates possible fault in the
electrical charging system. The alternator belt may be loose or
broken. Have the system checked and serviced promptly. Do not drive
vehicle if alternator belt is loose or broken.
"BRAKE" WARNING LIGHT
Light comes on with the ignition switch in the "ON" position
as a bulb check and goes out after engine is started. Light will also
come on with the parking brake fully or partially engaged. If light
remains on or comes on at any other time, it indicates low brake fluid
level in the master cylinder reservoir or the parking brake switch may
be damaged. Have the system checked and serviced immediately if brake
fluid level is low. Do not continue driving if further trouble is
experienced.
"CHECK ENGINE" WARNING LIGHT (IF EQUIPPED)
Light is designed to come on briefly with the ignition switch
in the "ON" position as a bulb check. If light remains on or comes on
while driving, it indicates fault in an exhaust gas related component
and the system is not functioning properly. Have the system checked
and serviced as soon as possible.
"MAINTENANCE REQUIRED" WARNING LIGHT (IF EQUIPPED)
Light comes on at 50,000 miles, 80,000 miles, 100,000 miles
and 120,000 miles (150,000 miles on 1990-91 models) as a service
reminder that it is time for the periodic maintenance of the emission
control system. Have the system inspected and serviced as necessary
when light comes on. Continued operation of vehicle without having
system serviced after warning light comes on may adversely affect
proper performance of the emission control system. Reset warning
light, after the system has been checked, by pushing the reset switch
in front of the combination meter. Remove the warning light bulb after
the last maintenance service at 120,000 miles (150,000 miles on 1990-
91 models).
"A/T TEMPERATURE" WARNING LIGHT (IF EQUIPPED)
Light comes on when the automatic transmission fluid
temperature becomes abnormally high. If light comes on, reduce engine
speed, stop car and put it in "P" (Park) position. Leave engine
running until light goes out. Normal vehicle operation may be resumed
after light has gone out. If light does not go out, have the system
checked and serviced as necessary.
WHEEL LOCK INDICATOR LIGHT (IF EQUIPPED)
Light comes on when automatic free-wheeling hubs are locked.
If ignition is turned off, indicator light will not come on when
Page 734 of 1333
\003
C - S PEC IF IC ATIO NS
1991 M it s u bis h i M onte ro
1991 ENGINE PERFORMANCE
Service & Adjustment Specifications
Chrysler Motors: Colt, Colt 200, Colt Vista,
Ram-50, Stealth, Summit
Mitsubishi: Eclipse, Galant, Mirage, Montero,
Pickup, 3000GT
INTRODUCTION
Use this article to quickly find specifications related to
servicing and on-vehicle adjustments. This is a quick reference
article for when you are familiar with an adjustment procedure and
only need a specification.
CAPACITIES
BATTERY SPECIFICATIONS \
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Application Amp. Hr. Rating
Colt, Mirage & Summit
Type 1 ............................... 48
Type 2 ............................... 36
Colt Vista ............................. 36
Colt 200 ............................... 52
Eclipse ................................ 50
Galant ................................. 40
Montero ................................ 52
Pickup
2.4L ................................. 36
3.0L ................................. 52
Ram-50
2.4L ................................. 36
3.0L
Standard ........................... 52
Optional ........................... 55
Stealth & 3000GT ....................... 52
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FLUID CAPACITIES \
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Application Quantity
Automatic Transaxle (Dexron-II)
Colt, Colt 200, Colt Vista, Galant & Mirage ...... 6.4 Qts. (6.1L)\
Galant (AWD) ..................................... 6.8 Qts. (6.5L\
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Eclipse
Except Turbo ................................... 6.4 Qts. (6.1L)\
Turbo .......................................... 7.4 Qts. (7.0L)\
Stealth & 3000GT ................................. 7.9 Qts. (7.5L)\
Summit ........................................... 6.1 Qts. (5.8L)\
Automatic Transmission (Dexron-II)
Montero .......................................... 7.6 Qts. (7.2L)\
Pickup & Ram-50 .................................. 7.4 Qts. (7.0L)\
Cooling System (Includes Heater & Reserve Tank)
Colt, Colt 200, Mirage & Summit .................. 5.3 Qts. (5.0L)\
Colt Vista ....................................... 7.4 Qts. (7.0L)\
Eclipse
Page 735 of 1333
![MITSUBISHI MONTERO 1991 Owners Manual 1.8L ............................................ 6.6 Qts. (6.2L)\
2.0L ............................................ 7.6 Qts. (7.2L)\
Galant ...........................................](/img/19/57332/w960_57332-734.png "MITSUBISHI MONTERO 1991 Owners Manual 1.8L ............................................ 6.6 Qts. (6.2L)\
2.0L ............................................ 7.6 Qts. (7.2L)\
Galant ...........................................")
1.8L ............................................ 6.6 Qts. (6.2L)\
2.0L ............................................ 7.6 Qts. (7.2L)\
Galant ........................................... 7.6 Qts. (7.2L)\
Montero ......................................... 10.0 Qts. (9.5L)\
Pickup (2WD)
Automatic Transmission ......................... 6.4 Qts. (6.1L)\
Manual Transmission ............................ 6.3 Qts. (6.0L)\
Pickup (4WD) ..................................... 8.9 Qts. (8.4L\
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Ram-50 (2WD)
Automatic Transmission ......................... 6.5 Qts. (6.1L)\
Manual Transmission ............................ 6.3 Qts. (6.0L)\
Ram-50 (4WD)
2.4L
Automatic Transmission ....................... 6.5 Qts. (6.1L)\
Manual Transmission .......................... 6.6 Qts. (6.2L)\
3.0L
Automatic Transmission ....................... 8.8 Qts. (8.3L)\
Manual Transmission .......................... 8.9 Qts. (8.4L)\
Stealth & 3000GT ................................. 8.8 Qts. (8.3L)\
Crankcase (Includes Filter)
Colt, Colt 200, Mirage & Summit .................. 4.2 Qts. (4.0L)\
Colt Vista ....................................... 4.0 Qts. (3.8L)\
Eclipse ...................................... (1) 4.5 Qts. (4.3L)
Galant
2.0L (SOHC) .................................... 4.0 Qts. (3.8L\
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2.0L (DOHC) ................................ ( 1) 4.5 Qts. (4.3L)
Montero .......................................... 5.5 Qts. (5.3L)\
Pickup ........................................... 4.5 Qts. (4.3L)\
Ram-50 ........................................... 5.5 Qts. (5.3L)\
Stealth & 3000GT ............................. ( 1) 4.5 Qts. (4.3L)
Differential (SAE 80W-90/API GL-5)
Colt Vista (4WD), Eclipse ........................ 1.5 Pts. (.7L\
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Galant, Stealth & 3000GT .......................... 1.5 Pts. (.7L)\
Montero
Front .......................................... 1.2 Qts. (1.1L)\
Rear ........................................... 2.7 Qts. (2.6L)\
Pickup & Ram-50
Front
2.4L ......................................... 1.6 Qts. (1.5L)\
3.0L ......................................... 2.7 Qts. (2.6L)\
Rear
2WD .......................................... 1.6 Qts. (1.5L)\
4WD
2.4L ....................................... 1.6 Qts. (1.5L)\
3.0L ....................................... 2.7 Qts. (2.6L)\
Manual Transaxle (SAE 75W-85/API GL-4)
Colt, Colt 200, Mirage & Summit
4-Speed ........................................ 3.6 Pts. (1.7L)\
5-Speed ........................................ 3.8 Pts. (1.8L)\
Colt Vista
2WD ............................................ 2.6 Qts. (2.5L)\
4WD ............................................ 2.2 Qts. (2.1L)\
Eclipse (FWD)
Except Turbo ................................... 1.9 Qts. (1.8L)\
Turbo .......................................... 2.3 Qts. (2.2L)\
Eclipse & Galant (AWD) ........................... 2.4 Qts. (2.3L\
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Galant ........................................... 1.9 Qts. (1.8L)\
Stealth & 3000GT ................................. 2.4 Qts. (2.3L)\
Manual Transmission (SAE 75W-85/API GL-4)
Montero .......................................... 2.3 Qts. (2.2L)\
Pickup & Ram-50
2WD ............................................ 2.4 Qts. (2.3L)\
4WD ............................................ 2.3 Qts. (2.2L)\
Page 737 of 1333
Air Filter ....................... 30,000
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Spark Plugs ...................... 30,000
Timing Belt ...................... 60,000
Galant
Air Filter ....................... 30,000
Automatic Transaxle Fluid ........ 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Fuel & Vapor Hoses ............... 50,000
Oil
Non-Turbo ........................ 7500
Turbo ............................ 5000
Oil Filter
Non-Turbo ...................... 15,000
Turbo .......................... 10,000
Rear Axle Fluid .................. 30,000
Spark Plugs ...................... 30,000
Timing & Balance Shaft Belts ..... 60,000
Montero
Air Filter ....................... 30,000
Automatic Transmission Fluid ..... 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
Front & Rear Axle Fluid .......... 30,000
Fuel Filter ...................... 50,000
Fuel & Vapor Hoses ............... 50,000
Oil ................................ 7500
Oil Filter ....................... 15,000
O2 Sensor (2) .................... 80,000
Spark Plugs ...................... 30,000
Spark Plug Wires ( 2) ............. 60,000
Timing Belt ...................... 60,000
Transfer Case Fluid .............. 30,000
Vapor Canister ( 2) .............. 100,000
Pickup & Ram-50
Air Filter ....................... 30,000
Automatic Transmission Fluid ..... 30,000
Belts ............................ 30,000
Coolant .......................... 30,000
EGR Valve (2.4L) ( 2) ............. 50,000
Front & Rear Axle Fluid .......... 30,000
Fuel Filter ...................... 50,000
Fuel & Vapor Hoses ............... 50,000
Oil ................................ 7500
Oil Filter ....................... 15,000
O2 Sensor ( 2) .................... 80,000
Spark Plugs ...................... 30,000
Spark Plug Wires ( 2) ............. 60,000
Timing Belt ...................... 60,000
Transfer Case Fluid .............. 30,000
Vapor Canister ( 2) .............. 100,000
Stealth
Air Filter ....................... 30,000
Page 833 of 1333
Fig. 6: Engine Driveability & Automatic Transmission