wiring MITSUBISHI MONTERO 1991 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: MONTERO, Model: MITSUBISHI MONTERO 1991Pages: 1333, PDF Size: 24.61 MB
Page 354 of 1333
IGNITION SWITCHES
INDICATOR LIGHTS
KEYLESS ENTRY KEYPADS AND TRANSMITTERS
KEYLESS ENTRY TRANSMITTERS
LEDS
LENSES
MICROPHONES
MIRRORS (ELECTROCHROMATIC AND HEATED)
MOTORS
NEUTRAL SAFETY SWITCHES
ODOMETERS
ODOMETERS, SPEEDOMETERS AND TACHOMETERS (CABLE-DRIVEN)
PULLEYS
RECEIVERS, AMPLIFIERS, EQUALIZERS AND SUB-WOOFER VOLUME CONTROLS
RELAY BOXES
RELAYS
SEALED BEAMS
SEAT HEATERS
SECURITY ALARM SENSORS
SIRENS
SOLENOIDS
SPEAKERS AND MICROPHONES
SPEEDOMETER AND TACHOMETER LINKAGES AND CABLES
SPEEDOMETER CABLES
SPEEDOMETERS
STARTERS
SUB-WOOFER VOLUME CONTROLS
SWITCHES
TACHOMETER CABLES
TACHOMETERS
TAPE PLAYERS AND CD PLAYERS
TENSIONERS
TIMERS
TIRE PRESSURE SENSORS
TRANSCEIVERS
TRANSDUCERS
VACUUM ACCUMULATORS (RESERVOIRS)
VACUUM RESERVOIRS
VOLTAGE REGULATORS
WASHER FLUID LEVEL SENDERS
WASHER PUMPS
WIPER ARMS AND BLADES
WIPER BLADES
WIPER HOSES AND NOZZLES
WIPER LINKAGES
WIPER NOZZLES
WIPER PUMP RESERVOIRS
WIRING HARNESSES AND CONNECTORS
INTRODUCTION TO MOTORIST ASSURANCE PROGRAM (MAP)
OVERVIEW OF MOTORIST ASSURANCE PROGRAM
The Motorist Assurance Program is the consumer outreach
effort of the Automotive Maintenance and Repair Association, Inc.
(AMRA). Participation in the Motorist Assurance Program is drawn from
retailers, suppliers, independent repair facilities, vehicle
manufacturers and industry associations.
Our organization's mission is to strengthen the relationship
between the consumer and the auto repair industry. We produce
materials that give motorists the information and encouragement to
take greater responsibility for their vehicles-through proper,
Page 369 of 1333
![MITSUBISHI MONTERO 1991 Workshop Manual \
\
\
\
\
\
\
CIRCUIT BREAKERS
See FUSES, FUSIBLE L](/img/19/57332/w960_57332-368.png "MITSUBISHI MONTERO 1991 Workshop Manual \
\
\
\
\
\
\
CIRCUIT BREAKERS
See FUSES, FUSIBLE L")
\
\
\
\
\
\
\
CIRCUIT BREAKERS
See FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS .
CLUTCH SWITCHES
See SWITCHES.
CONNECTORS
See WIRING HARNESSES AND CONNECTORS .
CONTROL MODULES
CONTROL MODULE INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Application incorrect ... B ............ Require replacement.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware
threads damaged ........ A ... Require repair or replacement
of hardware.
Attaching hardware
threads stripped
(threads missing) ...... A ... Require repair or replacement
of hardware.
Code set
(if applicable) ........ A .......... ( 1) Further inspection
required.
Connector broken ........ A .. Require repair or replacement.
Connector melted ........ A ........... ( 2) Require repair or
replacement.
Connector missing ....... A ................. Require repair.
Contaminated ............ A ........... ( 3) Require repair or
replacement.
Inoperative ............. B ........... ( 4) Require repair or
replacement. Further
inspection required.
Leaking ................. A .. Require repair or replacement.
Missing ................. C ............ Require replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Page 372 of 1333
![MITSUBISHI MONTERO 1991 Workshop Manual CRUISE CONTROL VACUUM HOSES, TUBES AND RESERVOIRS
CRUISE CONTROL VACUUM HOSE, TUBE AND RESERVOIR INSPECTION \
\
\
\](/img/19/57332/w960_57332-371.png "MITSUBISHI MONTERO 1991 Workshop Manual CRUISE CONTROL VACUUM HOSES, TUBES AND RESERVOIRS
CRUISE CONTROL VACUUM HOSE, TUBE AND RESERVOIR INSPECTION \
\
\
\")
CRUISE CONTROL VACUUM HOSES, TUBES AND RESERVOIRS
CRUISE CONTROL VACUUM HOSE, TUBE AND RESERVOIR INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Leaking ................. A .. Require repair or replacement.
Melted .................. A ............ Require replacement.
Missing ................. C ............ Require replacement.
Oil-soaked (spongy) ..... 1 ............ Suggest replacement.
Restricted .............. A .. Require repair or replacement.
Surface cracks (dry-
rotted) ................ 1 ............ Suggest replacement.
\
\
\
\
\
\
\
CRUISE CONTROL VEHICLE SPEED SENSORS
CRUISE CONTROL VEHICLE SPEED SENSOR INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Air gap incorrect ....... B ....... ( 1) Require adjustment to
vehicle manufacturer's
specifications.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Broken .................. A ............ Require replacement.
Housing cracked ......... A ............ Require replacement.
Internal resistance
does not meet
specifications ......... B ........ ( 2) Require replacement.
Lead routing incorrect .. B .. Require rerouting according to
vehicle manufacturer's
specifications.
Loose ................... B ....... ( 3) Require adjustment to
vehicle manufacturer's
specifications.
Missing ................. C ............ Require replacement.
Output signal incorrect . B ........... ( 2) Require repair or
replacement.
Surface contaminated .... 2 .. Suggest cleaning; identify and
correct source.
Tip bent ................ B ............ Require replacement.
Tip broken .............. B ............ Require replacement.
Tip missing ............. B ............ Require replacement.
Wire lead burned ........ A ............ Require replacement.
Wire lead conductors
exposed ................ B ............ Require replacement.
Wire lead corroded ...... A ............ Require replacement.
Wire lead open .......... A ............ Require replacement.
Wire lead shorted ....... A ............ Require replacement.
( 1) - If a sensor is not adjustable, further inspection is
required to identify and correct cause.
( 2) - Component failure may be caused by water intrusion into
the wiring harness. Always check insulation for damage
Page 373 of 1333
![MITSUBISHI MONTERO 1991 Workshop Manual and wiring for excessive resistance.
(3) - Some integral bearing assemblies with sensors may require
replacement.
\
\
\](/img/19/57332/w960_57332-372.png "MITSUBISHI MONTERO 1991 Workshop Manual and wiring for excessive resistance.
(3) - Some integral bearing assemblies with sensors may require
replacement.
\
\
\")
and wiring for excessive resistance.
(3) - Some integral bearing assemblies with sensors may require
replacement.
\
\
\
\
\
\
\
DEFOGGERS
See
HEATING ELEMENTS (DEFROSTERS, DEFOGGERS, ELECTRIC HEATERS AND SEATS) .
DEFROSTERS
See
HEATING ELEMENTS (DEFROSTERS, DEFOGGERS, ELECTRIC HEATERS AND SEATS) .
DELAYS
DELAY INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Binding, affecting
performance ............ A .. Require repair or replacement.
Binding, not affecting
performance ............ 2 .. Suggest repair or replacement.
Broken .................. A .. Require repair or replacement.
Burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Burned, not affecting
performance ............ 2 ........... ( 1) Suggest repair or
replacement.
Cracked, affecting
performance ............ A .. Require repair or replacement.
Cracked, not affecting
performance ............ 1 .. Suggest repair or replacement.
Inoperative ............. A ........... ( 2) Require repair or
replacement.
Melted, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Melted, not affecting
performance ............ 2 ........... ( 1) Suggest repair or
replacement.
Missing ................. C ............ Require replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
Page 404 of 1333
![MITSUBISHI MONTERO 1991 Workshop Manual WIRING HARNESSES AND CONNECTORS
WIRING HARNESS AND CONNECTOR INSPECTION \
\
\
\
\
\](/img/19/57332/w960_57332-403.png "MITSUBISHI MONTERO 1991 Workshop Manual WIRING HARNESSES AND CONNECTORS
WIRING HARNESS AND CONNECTOR INSPECTION \
\
\
\
\
\")
WIRING HARNESSES AND CONNECTORS
WIRING HARNESS AND CONNECTOR INSPECTION \
\
\
\
\
\
\
Condition Code Procedure
Application incorrect ... B .. Require repair or replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Insulation damaged,
conductors exposed ..... A .. Require repair or replacement.
Insulation damaged,
conductors not exposed . 1 ............ Suggest replacement.
Open .................... A .. Require repair or replacement.
Protective shield
(conduit) melted ....... 2 ........... ( 1) Suggest repair or
replacement.
Protective shield
(conduit) missing ...... 2 .. Suggest repair or replacement.
Resistance (voltage drop)
out of specification ... A .. Require repair or replacement.
Routed incorrectly ...... B ................. Require repair.
Secured incorrectly ..... B ................. Require repair.
Shorted ................. A .. Require repair or replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Voltage drop out of
specification .......... A .. Require repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of part.
\
\
\
\
\
\
\
Page 426 of 1333
MIRAGE 1.6L
1) With A/C on LOW position, ignition on and engine coolant
temperature greater than 185 F (85 C), thermosensor completes path to
ground, closing radiator fan motor relay contacts and providing
current to radiator fan motor. See Fig. 2.
2) With A/C on HIGH position and ignition on, power supply
from auto compressor control unit causes condenser fan motor relay to
turn on, causing condenser fan and radiator cooling fan to operate at
a low speed by usage of a resistor.
3) If pressure switch is activated by excessive pressure or
if thermosensor is on when engine coolant temperature exceeds 185
F
(85 C), condenser fan motor control relay is activated, causing
condenser fan and radiator cooling fan to operate at a high speed.
ECLIPSE & 3000GT
With ignition on and engine coolant temperature greater than
185 F (85 C), thermosensor completes path to ground, closing radiator
fan motor relay contacts and providing current to radiator fan. See
Figs. 7 -11.
WIRING DIAGRAMS
For addition wiring diagrams, see appropriate chassis wiring
diagrams in WIRING DIAGRAMS.
Page 427 of 1333
Fig. 3: Radiator Cooling Fan Wiring Diagram (Mirage 1.5L)
Courtesy of Mitsubishi Motor Sales of America.
Page 428 of 1333
Fig. 4: Radiator Cooling Fan Wiring Diagram (Mirage 1.6L)
Courtesy of Mitsubishi Motor Sales of America.
Page 429 of 1333
Fig. 5: Radiator Cooling Fan Wiring Diagram (Eclipse)
Courtesy of Mitsubishi Motor Sales of America.
Page 430 of 1333
Fig. 6: Radiator Cooling Fan Wiring Diagram (Galant AWD A/T)
Courtesy of Mitsubishi Motor Sales of America.