jack MITSUBISHI MONTERO 1998 User Guide

TRANSMISSION REMOVAL & INSTALLATION - A/T
1998 Mitsubishi Montero
1997-98 TRANSMISSION SERVICING
Mitsubishi Transmission Removal & Installation
Diamante, Eclipse, Galant, Mirage, Montero, 3000GT
REMOVAL & INSTALLATION
AWD & FWD MODELS
Removal
1) On all models except Galant, remove battery and battery
tray. On 3000GT, remove washer tank. On all models, remove air cleaner
cover with air inlet hose assembly. Raise and support vehicle. Remove
wheels. Remove undercover(s) (if equipped). Disconnect control cable\
s
at transaxle. Drain transaxle fluid.
2) On AWD models, remove front exhaust pipe. On all models,
disconnect neutral safety switch connector, oil cooler hoses and
electrical connectors from transaxle. Disconnect speedometer cable and
throttle control cable (if equipped). Remove starter motor.
3) Separate tie rod end. Separate lower ball joint. Separate
stabilizer bar connection (if necessary). Remove axle shafts. See
appropriate AXLE SHAFTS article in DRIVE AXLES. Remove center
crossmember assembly.
4) On AWD models, separate transfer assembly from transaxle.
Reference mark transfer assembly-to-drive shaft and remove transfer
assembly.
5) On all models, remove transmission inspection (dust)
cover. Place index mark on torque converter and drive plate for
reassembly reference. Remove torque converter-to-drive plate bolts.
Push torque converter away from engine into transaxle.
6) On all 4-cylinder models, support engine. On all models,
support transaxle with jack. Remove bolts from transaxle mounts.
Remove mounting brackets and remaining transaxle-to-engine bolts.
Slide transaxle assembly to right and lower to remove.
CAUTION: Ensure torque converter is fully seated in transaxle before
installation. Always install new snap rings on inner
constant velocity joints.
Installation
1) To install, reverse removal procedure. Tighten transaxle-
to-engine bolts and torque converter-to-drive plate bolts to
specification. See TORQUE SPECIFICATIONS .
2) Ensure reference marks on torque converter-to-drive plate
and transfer assembly-to-drive shaft align. Tighten mounting bolts
with weight of engine and transaxle on mounts. Refill transaxle fluid
to specified level. See LUBRICATION in TRANSMISSION SERVICING - A/T
article. Adjust all control cables. See ADJUSTMENTS in
TRANSMISSION SERVICING - A/T article.
RWD & 4WD MODELS
Removal
1) Disconnect negative battery cable. On Montero 4WD, remove
transfer case shift lever knob, dust boot and retainer plate or
console. Remove transfer case gearshift assembly.
2) On all models, raise and support vehicle. Remove
undercarriage cover and/or skid plate(s). Drain transmission and
transfer case (if applicable). Place reference mark on drive shaft(s)\

and remove. Disconnect all external solenoid and switch connections.
3) On Montero 4WD, remove catalytic converter and front
exhaust pipe. On all models, disconnect speedometer cable and control
cables at transmission. Remove starter and bellhousing cover. Place
reference mark on torque converter and drive plate for reassembly
reference. Remove torque converter bolts. Push torque converter back
and away from drive plate.
4) Disconnect transmission cooler lines. Remove oil filler
tube. Secure transmission on a jack. Raise transmission slightly to
take weight off mount. Remove crossmember-to-mount bolts and
crossmember.
5) Remove transfer case mounting bracket and mount (if
equipped). Remove transmission-to-engine mounting bolts. Carefully
lower transmission from vehicle.
CAUTION: Ensure torque converter is fully seated in transmission
before installation.
Installation
1) To install, reverse removal procedure. Tighten
transmission-to-engine bolts and torque converter-to-drive plate bolts
to specification. See TORQUE SPECIFICATIONS. Tighten mount bolts with
weight of engine and transmission on mounts. Ensure reference marks on
drive shaft(s) and torque converter-to-drive plate are matched.
2) Apply sealant to transfer case gearshift assembly gasket
before installation. Coat transmission oil filler tube "O" ring with
transmission fluid before installation. Refill transmission fluid to
specified level. See LUBRICATION in TRANSMISSION SERVICING - A/T
article. Adjust all control cables. See ADJUSTMENTS in
TRANSMISSION SERVICING - A/T article.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS - FWD MODELS








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Applications Ft. Lbs. (N.m)\
Ball Joint Nut ............................................ 74 (100)\
Center Crossmember Assembly Front Bolt ..................... 69 (93)\
Center Crossmember Assembly Rear Bolt ...................... 52 (70)\
Starter Bolts .............................................. 22 (30)\
Tie Rod End Nut ............................................ 21 (28)\
Torque Converter-To-Drive Plate Bolt ................. 33-38 (45-52)\
Transaxle-To-Engine Block Bolt
8-mm Bolt .................................................... ( 1)
10-mm Bolt ......................................... 22-25 (30-34)\
12-mm Bolt ......................................... 31-40 (42-54)\
Upper Coupling Bolts
2.4L ..................................................... 35 (48)\
3.0L ..................................................... 54 (73)\
Lower Coupling Bolts
2.4L ..................................................... 35 (48)\
3.0L ..................................................... 65 (88)\
( 1) - Tighten to 84-108 INCH lbs. (10-12 N.m).









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TORQUE SPECIFICATIONS - RWD MODELS








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Applications Ft. Lbs. (N.m)\
Engine-To-Transmission Bolt ................................ 65 (88)\

Improper gate plate See STEERING COLUMN
adjustment article









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Excess Play in Instrument panel bracket Tighten bolts and check
Column bolts loose bracket
Broken weld nut on jacket See STEERING COLUMN
article
Instrument bracket capsule See STEERING COLUMN
sheared article
Column bracket/jacket Tighten bolts and check
bolts loose bracket









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Steering Locks Release lever mechanism See STEERING COLUMN
in Gear article









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SUSPENSION TROUBLE SHOOTING
NOTE: This is GENERAL information. This article is not intended
to be specific to any unique situation or individual vehicle
configuration. The purpose of this Trouble Shooting
information is to provide a list of common causes to
problem symptoms. For model-specific Trouble Shooting,
refer to SUBJECT, DIAGNOSTIC, or TESTING articles available
in the section(s) you are accessing.
BASIC SUSPENSION TROUBLE SHOOTING CHART









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CONDITION POSSIBLE CAUSE CORRECTION








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Front End Noise Loose or worn wheel See Wheel Bearing
Adjustment in
SUSPENSION
Worn shocks or shock Replace struts or strut
mountings mountings
Worn struts or strut Replace struts or strut
mountings mountings
Loose or worn lower control See SUSPENSION
arm
Loose steering gear-to- See STEERING
frame bolts
Worn control arm bushings See SUSPENSION
Ball joints not lubricated Lubricate ball joints &
see Ball Joint Checking
in SUSPENSION









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Front Wheel Tires or wheels out of Check tire balance
Shake, Shimmy, balance
or Vibration
Incorrect wheel alignment See WHEEL ALIGNMENT
Drive shaft unbalanced Check drive shaft
balance

WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES
1998 Mitsubishi Montero
1997-98 WHEEL ALIGNMENT
Mitsubishi - Specifications & Procedures
Diamante, Eclipse, Galant, Mirage,
Montero, Montero Sport, 3000GT
RIDING HEIGHT ADJUSTMENT
NOTE: Prior to performing wheel alignment, perform preliminary
visual and mechanical inspection of wheels, tires and
suspension components. See PRE-ALIGNMENT INSTRUCTIONS in
WHEEL ALIGNMENT THEORY & OPERATION article in GENERAL
INFORMATION.
NOTE: On vehicles with electronic chassis controls, ensure all
systems are functional before attempting to adjust riding
height or wheel alignment. See appropriate ELECTRONIC
article under SUSPENSION.
1) Before adjusting wheel alignment, visually inspect
vehicle. Remove any heavy items from passenger and luggage
compartments. Ensure tires are properly inflated and vehicle is level.
Bounce vehicle several times, and allow suspension to settle.
2) Check riding height from front to rear and from side to
side. If riding height is not as specified on Montero and Montero
Sport, adjust torsion bar anchor arm nut until correct height is
obtained. See RIDING HEIGHT SPECIFICATIONS (FRONT) table. On all other
models, riding height for left and right sides of vehicle should not
vary more than 1.0" (25.4 mm). If riding height is not within
specification, check and repair suspension before adjusting alignment.
RIDING HEIGHT SPECIFICATIONS (FRONT)









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Application ( 1) In. (mm)
Montero ........................................ .83-.91 (21.0-23.0)\
Montero Sport ............................................. 2.7 (68)\
( 1) - Distance between lower control bumper stop and bracket.
See Fig. 1.









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Fig. 1: Measuring Riding Height (Montero & Montero Sport)
Courtesy of Mitsubishi Motor Sales of America.
JACKING & HOISTING

* PLEASE READ FIRST *
NOTE: Following illustrations are given to provide reference
points only. Illustrations do not represent exact structure
of vehicle frame, underbody or body outline.
EMERGENCY JACKING
Points on outline of body were designated to be used
specifically with vehicle jack. See Fig. 2. If using floor jack or
hoist at these points, use extreme care to avoid damaging outer body
shell.
FLOOR JACK & HOIST
Following illustrations indicate points for jacking and
hoisting vehicle. These points are indicated by shaded areas on frame
and underbody. See Figs. 3-5.
Fig. 2: Identifying Jacking & Hoisting Points (Typical)

Fig. 3: Identifying Jacking & Hoisting Points (Except Montero,
Montero Sport & 3000GT)
Courtesy of Mitsubishi Motor Sales of America.

Fig. 4: Identifying Jacking & Hoisting Points (Montero & Montero
Sport)
Courtesy of Mitsubishi Motor Sales of America.
Fig. 5: Identifying Jacking & Hoisting Points (3000GT AWD Shown; FWD
Is Similar)
Courtesy of Mitsubishi Motor Sales of America.