head MITSUBISHI MONTERO 1998 Service Manual

[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1998, Model line: MONTERO, Model: MITSUBISHI MONTERO 1998
Pages: 1501, PDF Size: 25.81 MB

MITSUBISHI MONTERO 1998 Service Manual MONTERO 1998 MITSUBISHI MITSUBISHI https://www.carmanualsonline.info/img/19/57333/w960_57333-0.png MITSUBISHI MONTERO 1998 Service Manual

Search: (set clock, air bleeding, brake, load capacity, open gas tank, rims)

Page 6 of 1501

Fig. 6: Cylinder Head & Components
Courtesy of Mitsubishi Motor Sales of America.

Page 7 of 1501

MITSUBISHI MONTERO 1998 Service Manual Fig. 7: Cylinder Head Tightening Sequence
Courtesy of Mitsubishi Motor Sales of America.
Fig. 8: Oil Pan Tightening Sequence
Courtesy of Mitsubishi Motor Sales of America.

Fig. 7: Cylinder Head Tightening Sequence
Courtesy of Mitsubishi Motor Sales of America.
Fig. 8: Oil Pan Tightening Sequence
Courtesy of Mitsubishi Motor Sales of America.

Page 13 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Fig. 16: Connecting Rod Identification Location (Montero) Courtesy of Mitsubishi Motor Sales of America. ENGINE OILING OIL PUMP SPECIFICATIONS\ \$

Fig. 16: Connecting Rod Identification Location (Montero)
Courtesy of Mitsubishi Motor Sales of America.
ENGINE OILING
OIL PUMP SPECIFICATIONS\
\
\
\
\
\
\

Application Specification
Gear Side Clearance ..................... .0016-.0039" (.040-.10 mm)\
Gear-To-Front Cover Clearance
Standard .............................. .0039-.0071" (.10-.180 mm)\
Limit ........................................... .0138" (.350 mm)\
Tip to Tip Clearance ................... .0024-.0071" (.060-.180 mm)\
Minimum Warm Oil Pressure at Idle ............. 11.4 psi (.8 kg/cm
)\
\
\
\
\
\
\

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS\
\
\
\
\
\
\

Application Ft. Lbs. (N.m)\
Crankshaft Drive Plate ..................................... 55 (74)\
Crankshaft Main Bearing Cap Bolt
Diamante ................................................. 69 (93)\
Montero .................................................. 55 (74)\
Crankshaft Pulley Bolt ................................... 134 (182)\
Cylinder Head Bolt ( 1) .................................... 80 (108)
Distributor Lock Nut (Diamante) ............................ 17 (23\
)
Exhaust Manifold Nut ....................................... 21 (29)\
Generator & Drive Belt
Accessory Mount Bolt (Montero) ........................... 32 (44\
)

Page 15 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Water Pump Bolt (Diamante) 8 mm Bolt .............................................. 18 (24)\ 10 mm Bolt ............................................. 30 (41)\$

Water Pump Bolt (Diamante)
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (41)\
INCH Lbs. (N.m)
Crankshaft & Drive Plate
Bell Housing ............................................ 79.7 (9)\
Oil Seal Case .......................................... 97.3 (11)\
Rear Plate (Montero) ................................... 97.3 (11\
)
Exhaust Manifold
Heat Shield ........................................... 123.9 (14)\
Oil Level Gauge Guide Bolt ............................ 123.9 (14)\
Generator & Drive Belt
Cooling Fan Bolt (Montero) ............................. 97.3 (11\
)
Cooling Fan Nut (Montero) .............................. 97.3 (11\
)
Timing Indicator Bolt (Montero) ........................ 97.3 (11\
)
Intake Manifold & Fuel
ECT Gauge Sender ....................................... 97.4 (11)\
Fuel Pressure Regulator Bolt ............................ 79.6 (9)\
Fuel Pipe Banjo Bolt .................................... 79.6 (9)\
Injector & Fuel Rail Bolt ............................. 106.2 (12)\
Water Outlet Pipe ..................................... 123.9 (14)\
Intake Plenum & Throttle Body
Ignition Coil Bolt (Montero) ............................ 115 (13\
)
Manifold Differential Pressure (MDP) Sensor ............. 44 (4.9\
)
Throttle Body Bolt ...................................... 106 (12)\
Vacuum Hose Assembly (Diamante) ......................... 88 (9.8\
)
Oil Pan & Oil Pump
Baffle Plate (Montero) ................................. 97.3 (11\
)
Baffle Plate (Diamante) ................................ 97.3 (11\
)
6 mm Bolt ............................................... 53.1 (6)\
8 mm Bolt ............................................... 79.6 (9)\
Oil Pump Cover Bolt (Diamante) ......................... 88.5 (10\
)
Oil Pump Cover Bolt (Montero)
6 mm x 10 mm Bolt .................................... 97.3 (11)\
6 mm x 18 mm Bolt ..................................... 53.1 (6)\
Oil Pressure Gauge Sender .............................. 88.5 (10)\
Oil Pan (Upper) ......................................... 53.1 (6\
)
Oil Pan (Lower) ........................................ 97.3 (11\
)
Oil Pump Case ......................................... 123.9 (14)\
Oil Screen (Montero)
6 mm Bolt ............................................. 53.1 (9)\
Rocker Arms & Camshafts
Rocker Cover Bolt ....................................... 31 (3.5)\
Thrust Case Bolt ...................................... 115.1 (13)\
Timing Belt
Camshaft Position (CMP) Sensor (Montero) ................ 79.6 (\
9)
Crankshaft Position (CKP) Sensor ........................ 79.6 (9\
)
( 1) - Tighten cylinder head bolts in 2 or 3 steps with engine cold.
\
\
\
\
\
\
\

ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS\
\
\
\
\
\
\

Application Specification
Displacement .................................. 213.4 Cu. In. (3.5L)\
Bore ............................................... 3.6614" (93 mm)\

Page 16 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Stroke ........................................... 3.3779" (85.8 mm)\ Compression Ratio ............................................ 9.0:1 Fuel System ...........................................$

Stroke ........................................... 3.3779" (85.8 mm)\
Compression Ratio ............................................ 9.0:1
Fuel System .................................................... MFI
Horsepower @ RPM ........................................ 200 @ 5000
Torque Ft. Lbs. @ RPM ................................... 228 @ 3500
\
\
\
\
\
\
\

ROCKER ARMS & CAMSHAFT
ROCKER ARMS & CAMSHAFT\
\
\
\
\
\
\

Application In. (mm)\
Camshaft Lobe Height
Montero
Intake
Standard ..................................... 1.4846 (37.710)\
Limit ........................................ 1.4650 (37.210)\
Exhaust
Standard ..................................... 1.4622 (37.140)\
Limit ........................................ 1.4425 (36.640)\
Diamante
Intake
Standard ..................................... 1.4795 (37.580)\
Limit ........................................ 1.4598 (37.080)\
Exhaust
Standard ..................................... 1.4547 (36.950)\
Limit ........................................ 1.4350 (36.450)\
Camshaft Journal Diameter .......................... 1.7689 (44.930)\
\
\
\
\
\
\
\

CYLINDER HEAD & VALVES
CYLINDER HEAD & VALVES\
\
\
\
\
\
\

Application Specification
Head Warpage
Standard ........................................ .0012" (.030 mm)\
Limit ........................................... .0079" (.200 mm)\
Maximum Resurface ................................. .0079" (.200 mm)\
Overall Height ................................ 4.7244" (120.000 mm)\
Valve Margin
Intake
Standard ..................................... .0394" (1.000 mm)\
Limit ......................................... .0197" (.500 mm)\
Exhaust
Standard ..................................... .0472" (1.200 mm)\
Limit ......................................... .0276" (.700 mm)\
Valve Height (Montero)
Intake
Standard .................................. 4.4213" (112.300 mm)\
Limit ..................................... 4.4016" (111.800 mm)\
Exhaust
Standard .................................. 4.4924" (114.110 mm)\
Limit ..................................... 4.4728" (113.610 mm)\
Stem Diameter
Intake ......................................... .2362" (6.000 mm)\
Exhaust ........................................ .2362" (6.000 mm)\
Stem to Guide Clearance
Intake
Standard ........................... .0008-.0020" (.020-.050 mm)\
Limit ......................................... .0039" (.100 mm)\

Page 27 of 1501

MITSUBISHI MONTERO 1998 Service Manual CO Carbon Monoxide

CO2 Carbon Dioxide

CONV Convertible

CO Carbon Monoxide

CO2 Carbon Dioxide

CONV Convertible

CP Canister Purge

CPA Connector Position Assurance

CPS Crank Position Sensor

CTS Coolant Temperature Sensor

CV Check Valve or Constant Velocity

CVC Constant Vacuum Control

CW Clockwise

CYL or Cyl. Cylinder

Calif. California

Carb. Carburetor

Chrg. Charging

Circ. Circuit

Cntrl. Control

Comp. Compressor or Compartment

Conn. Connector

Cont. Continued

Conv. Convertible or Converter

Cu. In. Cubic Inch

Cyl. Cylinder

\
\
\
\
\
\
\
\f

"D" ABBREVIATION TABLE
"D" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

\
\b\
\
\
\
\
\

"D" Drive

DBC Dual Bed Catalyst

DC Direct Current or Discharge

DDD Dual Diaphragm Distributor

DERM Diagnostic Energy Reserve Module

DFI Digital Fuel Injection

DIC Driver Information Center

DIS Direct Ignition System

DIS Distributorless Ignition System

DIST Distribution

DISTR Distributor

DK BLU Dark Blue

DK GRN Dark Green

DME Digital Motor Electronics (Motronic System)

DOHC Double Overhead Cam

DOT Department of Transportation

DP Dashpot

DRB-II Diagnostic Readout Box

DVOM Digital Volt/Ohm Meter (see VOM)

Def. Defogger or Defroster

Def. Defrost

Defog. Defogger

Diag. Diagnostic

Dist. Distributor or Distribution

Dr. Door

\
\
\
\
\
\
\
\f

"E" ABBREVIATION TABLE
"E" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

Page 29 of 1501

$MITSUBISHI MONTERO 1998 Service Manual \ \b\ \ \ \ \ \ g grams$

\
\b\
\
\
\
\
\

g grams

GND or GRND Ground

GRN Green

GRY Gray

Ga. Gauge

Gals. gallons

Gov. Governor

\
\
\
\
\
\
\
\f

"H" ABBREVIATION TABLE
"H" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

\
\b\
\
\
\
\
\

H/D Heavy Duty

HAC High Altitude Compensation

HC Hydrocarbons

HEDF High Speed Electro Drive Fan relay or circuit

HEGO Heated Exhaust Gas Oxygen Sensor

HEGOG HEGO Ground circuit

HEI High Energy Ignition

HLDT Headlight

HO High Output

HP High Performance

HSC High Swirl Combustion

HSO High Specific Output

HTR Heater

HVAC Heating

Headlt. Headlight

Hg Mercury

Hgt. Height

Htr. Heater

Hz Hertz (Cycles Per Second)

\
\
\
\
\
\
\
\f

"I" ABBREVIATION TABLE
"I" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

\
\b\
\
\
\
\
\

I.D. Inside Diameter

IAC Idle Air Control

IACV Idle Air Control Valve

IC Integrated Circuit

ID Identification

IDM Ignition Diagnostic Monitor

IGN Ignition system or circuit

ILC Idle Load Compensator

In. Hg Inches of Mercury

INCH Lbs. Inch Pounds

INFL REST Inflatable Restraint

INJ Injector or Injection

IP Instrument Panel

IPC Instrument Panel Cluster

ISA Idle Speed Actuator

ISC Idle Speed Control

ISS Idle Stop Solenoid

ITS Idle Tracking Switch

IVSV Idle Vacuum Switching Valve

Page 31 of 1501

MITSUBISHI MONTERO 1998 Service Manual mm Millimeters

M/T Manual Transaxle or Transmission

MA PFI Mass Air Sequential Port Fuel Injecti

mm Millimeters

M/T Manual Transaxle or Transmission

MA PFI Mass Air Sequential Port Fuel Injection system

MA or MAF Mass Airflow

MAF Mass Air Flow sensor

MAFS Mass Airflow Sensor

MAP Manifold Absolute Pressure sensor

MAT Manifold Air Temperature

MCU Microprocessor Control Unit

MCV Mixture Control Valve

MEM-CAL Memory Calibration Chip

MFI Multiport Fuel Injection

MIL Malfunction Indicator Light

MLP Manual Lever Position

MPFI Multi Point Fuel Injection

MPH Miles Per Hour

MPI Multi-Point (Fuel) Injection

Man. Manual

Mech. Mechanical

Mem. Memory

Mtr. Motor

\
\
\
\
\
\
\
\f

"N" ABBREVIATION TABLE
"N" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

\
\b\
\
\
\
\
\

N.m Newton-Meter

NA Not Available

NDS Neutral Drive Switch

NGS Neutral Gear Switch

NOx Oxides of Nitrogen

NPS Neutral Pressure Switch

No. Number

Nos. Numbers

\
\
\
\
\
\
\
\f

"O" ABBREVIATION TABLE
"O" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

\
\b\
\
\
\
\
\

O Oxygen

O.D. Outside Diameter

O/S Oversize

O2 Oxygen

OC Oxidation Catalyst

OCC Output Circuit Check

OD Overdrive

ODO Odometer

OHC Overhead Camshaft

ORG Orange

OSC Output State Check

Opt. Option or Optional

oz. Ounce

ozs. Ounces

\
\
\
\
\
\
\
\f

Page 33 of 1501

MITSUBISHI MONTERO 1998 Service Manual RVB Rear Vacuum Break

RWAL Rear Wheel Anti-Lock Brake

RWD Rear Wheel Drive

RVB Rear Vacuum Break

RWAL Rear Wheel Anti-Lock Brake

RWD Rear Wheel Drive

Recirc. Recirculate or Recirculation

Reg. Regulator

Rly. Relay

\
\
\
\
\
\
\
\f

"S" ABBREVIATION TABLE
"S" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

\
\b\
\
\
\
\
\

SAW Spark Angle Word

SBC Single Bed Converter

SBEC Single Board Engine Controller

SC Super Charged

SCC Spark Control Computer

SCS Air Suction Control Solenoid

SDM Supplemental Restraint System Diagnostic Module

SDU SRS Diagnostic Unit

SEN Sensor

SES Service Engine Soon

SFI Sequential (Port) Fuel Injection

SIG RTN Signal Return circuit

SIL Shift Indicator Light

SIR Supplemental Inflatable Restraint

SMEC Single Module Engine Controller

SOHC Single Overhead Cam

SOL or Sol. Solenoid

SPFI Sequential Port Fuel Injection

SPK Spark Control

SPOUT Spark Output Signal

SRS Supplemental Restraint System (Air Bag)

SS 3/4-4/3 Shift Solenoid circuit

SSI Solid State Ignition

STAR Self-Test Automatic Readout

STI Self Test Input circuit

STO Self-Test Output

SUB-O2 Sub Oxygen Sensor

Sen. or Sens. Sensor

Sol. Solenoid

Sprchg. Supercharger

Strg. Steering

Susp. Suspension

Sw. Switch

Sys. System

\
\
\
\
\
\
\
\f

"T" ABBREVIATION TABLE
"T" ABBREVIATION TABLE\
\
\
\
\
\
\

ABBREVIATION DEFINITION

\
\b\
\
\
\
\
\

T.V. Throttle Valve

TAB Thermactor Air By-Pass

TAC Thermostatic Air Cleaner

TAD Thermactor Air Diverter

TAN Tan

TBI Throttle Body Injection

Page 44 of 1501

MITSUBISHI MONTERO 1998 Service Manual * A/C-HEATER SYSTEM UNIFORM INSPECTION GUIDELINES *
1998 Mitsubishi Montero
GENERAL INFORMATION
A/C-Heater System Motorist Assurance Program
Standards For Automotive Repai

* A/C-HEATER SYSTEM UNIFORM INSPECTION GUIDELINES *
1998 Mitsubishi Montero
GENERAL INFORMATION
A/C-Heater System Motorist Assurance Program
Standards For Automotive Repair
All Makes and Models
INTRODUCTION TO MOTORIST ASSURANCE PROGRAM (MAP)
CONTENTS
Motorist Assurance Program (MAP)
OVERVIEW
OVERVIEW OF SERVICE REQUIREMENTS & SUGGESTIONS
Heating, Ventilation and Air Conditioning
ACCUMULATORS
ACTUATORS (ELECTRICAL)
ACTUATORS (VACUUM)
AIR CONDITIONING FITTINGS
AIR CONDITIONING HOSES
AIR CONDITIONING METAL LINES, HOSES AND FITTING ASSEMBLIES
AIR CONTROL DOORS
AIR DAMS (EXTERNAL)
AIR DISTRIBUTION SYSTEM
BELTS
BLEND DOORS
BLOWER FANS (BLOWER WHEEL OR SQUIRREL CAGE)
BLOWER MOTORS
BLOWER RESISTORS
BLOWER SWITCHES
CABIN AIR FILTERS
CIRCUIT BREAKERS
COMPRESSOR CLUTCH ASSEMBLIES
COMPRESSORS
CONDENSER AIR SEALS
CONDENSER FAN MOTORS
CONDENSERS
CONNECTORS
CONTROL CABLES
CONTROL HEADS (FUNCTION SELECTORS)
CONTROL LINKAGES
CONTROL MODULES
COOLANT
COOLING FAN BLADES
COOLING FAN CLUTCHES
COOLING FAN MOTORS
EVAPORATOR DRAIN TUBES
EVAPORATOR PRESSURE REGULATORS (EPRS)
EVAPORATORS
EXPANSION VALVES
FUNCTION SELECTORS
FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS
FUSIBLE LINKS
GASKETS
HEATER CASES
HEATER CONTROL VALVES
HEATER CORES

Load next 10 pages

Page: 1-10 11-20 21-30 31-40 41-50 ... 100 next >

Search: (night vision, fuel cap, brake pads replacement, spark plugs, fuel pressure, run flat)