MITSUBISHI MONTERO 2003 Service Owner's Guide

CLEANING OF ADHESION SURFACE
CUT OFF THE RESIDUAL ADHESIVE
UNTIL THE THICKNESS IS LESS THAN
2 mm (0.08 inch). CLEAN THE ADHESION
SURFACE WITH 3M ADD PART
NO. 8880 OR EQUIVALENT, AND LET
DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
COMPLETELY CUT OFF ALL OF THE
RESIDUAL ADHESIVE. CLEAN THE
ADHESIVE SURFACE WITH 3M AAD
PART NO. 8880 OR EQUIVALENT, AND
LET DRY FOR 3 MINUTES OR MORE.CLEANING OF ADHESION SURFACE
CLEAN OFF ANY DIRT ADHERING TO
THE ADHESION SURFACE WITH 3M
AAD PART NO. 8880 OR EQUIVALENT,
AND LET DRY FOR 3 MINUTES OR
MORE.
ATTACHING OF WINDOW SPACER
ATTACH THE WINDOW SPACER TO SET
THE POSITIONS FOR THE GLASS TO BE
INSTALLED.
GLUING OF WINDOW DAM AND WINDOW SPACER
GLUE THE WINDOW DAM AND WINDOW SPACER TO THE GLASS, FOLLOWING THE
STANDARD POSITION ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
APPLICATION OF PRIMER
APPLY THE PRIMER TO THE ADHESION
SURFACE OF THE BODY, AND LET DRY
FOR 3 MINUTES OR MORE.APPLICATION OF PRIMER
APPLY SUFFICIENT PRIMER EVENLY TO THE ADHESION SURFACE SO THAT THERE
IS NO PATCHINESS.
AFTER APPLICATION, LET DRY FOR 3 TO 30 MINUTES.
APPLICATION OF ADHESIVE
WITHIN 30 MINUTES AFTER APPLYING THE PRIMER, APPLY THE ADHESIVE EVENLY
ALL THE WAY AROUND THE INSIDE EDGE OF THE GLASS.
INSTALLING THE GLASS
AFTER APPLYING THE ADHESIVE, LIGHTLY PRESS THE GLASS
EVENLY SO THAT IT ADHERES COMPLETELY.
CLEANING
AFTER REMOVING EXCESS ADHESIVE FROM THE BODY OR
GLASS WITH A SPATULA, ETC. CLEAN OFF WITH 3M AAD
PART NO. 8880 OR EQUIVALENT.
CHECKING FOR WATER LEAKS
CARRY OUT A SHOWER TEST TO CHECK THAT NO WATER WILL
LEAKS THROUGH.REPLACE THE GLASS
REUSING THE GLASS
WINDOW GLASS INSTALLATION
PROCEDURE
BODY SIDEWINDOW GLASS SIDE
AC204055

MB990480
MB990449

ACX00469
ACX02416
ACX0470
1
2
34
A
A
BBC
CSECTION A A SECTION B B SECTION C C
UNIT: mm(in)
ADHESIVE: 3M AAD PART NO. 8609 SUPER FAST URETHANE AND 3M AAD PART NO. 8608 SUPER FAST
URETHANE PRIMER OR EQUIVALENT7.7(0.30)9.8(0.38)
PRIMER PRIMER32.5(1.3)
PRIMER
2.0(0.08)8.0(0.31)
PRIMER
AB

CAUTION
CAUTION
CAUTION
ACX00474
AB
ACX00475AB
MB990480
ACX00476 AB

CAUTION
ACX00478
WINDSHIELDGLASS STOPPERGLASS END LINE
ALIGN THE GLASS
STOPPER END WITH
THE CERAMIC NOTCH
CERAMIC LINE
GLASS END LINE
41.5 (1.6)
11.5 (0.44) WINDSHIEILD SPACER CERAMIC LINE
AC
13.2 (0.5)
UNIT: mm (in)
X0013CA
ACX00479 AB WINDSHIELD MOULDING
MARKING
WINDSHIELD
NOTCH
CERAMIC LINE

CAUTION
ACX00480
10 mm
(0.4 in)
15 mm
(0.6 in)
AB
ACX00482
12
3 4 5
6
7
A
A
SECTION A A
CLIP
7
46
PRIMER BODY PANEL
ADHESIVE: 3M AAD PART NO. 8513 GROMMETED
WINDSHIELD SEALANT OR EQUIVALENT
AB

CAUTION
ACX00483
QUARTER WINDOW
GLASSUNIT: mm (in)
QUARTER WINDOW
GLASS 15 (0.6)
8.5 (0.33)
15 (0.6)
ADHESIVE: 3M AAD PART NO. 8513
GROMMETED WINDSHIELD SEALANT
OR EQUIVALENT
AC

X0024CAX0025CA X0026CAX1162CA
ACX00485
SECTION A A SECTION B B SECTION C C SECTION D D
UNIT: mm (in)
PRIMER
13 (0.5) PRIMER
PRIMER
18 (0.7)24.5
(0.95)
ADHESIVE: 3M AAD PART NO. 8609 AND NO. 8608 OR EQUIVALENTA
12
3
4
3
5
A
B
B
C CD
D
1
AC
12 (0.46)
12.5 (0.49)
12.5 (0.46) PRIMER

ACX00492 AA AA
ALIGN THE BACK DOOR
GLASS END WITH THE
WINDOW DAM ENDWINDOW DAM
ALIGN WITH EDGE
OF GLASS
BACK DOOR GLASS
AB SECTION A A WINDOW DAM INSTALLATION POSITION
ACX00494
DUAL LOCK FASTENER
RAISED SECTION
OF BODY FLANGE
GLASS STOPPER
INSTALLATION HOLES
AB