MITSUBISHI PAJERO SPORT 1998 Workshop Manual

03, ï7KURWWOH %RG\46$0<8
?9(+,&/(6 :,7+ $8720&58,6( &21752/6<67(0!
6171P
4
5
6
7
89 :
;
6171P
51<1P
<
43
44
5HPRYDO VWHSV
ò
$*417KURWWOH SRVLWLRQ VHQVRU
51/HYHU DVVHPEO\
61,GOH DLU FRQWURO PRWRU
7120ULQJ
81,GOH VSHHG FRQWURO VHUYR
+6WHSSHU PRWRU,
9120ULQJ
:17KURWWOH ERG\
;1)L[HG 6$6
<1&DS
4316SHHG DGMXVWLQJ VFUHZ
44 120ULQJ127(
417KH IL[HG 6$6 LV FRUUHFWO\ DGMXVWHG DW WKH IDFWRU\ DQG
VKRXOG QRW EH UHPRYHG1
51,I WKH IL[HG 6$6 VKRXOG KDSSHQ WR KDYH EHHQ
UHPRYHG/FDUU\ RXW IL[HG 6$6 DGMXVWPHQW1
61,I WKH VSHHG DGMXVWLQJ VFUHZ VKRXOG KDSSHQ WR KDYH
EHHQ UHPRYHG/FDUU\ RXW VSHHG DGMXVWLQJ VFUHZ
DGMXVWPHQW1

03, ï7KURWWOH %RG\46$0<9
&/($1,1* 7+5277/( %2'< 3$576
41&OHDQ DOO WKURWWOH ERG\ SDUWV1
'R QRW XVH VROYHQW WR FOHDQ WKH IROORZLQJ SDUWV=
-7KURWWOH SRVLWLRQ VHQVRU
-$FFHOHUDWRU SHGDO SRVLWLRQ VHQVRU
-,GOH VSHHG FRQWURO ERG\ DVVHPEO\
,I WKHVH SDUWV DUH LPPHUVHG LQ VROYHQW/WKHLU LQVXODWLRQ
ZLOO GHWHULRUDWH1
:LSH WKHP ZLWK FORWK RQO\1
51&KHFN LI WKH YDFXXP SRUW RU SDVVDJH LV FORJJHG18VH
FRPSUHVVHG DLU WR FOHDQ WKH YDFXXP SDVVDJH1
5($66(0%/< 6(59,&( 32,17
ò
$*
7+5277/( 326,7,21 6(1625+736,
,167$//$7,21
41,QVWDOO WKH 736 VR WKDW LW IDFHV DV VKRZQ LQ WKH LOOXVWUDWLRQ/
DQG WKHQ WLJKWHQ LW ZLWK WKH VFUHZ1
51&RQQHFW D PXOWLPHWHU EHWZHHQ WHUPLQDO+7, +736 SRZHU
VXSSO\,DQG WHUPLQDO+6, +736 RXWSXW,RI WKH 736
FRQQHFWRU/DQG FKHFN WKDW WKH UHVLVWDQFH LQFUHDVHV
JUDGXDOO\ DV WKH WKURWWOH YDOYH LV RSHQHG VORZO\ WR WKH
IXOO\0RSHQ SRVLWLRQ1
61&KHFN WKH FRQWLQXLW\ EHWZHHQ WHUPLQDO+5, +LGOH SRVLWLRQ
VZLWFK,DQG WHUPLQDO+4, +HDUWK,RI WKH 736 FRQQHFWRU
ZKHQ WKH WKURWWOH YDOYH LV IXOO\ FORVHG DQG IXOO\ RSHQ1
1RUPDO FRQGLWLRQ=
7KURWWOH YDOYH FRQGLWLRQ&RQWLQXLW\
)XOO\ FORVHG&RQWLQXLW\
)XOO\ RSHQ1R FRQWLQXLW\
,I WKHUH LV QR FRQWLQXLW\ ZKHQ WKH WKURWWOH YDOYH LV IXOO\
FORVHG/WXUQ WKH 736 ERG\ DQWL0FORFNZLVH DQG WKHQ FKHFN
DJDLQ1
71,I WKHUH LV DQ DEQRUPDOLW\/UHSODFH WKH 7361
7KURWWOH SRVLWLRQ VHQVRU
736 RXWSXW736 SRZHU
VXSSO\ (DUWK,GOH SRVLWLRQ VZLWFK

46%04
',(6(/ )8(/
&217(1764663<333394
*(1(5$/ ,1)250$7,215 111111111111111111
6(59,&( 63(&,),&$7,2165 11111111111111111
63(&,$/ 722/5 1111111111111111111111111111
2109(+,&/( 6(59,&(5 111111111111111111111
)XHO ,QMHFWLRQ 7LPLQJ &KHFN DQG $GMXVWPHQW5 111
(QJLQH ,GOH 6SHHG &KHFN DQG $GMXVWPHQW5 111111
(YDFXDWLRQ RI :DWHU IURP )XHO )LOWHU5 1111111111(YDFXDWLRQ RI $LU IURP )XHO /LQH6 11111111111111
)XHO )LOWHU &DUWULGJH 5HSODFHPHQW6 1111111111111
)XHO ,QMHFWLRQ 3XPS &KHFN6 1111111111111111111
%RRVW &RPSHQVDWRU &KHFN7 11111111111111111111
,QMHFWLRQ 1R]]OH &KHFN DQG $GMXVWPHQW7 11111111,1-(&7,21 12==/(9 11111111111111111111111
,1-(&7,21 380343 111111111111111111111111

',(6(/ )8(/ ï
*HQHUDO ,QIRUPDWLRQ26HUYLFH 6SHFLILFDWLRQV2
6SHFLDO 7RRO22Q0YHKLFOH 6HUYLFH46%05
*(1(5$/ ,1)250$7,2146633343358
7KH IXHO LV GUDZQ RXW RI WKH IXHO WDQN E\ PHDQV
RI WKH IHHG SXPS ZKLFK LV EXLOW LQWR WKH IXHO LQMHFWLRQ
SXPS1,W WKHQ SDVVHV WKURXJK WKH IXHO ILOWHU DQG
LV IHG WR WKH LQMHFWLRQ SXPS1
7KH IXHO LV SUHVVXUL]HG E\ WKH IHHG SXPS/DQG WKLV
IXHO SUHVVXUH LV FRQWUROOHG E\ WKH UHJXODWLQJ YDOYH
ZKLFK LV EXLOW LQWR WKH SXPS17KHQ/WKH IXHO LV
FRPSUHVVHG E\ WKH SOXQJHU DQG LQMHFWHG IURP WKH
QR]]OHV DW KLJK SUHVVXUH LQ DFFRUGDQFH ZLWK WKH
LQMHFWLRQ VHTXHQFH1(QJLQH VSHHG+IXHO LQMHFWLRQ DPRXQW,FRQWURO LV
FDUULHG RXW E\ PHDQV RI D FHQWULIXJDO0W\SH JRYHUQRU
XVLQJ D IO\ZHLJKW1
)XHO LQMHFWLRQ WLPLQJ FRQWURO LV FDUULHG RXW E\ D
K\GUDXOLF WLPHU17KH K\GUDXOLF WLPHU RSHUDWHV E\
WKH IXHO SUHVVXUH LQVLGH WKH SXPS FKDPEHU17KLV
SUHVVXUH LV FRQWUROOHG E\ WKH UHJXODWLQJ YDOYH1
6(59,&( 63(&,),&$7,216466333633:9
,WHPV6WDQGDUG YDOXH
,QMHFWLRQ WLPLQJ FRQWURO VROHQRLG FRLO UHVLVWDQFH:;ï43
)XHO LQMHFWLRQ LQLWLDO SUHVVXUH N3D47/:43ï48/9<3
63(&,$/ 722/46633393353
7RRO1XPEHU1DPH8VH
0'<<;6;;,QMHFWLRQ SXPS VSURFNHW
SXOOHU)XHO LQMHFWLRQ SXPS VSURFNHW
UHPRYDO
2109(+,&/( 6(59,&(466333<3345
)8(/ ,1-(&7,21 7,0,1* &+(&. $1'
$'-8670(17
5HIHU WR *528344%ï2Q0YHKLFOH 6HUYLFH1
(1*,1( ,'/( 63((' &+(&. $1'
$'-8670(17
46633433345
5HIHU WR *528344%ï2Q0YHKLFOH 6HUYLFH1
(9$&8$7,21 2) :$7(5 )520 )8(/ ),/7(5
46633453396
:DWHU LV LQ WKH ILOWHU ZKHQ IXHO ILOWHU ZDUQLQJ ODPS OLJKWV1
(YDFXDWH ZDWHU E\ WKH IROORZLQJ SURFHGXUHV1
415HPRYH WKH LQWHUFRROHU DVVHPEO\1+5HIHU WR *5283481,
51/RRVHQ GUDLQ SOXJ1
61'UDLQ ZDWHU ZLWK KDQG SXPS1)LQJHU0WLJKWHQ GUDLQ SOXJ1
'UDLQ SOXJ
+DQG SXPS

',(6(/ )8(/ ï2Q0YHKLFOH 6HUYLFH46%06
(9$&8$7,21 2) $,5 )520 )8(/ /,1(46633463399
%OHHG WKH DLU IURP WKH IXHO OLQH DIWHU UHILOOLQJ WKH IXHO1
-:KHQ IXHO LV GUDLQHG IRU VHUYLFH1
-:KHQ IXHO ILOWHU LV UHSODFHG1
-:KHQ PDLQ IXHO OLQH LV UHPRYHG1
415HPRYH WKH LQWHUFRROHU DVVHPEO\1+5HIHU WR *5283481,
51/RRVHQ IXHO ILOWHU DLU SOXJ1
613ODFH UDJV DURXQG DLU SOXJ KROH12SHUDWH KDQG SXPS
UHSHDWHGO\ XQWLO QR EXEEOHV FRPH IURP SOXJ KROH17LJKWHQ
DLU SOXJ1
715HSHDW XQWLO KDQG SXPS RSHUDWLRQ EHFRPHV VWLII1
)8(/ ),/7(5 &$575,'*( 5(3/$&(0(17
46633653376
5HIHU WR *528346&1
)8(/ ,1-(&7,21 3803 &+(&.46633473385
)8(/ &87 9$/9( &21752//(5 23(5$7,21 &+(&.
:KHQ D VRXQG VFRSH LV KHOG DJDLQVW WKH IXHO FXW YDOYH FRQWUROOHU
DQG WKH LJQLWLRQ VZLWFK LV WXUQHG WR ´21µ/FKHFN WKDW WKH VRXQG
RI WKH YDOYH RSHUDWLQJ FDQ EH KHDUG1
,I QR RSHUDWLQJ VRXQG FDQ EH KHDUG/FKHFN WKH LPPRELOL]HU
V\VWHP ZKLOH UHIHUULQJ WR *5283871
,1-(&7,21 7,0,1* &21752/ 62/(12,' &2,/
5(6,67$1&( &+(&.
0HDVXUH WKH UHVLVWDQFH EHWZHHQ WKH LQMHFWLRQ SXPS FRQQHFWRU
WHUPLQDO 1R17 +LQMHFWLRQ WLPLQJ FRQWURO VROHQRLG WHUPLQDO,DQG
WKH LQMHFWLRQ SXPS ERG\1
6WDQGDUG YDOXH=;ï43:
+DW53E
&,
,1-(&7,21 7,0,1* &21752/ 62/(12,' 23(5$7,21
&+(&.
&KHFN WKDW RSHUDWLRQ VRXQG RI WKH LQMHFWLRQ WLPLQJ FRQWURO
VROHQRLG FDQ EH KHDUG ZKHQ FRQQHFWLQJ WKH LQMHFWLRQ SXPS
FRQQHFWRU WHUPLQDO 1R17 +LQMHFWLRQ WLPLQJ FRQWURO VROHQRLG
WHUPLQDO,DQG WKH EDWWHU\ SRVLWLYH WHUPLQDO1
+DQG SXPS
$LU SOXJ
)XHO FXW YDOYH
FRQWUROOHU
6ROHQRLG
WLPHU

',(6(/ )8(/ ï2Q0YHKLFOH 6HUYLFH46%07
%2267 &203(16$725 &+(&.46633483357
41&RQQHFW D KDQG SXPS+SUHVVXUL]DWLRQ W\SH,WR WKH QLSSOH
RI WKH ERRVW FRPSHQVDWRU1
51$SSO\63N3D RI SUHVVXUH DQG FKHFN WR EH VXUH WKDW WKH
SUHVVXUH LV PDLQWDLQHG1
,1-(&7,21 12==/( &+(&. $1'
$'-8670(17
46633493398
&DXWLRQ
1HYHU WRXFK WKH LQMHFWLRQ VSUD\ WKDW LV LQMHFWHG IURP WKH
QR]]OH1
)8(/ ,1-(&7,21 ,1,7,$/ 35(6685( &+(&.
41,QVWDOO WKH LQMHFWLRQ QR]]OH WR D QR]]OH WHVWHU1
510RYH WKH OHYHU RI WKH QR]]OH WHVWHU5ï6WLPHV WR LQMHFW
IXHO DQG WR EOHHG WKH DLU1
61*HQWO\ SUHVV GRZQ WKH OHYHU RI WKH QR]]OH WHVWHU/DQG
WDNH D UHDGLQJ RI WKH LQGLFDWLRQ YDOXH RQ WKH SUHVVXUH
JDXJH DW WKH SRLQW ZKHUH WKH QHHGOH VORZO\ ULVHV DQG
WKHQ VXGGHQO\ GURSV1
6WDQGDUG YDOXH+)XHO LQMHFWLRQ LQLWLDO SUHVVXUH,=
47/:43ï48/9<3N3D
71,I WKH IXHO LQMHFWLRQ LQLWLDO SUHVVXUH LV RXWVLGH WKH VWDQGDUG
YDOXH/GLVDVVHPEO\ WKH QR]]OH KROGHU WR FOHDQ LW/DQG
WKHQ FKDQJH WKH WKLFNQHVV RI WKH VKLP WR DGMXVW WKH IXHO
LQMHFWLRQ LQLWLDO SUHVVXUH1
127(
+4,)RU GLVDVVHPEO\/UHDVVHPEO\ DQG DGMXVWPHQW RI WKH
QR]]OH KROGHU/UHIHU WR 3146%0;1
+5,7KHUH DUH43VKLPV IRU DGMXVWPHQW/ZLWK WKLFNQHVVHV
LQ WKH UDQJH RI3143ï31;3PP1
+6,:KHQ WKH VKLP WKLFNQHVV LV LQFUHDVHG E\314PP/
WKH IXHO LQMHFWLRQ LQLWLDO SUHVVXUH LQFUHDVHV E\5/683
N3D1
,1-(&7,21 635$< &21',7,21 &+(&.
410RYH WKH OHYHU RI WKH QR]]OH WHVWHU UDSLGO\+7ï9WLPHV
SHU VHFRQG,WR HMHFW WKH IXHO FRQWLQXRXVO\1&KHFN WR EH
VXUH WKDW WKH LQMHFWLRQ VSUD\ FRPHV RXW HYHQO\ LQ D FRQH
VKDSH+LQMHFWLRQ VSUD\ DQJOH LV43E&,17KH LQMHFWLRQ VSUD\
SDWWHUQV VKRZQ LQ WKH LOOXVWUDWLRQ DW OHIW DUH ZURQJ1
$1,QMHFWLRQ DQJOH LV WRRO ODUJH
%1%LDV
&1,QWHUPLWWHQW IXHO LQMHFWLRQ
$% &

',(6(/ )8(/ ï2Q0YHKLFOH 6HUYLFH46%08
51&KHFN WR EH VXUH WKDW QR IXHO GULSV DIWHU LQMHFWLRQ LV
FRPSOHWHG1
61,I WKHUH DUH DQ\ GULSV/GLVDVVHPEOH WKH QR]]OH/FOHDQ LW
DQG UHLQVSHFW/RU UHSODFH WKH QR]]OH1
12==/( )8(/07,*+7 &+(&.
41*HQWO\ UDLVH WKH OHYHU RI WKH QR]]OH WHVWHU XQWLO WKH SUHVVXUH
LQVLGH WKH QR]]OH+YDOXH GLVSOD\HG RQ SUHVVXUH JDXJH,
EHFRPHV45/:83ï46/:63N3D/DQG DIWHU KROGLQJ WKLV
SUHVVXUH IRU DSSUR[LPDWHO\43VHFRQGV/FKHFN WR EH VXUH
WKDW WKHUH DUH QR IXHO OHDNV IURP WKH QR]]OH1
51,I WKHUH DUH DQ\ OHDNV/GLVDVVHPEOH WKH LQMHFWLRQ QR]]OH/
FOHDQ LW DQG UH0LQVSHFW/RU UHSODFH WKH QR]]OH1

',(6(/ )8(/ ï,QMHFWLRQ 1R]]OH46%09
,1-(&7,21 12==/(466335:3367
5(029$/ $1' ,167$//$7,21
3UH0UHPRYDO DQG
-,QWHUFRROHU 5HPRYDO+5HIHU WR *5283481,3RVW0LQVWDOODWLRQ 2SHUDWLRQ
-,QWHUFRROHU LQVWDOODWLRQ+5HIHU WR *5283481,
-$FFHOHUDWRU &DEOH $GMXVWPHQW+5HIHU WR *5283
4:ï2Q0YHKLFOH 6HUYLFH1,
5:1P
71<1P
451P
71<1P
5<1P
7<ï8<1P
4
5
7 8
9
:
<
4365
5
5
;
5HPRYDO VWHSV
41$FFHOHUDWRU FDEOH FRQQHFWLRQ
51,QMHFWLRQ SLSH FODPS
*
$ò
61,QMHFWLRQ SLSH
71)XHO UHWXUQ KRVH
*
%ò
811XW*
%ò
91)XHO UHWXUQ SLSH
:1)XHO UHWXUQ SLSH JDVNHW
*
&ò
;1,QMHFWLRQ QR]]OH DVVHPEO\
ò
$*
<1+ROGHU JDVNHW
ò
$*
4311R]]OH JDVNHW
5(029$/ 6(59,&( 32,176
*
$ò
,1-(&7,21 3,3( ',6&211(&7,21
:KHQ ORRVHQLQJ QXWV DW ERWK HQGV RI LQMHFWLRQ SLSH/KROG
WKH GHOLYHU\ KROGHU+IRU SXPS VLGH,DQG WKH LQMHFWLRQ QR]]OH
DVVHPEO\+IRU QR]]OH VLGH,ZLWK ZUHQFK DQG ORRVHQ QXW1'HOLYHU\ KROGHU
1XW

',(6(/ )8(/ ï,QMHFWLRQ 1R]]OH46%0:
*
%ò
1872)8(/ 5(7851 3,3( 5(029$/
41:KLOH XVLQJ D VSDQQHU RU VLPLODU WRRO WR KROG WKH KH[DJRQDO
QXW RI WKH IXHO UHWXUQ SLSH/UHPRYH WKH QXW1
&DXWLRQ
,I DQ DWWHPSW LV PDGH WR ORRVHQ WKH QXW ZLWKRXW ILUVW
KROGLQJ WKH IXHO UHWXUQ SLSH/WKH SLSH PD\ EH EURNHQ
RU RWKHUZLVH GDPDJHG1
51'LVFRQQHFW WKH IXHO UHWXUQ SLSH1
*
&ò
,1-(&7,21 12==/( $66(0%/< 5(029$/
8VLQJ D GHHS VRFNHW ZUHQFK/UHPRYH WKH LQMHFWLRQ QR]]OH
DVVHPEO\1
&DXWLRQ
410DNH D PDUN RQ WKH UHPRYHG LQMHFWLRQ QR]]OH
DVVHPEO\+WKH F\OLQGHU 1R1,1
518VH D FDS WR SUHYHQW IRUHLJQ PDWHULDO/HWF1IURP
HQWHULQJ WKH LQMHFWLRQ QR]]OH KROH1
,167$//$7,21 6(59,&( 32,17
ò
$*12==/( *$6.(72+2/'(5 *$6.(7
,167$//$7,21
&OHDQ WKH F\OLQGHU KHDG·V LQMHFWLRQ QR]]OH KROH/DQG LQVHUW
D QHZ JDVNHW1
1XW)XHO UHWXUQ SLSH
'HHS VRFNHW
ZUHQFK
+ROGHU JDVNHW
1R]]OH JDVNHW

',(6(/ )8(/ ï,QMHFWLRQ 1R]]OH46%0;
',6$66(0%/< $1' 5($66(0%/<46633683344
6<1P
456
7 8 9:
'LVDVVHPEO\ VWHSV
*
$òò
$*415HWDLQLQJ QXW
511R]]OH WLS
61'LVWDQFH SLHFH
715HWDLQLQJ SLQ
813UHVVXUH ULQJ
916KLP
:11R]]OH KROGHU ERG\
',6$66(0%/< 6(59,&( 32,17
*
$ò
5(7$,1,1* 187 5(029$/
41/LJKWO\ FODPS WKH UHWDLQLQJ QXW LQ D YLVH ZLWK VRIW MDZV1
51+ROG WKH UHWDLQLQJ QXW ZLWK D ER[ ZUHQFK/DQG ORRVHQ
WKH QR]]OH KROGHU ERG\ XVLQJ D GHHS VRFNHW1
5($66(0%/< 6(59,&( 32,17
ò
$*
5(7$,1,1* 187 ,167$//$7,21
41)LQJHU0WLJKWHQ WKH QR]]OH KROGHU ERG\1
51/LJKWO\ FODPS WKH UHWDLQLQJ QXW LQ D YLVH ZLWK VRIW MDZV1
61:KLOH KROGLQJ WKH UHWDLQLQJ QXW ZLWK D ER[ ZUHQFK/WLJKWHQ
WKH QR]]OH KROGHU ERG\ WR WKH VSHFLILHG WRUTXH ZLWK D
GHHS VRFNHW1
'HHS VRFNHW
'HHS VRFNHW