MITSUBISHI PAJERO SPORT 1998 Workshop Manual

$%6?7:'! ï0DVWHU &\OLQGHU DQG %UDNH %RRVWHU68%05:
,167$//$7,21 6(59,&( 32,176
5HIHU WR *528368$ ï 0DVWHU &\OLQGHU DQG %UDNH %RRVWHU1
0$67(5 & ',6$66(0%/< $1' 5($66(0%/<
&DXWLRQ
'R QRW GLVDVVHPEOH WKH SULPDU\ SLVWRQ DQG VHFRQGDU\ SLVWRQDVVHPEO\1
0DVWHU F\OLQGHU NLW
%UDNH IOXLG='276RU '277
44
47
4645
4746
48 4
7 5
6
9
;
< 8
:
43
45
48
464744
5181P
'LVDVVHPEO\ VWHSV
415HVHUYRLU FDS DVVHPEO\
515HVHUYRLU FDS
61'LDSKUDJP
71)LOWHU
81%UDNH IOXLG OHYHO VHQVRU
91)ORDW
:15HVHUYRLU VWRSSHU EROW
;15HVHUYRLU WDQN<15HVHUYRLU VHDO
*
$ò
4313LVWRQ VWRSSHU EROW
44 1*DVNHW
*
$ò
4513LVWRQ VWRSSHU ULQJ
4613ULPDU\ SLVWRQ DVVHPEO\
4716HFRQGDU\ SLVWRQ DVVHPEO\
4810DVWHU F\OLQGHU ERG\
',6$66(0%/< 6(59,&( 32,17
*
$ò
3,6721 67233(5 %2/723,6721 67233(5 5,1*
',6$66(0%/<
5HPRYH WKH SLVWRQ VWRSSHU EROW DQG SLVWRQ VWRSSHU ULQJ ZKLOH
GHSUHVVLQJ WKH SLVWRQ1
3LVWRQ VWRSSHU ULQJ
3LVWRQ
VWRSSHU
EROW

$%6?7:'! ï0DVWHU &\OLQGHU DQG %UDNH %RRVWHU2+\GUDXOLF 8QLW68%05;
,163(&7,216853379335:
-&KHFN WKH LQQHU VXUIDFH RI PDVWHU F\OLQGHU ERG\ IRU UXVW
RU SLWWLQJ1
-&KHFN WKH SULPDU\ DQG VHFRQGDU\ SLVWRQV IRU UXVW/VFRULQJ/
ZHDU/GDPDJH RU ZHDU1
-&KHFN WKH GLDSKUDJP IRU FUDFNV DQG ZHDU1
+<'5$8/,& 81,768533;936<4
5(029$/ $1' ,167$//$7,21
3UH0UHPRYDO 2SHUDWLRQ
-%UDNH )OXLG 'UDLQLQJ3RVW0LQVWDOODWLRQ 2SHUDWLRQ
-%UDNH )OXLG )LOOLQJ
-%DNH /LQH %OHHGLQJ+5HIHU WR *528368$ï
2Q0YHKLFOH 6HUYLFH1,
4
?9*:/ 7'8ï51+1GULYH YHKLFOHV!7
481P
65
6
?7'8ï/1+1GULYH YHKLFOHV!
5HPRYDO VWHSV
ò
$*
41%UDNH WXEH
*
$ò
51+DUQHVV FRQQHFWRU
61%UDFNHW DVVHPEO\
*
%ò
71+\GUDXOLF XQLW DVVHPEO\

$%6?7:'! ï+\GUDXOLF 8QLW68%05<
5(029$/ 6(59,&( 32,176
*
$ò
+$51(66 &211(&725 5(029$/
7XUQ WKH ORFN OHYHU LQ WKH GLUHFWLRQ VKRZQ LQ WKH LOOXVWUDWLRQ/
DQG UHPRYH WKH KDUQHVV1
*
%ò
+<'5$8/,& 81,7 5(029$/
&DXWLRQ
417KH K\GUDXOLF XQLW DVVHPEO\ LV KHDY\18VH FDUH ZKHQ
UHPRYLQJ LW1
517KH K\GUDXOLF XQLW DVVHPEO\ FDQQRW EH GLVDVVHPEOHG1
1HYHU ORRVHQ LWV QXWV RU EROWV1
61'R QRW GURS RU VKRFN WKH K\GUDXOLF XQLW DVVHPEO\1
71'R QRW WXUQ WKH K\GUDXOLF XQLW DVVHPEO\ XSVLGH GRZQ
RU OD\ LW RQ LWV VLGH1
,167$//$7,21 6(59,&( 32,17
ò
$*
%5$.( 78%( ,167$//$7,21
&RQQHFW WKH WXEHV WR WKH K\GUDXOLF XQLW DVVHPEO\ DV VKRZQ
LQ WKH LOOXVWUDWLRQ1
410DVWHU F\OLQGHU DQG ORDG VHQVLQJ SURSRUWLRQLQJ YDOYH
?)URQW V\VWHP!
510DVWHU F\OLQGHU?5HDU V\VWHP!
61/RDG VHQVLQJ SURSRUWLRQLQJ YDOYH?5HDU V\VWHP!
71)URQW EUDNH?51+1!
81)URQW EUDNH?/1+1!
/RFN OHYHU
6
7
8
5
4

$%6?7:'! ï:KHHO 6SHHG 6HQVRU68%063
:+((/ 63((' 6(162568533;63878
5(029$/ $1' ,167$//$7,21
3RVW0LQVWDOODWLRQ 2SHUDWLRQ
-:KHHO 6SHHG 6HQVRU 2XWSXW 9ROWDJH 0HDVXUHPHQW
+5HIHU WR 3168%0551,
?)URQW!
?5HDU!
4
5
67
8
*
$ò
41)URQW VSHHG VHQVRU
51)URQW $%6 URWRU+5HIHU WR *URXS59
ï )URQW +XE $VVHPEO\1,
815HDU $%6 URWRU+5HIHU WR *URXS5:
ï $[OH 6KDIW1,5HDU VSHHG VHQVRU UHPRYDO VWHSV
*
$ò
615HDU VSHHG VHQVRU
7120ULQJ
5(029$/ 6(59,&( 32,17
*
$ò
)5217 63((' 6(162525($5 63((' 6(1625
5(029$/
&DXWLRQ
%H FDUHIXO ZKHQ KDQGOLQJ WKH SROH SLHFH DW WKH WLS RI
WKH VSHHG VHQVRU DQG WKH WRRWKHG HGJH RI WKH URWRU VR
DV QRW WR GDPDJH WKHP E\ FRQWDFWLQJ RWKHU SDUWV1)URQW5HDU

$%6?7:'! ï:KHHO 6SHHG 6HQVRU68%064
,163(&7,2168533;735;<
63((' 6(1625 &+(&.
41&KHFN ZKHWKHU DQ\ PHWDOOLF IRUHLJQ PDWHULDO KDVDGKHUHG
WR WKH SROH SLHFH DW WKH VSHHG VHQVRU WLS15HPRYH DQ\
IRUHLJQ PDWHULDO1
$OVR FKHFN ZKHWKHU WKH SROH SLHFH LV GDPDJHG15HSODFH
LW ZLWK D QHZ RQH LI LW LV GDPDJHG1
127(
7KH SROH SLHFH FDQ EHFRPH PDJQHWL]HG GXH WR WKH PDJQHW
LQVLGH WKH VSHHG VHQVRU/FDXVLQJ IRUHLJQ PDWHULDO WR HDVLO\
DGKHUH WR LW17KH SROH SLHFH PD\ QRW EH DEOH WR FRUUHFWO\
VHQVH WKH ZKHHO URWDWLRQ VSHHG LI IRUHLJQ PDWWHU LV RQ
LW RU LI LW LV GDPDJHG1
510HDVXUH WKH UHVLVWDQFH EHWZHHQ WKH VSHHG VHQVRU
WHUPLQDOV1
6WDQGDUG YDOXH=416ï418N:
,I WKH LQWHUQDO UHVLVWDQFH RI WKH VSHHG VHQVRU LV QRW ZLWKLQ
WKH VWDQGDUG YDOXH/UHSODFH LW ZLWK D QHZ VSHHG VHQVRU1
615HPRYH DOO FRQQHFWLRQV IURP WKH VSHHG VHQVRU/DQG WKHQ
PHDVXUH WKH UHVLVWDQFH EHWZHHQ WHUPLQDOV+4,DQG+5,
DQG WKH ERG\ RI WKH VSHHG VHQVRU1
6WDQGDUG YDOXH= 433N:
RU PRUH
,I WKH VSHHG VHQVRU LQVXODWLRQ UHVLVWDQFH LV QRW ZLWKLQ
WKH VWDQGDUG YDOXH UDQJH/UHSODFH ZLWK D QHZ VSHHG
VHQVRU1
71&KHFN WKH VSHHG VHQVRU FDEOH IRU EUHDNDJH/GDPDJH
RU GLVFRQQHFWLRQ15HSODFH ZLWK D QHZ RQH LI D SUREOHP
LV IRXQG1
127(
:KHQ FKHFNLQJ IRU FDEOH GDPDJH/UHPRYH WKH FDEOH FODPS
SDUW IURP WKH ERG\ DQG WKHQ JHQWO\ EHQG DQG SXOO WKH
FDEOH QHDU WKH FODPS1
7227+(' $%6 52725 &+(&.
,QVSHFW WR VHH LI WKH $%6 URWRU LV GHIRUPHG RU EURNHQ/DQG
LI IDXOW\ UHSODFH LW ZLWK D QHZ RQH1)URQW5HDU
0DJQHWLF SDUWV

$%6?7:'! ï*06HQVRU68%065
*06(162568534343493
5(029$/ $1' ,167$//$7,21
&DXWLRQ
'R QRW GURS RU DSSO\ D VKRFN RQ WKH *0VHQVRU1
3UH0UHPRYDO DQG 3RVW0LQVWDOODWLRQ 2SHUDWLRQ
-)URQW DQG 5HDU &RQVROH $VVHPEO\ 5HPRYDO DQG
,QVWDOODWLRQ+5HIHU WR *528385$ ï )ORRU &RQVROH1,
*0VHQVRU
,163(&7,216853435347<
*06(1625 &+(&.
41'LVFRQQHFW WKH *0VHQVRU FRQQHFWRU DQG FRQQHFW VSHFLDO
WRRO/EHWZHHQ WHUPLQDOV RI WKH GLVFRQQHFWHG FRQQHFWRU1
51:LWK WKH LJQLWLRQ VZLWFK WXUQHG 21/UHDG WKH YROWDJH
EHWZHHQ WHUPLQDOV 1R15DQG61
6WDQGDUG YDOXH=517ï5199
61:LWK VSHFLDO WRRO FRQQHFWHG/URWDWH WKH VHQVRU VR WKDW
WKH DUURZ IDFHV VWUDLJKW GRZQ15HDG RXWSXW YROWDJH
EHWZHHQ WHUPLQDOV 1R15DQG61
6WDQGDUG YDOXH=617ï6199
71,I WKH YROWDJH GHYLDWHV IURP WKH VWDQGDUG YDOXH/PDNH
VXUH WKDW QRWKLQJ LV ZURQJ ZLWK WKH SRZHU VXSSO\ ZLUH
DQG JURXQG ZLUH DQG WKHQ UHSODFH WKH *0VHQVRU1
0%<<467;

6904
3$5.,1* %5$.(6
&217(1766943<333595
*(1(5$/ ,1)250$7,215 111111111111111111
6(59,&( 63(&,),&$7,2165 11111111111111111
/8%5,&$1765 111111111111111111111111111111
6($/$175 1111111111111111111111111111111111
2109(+,&/( 6(59,&(6 1111111111111111111113DUNLQJ %UDNH /HYHU 6WURNH &KHFN6 11111111111
3DUNLQJ %UDNH 6ZLWFK &KHFN7 111111111111111111
3$5.,1* %5$.( /(9(58 111111111111111111
3$5.,1* %5$.( &$%/(9 111111111111111111
3$5.,1* %5$.( '580: 1111111111111111111

3$5.,1* %5$.(6 ï*HQHUDO ,QIRUPDWLRQ26HUYLFH 6SHFLILFDWLRQV2/XEULFDQWV26HDODQW6905
*(1(5$/ ,1)250$7,2169433343566
7KH SDUNLQJ EUDNH LV OHYHU W\SH RI D PHFKDQLFDO
UHDU0ZKHHO EUDNH FRQVWUXFWLRQ LQ DOO YHKLFOHV1
&216758&7,21 ',$*5$0
6(59,&( 63(&,),&$7,21669433363548
,WHP6WDQGDUG YDOXH/LPLW
3DUNLQJ EUDNH VWURNH9ï:QRWFKHVï
/LQLQJ WKLFNQHVV PPï718
%UDNH GUXP LQVLGH GLDPHWHU PP4<:4<;
/8%5,&$17669433373466
,WHP6SHFLILFDWLRQV
%DFNLQJ SODWH%UDNH JUHDVH 6$( -643/1/*, 1R14
$GMXVWHU DVVHPEO\
6KRH DQG OLQLQJ DVVHPEO\
6($/$1769433383377
,WHP6SHFLILFDWLRQV5HPDUNV
6KRH KROG0GRZQ SLQ60 $7' 3DUW 1R1;846RU HTXLYDOHQW'U\LQJ VHDODQW

3$5.,1* %5$.(6 ï2Q0YHKLFOH 6HUYLFH6906
2109(+,&/( 6(59,&(694333<3553
3$5.,1* %5$.( /(9(5 6752.( &+(&.
413XOO WKH SDUNLQJ OHYHU ZLWK D IRUFH RI DSSUR[LPDWHO\4<9
1 DQG FRXQW WKH QXPEHU RI QRWFKHV1
&DXWLRQ
7KH4<91 IRUFH RI WKH SDUNLQJ EUDNH OHYHU PXVW EH
VWULFWO\ REVHUYHG1
6WDQGDUG YDOXH=9ï:QRWFKHV
51/HYHU 6WURNH $GMXVWPHQW
?$GMXVWPHQW SURFHGXUH+IURP SDVVHQJHU FRPSDUWPHQW,!
,I WKH SDUNLQJ EUDNH OHYHU VWURNH LV QRW WKH VWDQGDUG YDOXH/
DGMXVW DV GHVFULEHG EHORZ1
+4,-DFN XS WKH UHDU RI WKH YHKLFOH DQG VXSSRUW RQ MDFN
VWDQGV DQG UHPRYH WKH UHDU ZKHHOV1
+5,/RRVHQ WKH SDUNLQJ EUDNH FDEOH DGMXVWLQJ QXW WR WKH
HQG RI WKH FDEOH URG/WR DOORZ VODFN LQ WKH FDEOHV1
+6,5HPRYH WKH DGMXVWPHQW KROH SOXJ DQG WKHQ XVH D
IODW0WLSSHG VFUHZGULYHU WR WXUQ WKH DGMXVWHU DV VKRZQ
LQ WKH LOOXVWUDWLRQ XQWLO WKH GLVF ZLOO QRW URWDWH15HWXUQ
WKH DGMXVWHU6RU7QRWFKHV LQ WKH RSSRVLWH GLUHFWLRQ
WR WKH GLUHFWLRQ RI WKH DUURZ1
+7,7XUQ WKH DGMXVWLQJ QXW WR DGMXVW WKH SDUNLQJ EUDNH
OHYHU VWURNH WR ZLWKLQ WKH VWDQGDUG YDOXH UDQJH1
&DXWLRQ
,I WKH QXPEHU RI WKH EUDNH OHYHU QRWFKHV
HQJDJHG LV OHVV WKDQ WKH VWDQGDUG YDOXH/WKH
FDEOH KDV EHHQ SXOOHG H[FHVVLYHO\1%H VXUH WR
DGMXVW LW WR WKH VWDQGDUG YDOXH1
+8,&KHFN WKDW WKHUH LV QR SOD\ EHWZHHQ WKH DGMXVWLQJ
QXW DQG WKH SDUNLQJ EUDNH OHYHU1
+9,7XUQ WKH UHDU ZKHHO WR FRQILUP WKDW WKH UHDU EUDNHV
DUH QRW GUDJJLQJ1
+:,5HPRYH WKH MDFN VWDQGV DQG ORZHU WKH YHKLFOH WR
WKH IORRU15HWRUTXH WKH ZKHHO QXWV WR WKH VSHFLILHG
WRUTXH1
?$GMXVWPHQW SURFHGXUH+IURP XQGHU WKH YHKLFOH,!
,I WKH SDUNLQJ EUDNH OHYHU VWURNH LV QRW WKH VWDQGDUG YDOXH/
DGMXVW DV GHVFULEHG EHORZ1
+4,-DFN XS WKH UHDU RI WKH YHKLFOH DQG VXSSRUW RQ MDFN
VWDQGV DQG UHPRYH WKH UHDU ZKHHOV1
+5,/RRVHQ WKH SDUNLQJ EUDNH FDEOH DGMXVWLQJ QXW WR WKH
HQG RI WKH FDEOH URG/WR DOORZ VODFN LQ WKH FDEOHV1
$GMXVWLQJ QXW
$GMXVWHU
$GMXVWLQJ QXW

3$5.,1* %5$.(6 ï2Q0YHKLFOH 6HUYLFH6907
+6,5HPRYH WKH DGMXVWPHQW KROH SOXJ DQG WKHQ XVH D
IODW0WLSSHG VFUHZGULYHU WR WXUQ WKH DGMXVWHU DV VKRZQ
LQ WKH LOOXVWUDWLRQ XQWLO WKH GLVF ZLOO QRW URWDWH15HWXUQ
WKH DGMXVWHU6RU7QRWFKHV LQ WKH RSSRVLWH GLUHFWLRQ
WR WKH GLUHFWLRQ RI WKH DUURZ1
+7,7XUQ WKH DGMXVWLQJ QXW WR DGMXVW WKH SDUNLQJ EUDNH
OHYHU VWURNH WR ZLWKLQ WKH VWDQGDUG YDOXH UDQJH1
&DXWLRQ
,I WKH QXPEHU RI WKH EUDNH OHYHU QRWFKHV
HQJDJHG LV OHVV WKDQ WKH VWDQGDUG YDOXH/WKH
FDEOH KDV EHHQ SXOOHG H[FHVVLYHO\1%H VXUH WR
DGMXVW LW WR WKH VWDQGDUG YDOXH1
+8,$IWHU FRPSOHWLQJ WKH DGMXVWPHQW/FKHFN WR EH VXUH
WKDW WKHUH LV QR SOD\ EHWZHHQ WKH DGMXVWLQJ QXW DQG
WKH SLQ1$OVR FKHFN WKDW WKH DGMXVWLQJ QXW LV VHFXUHO\
KHOG E\ WKH QXW KROGHU1
+9,:LWK WKH SDUNLQJ EUDNH OHYHU LQ WKH UHOHDVHG SRVLWLRQ/
WXUQ WKH UHDU ZKHHOV WR FRQILUP WKDW WKH UHDU EUDNHV
DUH QRW GUDJJLQJ1
+:,5HPRYH WKH MDFN VWDQGV DQG ORZHU WKH YHKLFOH WR
WKH IORRU15HWRUTXH WKH ZKHHO QXWV WR WKH VSHFLILHG
WRUTXH1
3$5.,1* %5$.( 6:,7&+ &+(&.69433663464
41'LVFRQQHFW WKH FRQQHFWRU RI WKH SDUNLQJ EUDNH VZLWFK/
DQG FRQQHFW DQ RKPPHWHU EHWZHHQ WKH SDUNLQJ EUDNH
VZLWFK DQG WKH VZLWFK LQVWDOODWLRQ EROW1
517KH SDUNLQJ EUDNH VZLWFK LV JRRG LI WKHUH LV FRQWLQXLW\
ZKHQ WKH SDUNLQJ EUDNH OHYHU RU SDUNLQJ EUDNH SXOO URG
LV SXOOHG/DQG WKHUH LV QR FRQWLQXLW\ ZKHQ LW LV UHOHDVHG1
$GMXVWHU
$GMXVWLQJ QXW
&DEOH DGMXVWHU
3LQ
1XW KROGHU