washer fluid MITSUBISHI SPYDER 1990 Service Repair Manual

CLUTCH Service Specifications/Lubricants
SERVICE SPECIFICATIONS
Clutch pedal height mm (in.)
Clutch pedal
pin play mm (in.)
Clutch pedal free play mm (in.) Distance between the clutch pedal and
the
when the clutch is disengaged mm (in.)
LUBRICANTS
Standard value
6-13
70 (2.76) or more
Items
Clutch fluid
Push rod assembly
Boot
Specified lubricants
Brake Fluid DOT 3 or DOT 4
Rubber grease
Q u a n t i t y
A s r e q u i r e d
As required
Release cylinder push rod MITSUBISHI genuine grease
Part No. 0101011 or equivalentAs required
Clutch pedal shaft, bushings and end of the Brake grease SAE
No. 1As required
pedal
Clutch master cylinder push rod, pin
and washer
Clutch release cylinder
pin
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-Transaxle
COMPONENTS
Lubricate all internal
parts with automatic
Itransmission fluid
during reassembly.
22200100127
1.Torque converter
assembly
Thrust washer 5.Front clutch assembly6.Thrust race
7.Thrust bearing 8.Thrust washer
9. Rear clutch assembly
10. Thrust bearing
11.Rear clutch hub
12. Thrust bearing
13. Thrust race 14. band15. drum
16.Snap ring
17. Center support
s p r i n g ,
1 9 . R e t u r n
20.Pressure plate
21.Brake
22.Brake23.Reaction plate:,.
24. Reverse sun gear25. Thrust bearing 26.Thrust race 27. sun 28. carrier. 29.Thrust bearing,30.Output flange..
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BASIC BRAKE SYSTEM Master Cylinder and Brake Booster
MASTER CYLINDER AND BRAKEBOOSTER
REMOVAL AND INSTALLATION
Pre-removal Operationl
Brake Fluid Draining
l Clutch Fluid Reservoir Bracket
(Refer to GROUP Clutch Control.)
l Battery Removal Engine (Non-turbo)>
l Relay Assembly Mounting Bolts Removal
Engine (Non-turbo)>
lWasher Tank Bolts Removal (Non-turbo)>lCentermember Assemblv Bolts Removal Engine (Turbo) arid Engine> (Refer toGROUP 32 Engine Roll Stopper, Centermember.)l Engine Mount Bracket Removal Engine
(Turbo) and Engine> (Refer to GROUP 32 Engine Mounting.)l Air Conditioning Compressor Mounting Bolts
Removal Engine (Turbo) and Engine>
(Refer to GROUP 55 Compressor and TensionPulley.)l Air Conditioning High Pressure Hose ClampMounting Bolts Engine (Turbo) and Engine>
l Power Steering Pressure Hose, Pipe and Return
Pipe Clamp Mounting Bolts Removal Engine and
I GROUP Power Steering Hoses.)
Flared brake line nuts
15 Nm11
Post-installation OperationlPower Steering Pressure Hose, Pipe and Pipe Clamp Mounting Bolts Installation Engine(Turbo) and Engine>
(Refer to GROUP Power Hoses.]
l Air Conditioning High Pressure Hose Clamp
Mounting Bolts
Engine and Engine>
l A i r C o n d i t i o n i n g C o m p r e s s o r
Installation Engine (Turbo) and ngines
(Refer to GROUP 55 Compressor and TensionPulley.)l Engine Mount Bracket Installation Engine(Turbo) and Engine> (Refer to GROUP 32 Engine Mounting.)lCentermember Assembly Mounting Bolts Installation Engine (Turbo) and Engine> (Refer toGROUP 32 Engine Roll Stopper Centermember.)l Washer Tank Mounting Installation Engine (Non-turbo)>l
Relay Assembly Mounting Bolts Installation Engine (Non-turbo)>l Battery Engine (Non-turbo)>
l Clutch Fluid Reservoir Bracket
(Refer to GROUP Clutch Control.)
l Brake Fluid Supplying
l Brake Line Bleeding (Refer to
l
Brake Pedal Adjustment (Refer to
I
10 Nm714 Nin10
Master cylinder removal steps
2. Master cylinder1.
Reservoir
l Adjustment of clearance between
brake booster push rod and primary
piston
CautionThe check valve should not be removed from the vacu umhose. If the check valve isdefective, replace it together
with the vacuum hose. Brake
booster removal steps
l Adjustment of clearance between
2. Master cylinder
brake booster push rod and
3. hose (With built-in check
4. Fittina 5.
pedal return spring
6. Snap pin
7.
8. pin
9. Brake booster
10. Sealerl b
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BASIC BRAKE SYSTEM Rear Drum Brake Shoe
REAR DRUM BRAKE SHOE
REMOVAL AND INSTALLATION
Pre-removal OperationLoosening Parking Brake Cable Adjusting Nut. lBrake Fluid Filling and Air Bleedingl
Brake Fluid Drainingl
Parking Brake Lever Stroke Adjustment
(Refer to GROUP 36 On-vehicle
2116
Specified grease: Brake grease SAE No. 1
Removal steps
1.Brake drum2. Lever return spring3.Shoe-to-lever spring4.Adjuster lever
5. Auto adjuster assembly
6.Retainer spring7. Shoe hold-down cup
8. Shoe hold-down spring
9. Shoe hold-down cup
10.Shoe-to-shoe spring11. Shoe and lining assembly 12. Shoe and lever assembly
13. Retainer
14. Wave washer15.Parking lever
16. Shoe and lining assembly
17. Shoe hold-down pin
18.
for the brake pipe19.Snap ring
20. Rear hub assembly
21.Backing plate
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STEERING Power Steering Gear.
POWER STEERING GEAR BOX
REMOVAL AND INSTALLATION
Engine (Non-turbo)>
Pre-removal OperationPower Steering Fluid Draining (Refer to Stabilizer Bar Removal (Refer to GROUP Stabilizer Bar.)l Washer Tank Removal(Refer to GROUP 51 Windshield Wiper andWasher.)
tive, risking serious driver injury.
Nm Nm Nm51-58
3720039007~
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Removal steps
1. Joint assembly and gear boxconnecting bolt2. Power steering pipe connection
3. Cotter pin
4. Tie rod end and knuckle connec-
tion5. Stay (L.H.)
6. Stay (R.H.) Post-installation
lStabilizer Bar Installation (Refer to GROUP Stabilizer Bar.)lWasher Tank (Refer to GROUP Windshield Wiper and Washer.),lPower Steering Fluid l
Power Steering Fluid Line Bleeding (Refer to
l Wheel Position with Wheels StraightAhead Checkingl Front Wheel Alignment Adjustment
(Refer to GROUP On-vehicle Service.)
6951
7. Center member assembly
8. Clamp
Gear box assembly
CautionThe fasteners marked should be temporarily tightened
before they are finally tightened once the total we ight of
the engine has been placed on the vehicle body.

S T E E R I N G-- Gear
Pipe
Oil seal
(Guide)
sealBack-up washer
WASHER
Use a pipe or similar to the
washer and oil seal from the-
C a u t i o n
not to damage the inner , the gear housing..
REASSEMBLY
BACK-UP SEAL
(1) Apply a coating of the specified fluid to the outside of
the oil seal.
f l u i d :
,
Automatic transmission II”
(2) Using the special tools, press the washer and
the oil seal into the rack housing position
(where the upper press-in guide coincides with
the stepped part of press-in tool).
bearing
202
, N E E D L E .
fluid to housing, bearing and oil seal press
Specified fluid:
transmission Fluid
Press fit needle roller special
a s v a l v e
.
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V e n t h o l e
Oil seal
Back-up washer
INSTALLATION
(1) Apply a of the specified fluid outside of’
the
seal and O-ring.
Specified
(2) Use tool to press oil
bush end.
.
Apply coating of teeth
face. ,
.. . .
Do grease the in
(2) Cover rack serrations with special tool.
(3) Apply specified fluid on special tool.
Specified fluid: Automatic transmission Fluid “DEXRON II”
(4) Match oil seal centre with rack to prevent reta iner spring
from slipping and slowly insert rack from power cylinder
side.
Plastic tape
Rack bushing
RACK
Wrap the rack end plastic tape, of the
specified fluid, and
install the and rack
fluid:
Automatic Fluid
Do allow oil seal retainer
,
to rack stopper hole
rack stopper clockwise and insert firmly.
Caution
to rack stopper hole while turning rack stop-
per clockwise.
,
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STEERING Power Steering Pump Engine
DISASSEMBLY AND REASSEMBLY
Automatic Transmission Fluid II”
4332201483
139
Oil pump seal kit
43
32
Disassembly steps
1. P u l l e y2.Pump bracket3.Pump cover
4. Pump housing gasket 5. Side plate 6. Wave washer7.O-ring8. 9. Cam ring 10. Snap ring
Connector
0 0 0 0 3 7 6 5
14. O-ring
15. Flow control valve
16. Flow control spring
17. Suction connector 18. O-ring 19. Oil pressure switch
20. O-ring
21. Dowel pin
22. Oil seal
23. Oil pump body
CautionDo not disassemble the flow
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STEERINGPower Steering Oil Pump Engine. (Turbo) and ,
DISASSEMBLY REASSEMBLY
Fluid:Automatic Transmission Fluid
“DEXRONII”
Nm13
6'
Oil seal kit
61 Nm
12
Disassembly steps
1. D r i v e2.Snap ring3.Pump cover4.Lock pin5.Seal washer
6.Vanes 7. Cam ring6.Rotor9.Side plate10.O-ring11.Connector12.O-ring
13.Flow valve14. control spring
15. Pressure switch assembly
16. 17. SWion connector
n g 19. assembly?‘,’ 20. Oil21. Oil bpdy
Caution
Do not the flow control
.
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EXTERIOR Wiper and .
WINDSHIELD WIPER ANDWASHER
GENERAL
OPERATION
Low-speed (and high-speed) wiper operation
l When the wiper switch is placed in the LO
position with the ignition switch in the ACC
or ON position, wipers operate continuously
at low speed.
l Placing the wiper switch in the HI position
causes the wipers to operate at high speed.
Auto wiper stop operation
lWhen the wiper switch is placed in the OFF position, the cam contacts of wiper motor
causes current to flow through the auto wiper
stop circuit, allowing the wiper blades to cycle
before they reach to the stop positions.
Intermittent wiper operation
l When the wiper switch is placed in the
position with the ignition switch in ACC or ON
position,the intermittent wiper relay is
energized causing the intermittent wiper relay
contacts to close and open repeatedly.
lWhen the contacts are closed, motor
is energized.
lWhen the wiper motor is energized, the
contacts open; however, the
the wiper motor energized until the wiper
return to their stop position.
W a s h e r - w i p e r o p e r a t i o n -
l When the washer switch
ON, the
intermittent wiper relay causing
wipers to cycle’ one to two times.
Remark
lThe washer-wiper operates in the priority even
during intermittent operation of the wiper.
Washer fluid level warning light
lWhen the washer fluid level goes down below
a predetermined level with the ignition switch
in ON position, the washer level switch makes
the washer fluid level warning light illuminate.
SERVICE SPECIFICATION51100030140
Item
Windshield wiper blade installation position mm (in .)Standard value(A):
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