air condition NISSAN 350Z 2007 Z33 Automatic Transmission Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: 350Z, Model: NISSAN 350Z 2007 Z33Pages: 312, PDF Size: 10.64 MB
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AT-3
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Revision: 2006 November2007 350Z Description ........................................................... 145
CONSULT-III Reference Value ............................. 145
On Board Diagnosis Logic ................................... 145
Possible Cause .................................................... 145
DTC Confirmation Procedure ............................... 145
Diagnostic Procedure ........................................... 146
DTC P1757 FRONT BRAKE SOLENOID VALVE .. 147
Description ........................................................... 147
CONSULT-III Reference Value ............................. 147
On Board Diagnosis Logic ................................... 147
Possible Cause .................................................... 147
DTC Confirmation Procedure ............................... 147
Diagnostic Procedure ........................................... 148
DTC P1762 DIRECT CLUTCH SOLENOID VALVE . 149
Description ........................................................... 149
CONSULT-III Reference Value ............................. 149
On Board Diagnosis Logic ................................... 149
Possible Cause .................................................... 149
DTC Confirmation Procedure ............................... 149
Diagnostic Procedure ........................................... 150
DTC P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE ................................................. 151
Description ........................................................... 151
CONSULT-III Reference Value ............................. 151
On Board Diagnosis Logic ................................... 151
Possible Cause .................................................... 151
DTC Confirmation Procedure ............................... 151
Diagnostic Procedure ........................................... 152
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE ..................................................................... 153
Description ........................................................... 153
CONSULT-III Reference Value ............................. 153
On Board Diagnosis Logic ................................... 153
Possible Cause .................................................... 153
DTC Confirmation Procedure ............................... 153
Diagnostic Procedure ........................................... 154
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION ................................................. 155
Description ........................................................... 155
CONSULT-III Reference Value ............................. 155
On Board Diagnosis Logic ................................... 155
Possible Cause .................................................... 155
DTC Confirmation Procedure ............................... 155
Diagnostic Procedure ........................................... 156
DTC P1815 MANUAL MODE SWITCH .................. 157
Description ........................................................... 157
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 157
On Board Diagnosis Logic ................................... 157
Possible Cause .................................................... 157
DTC Confirmation Procedure ............................... 157
Wiring Diagram — AT — MMSW ......................... 158
Diagnostic Procedure ........................................... 160
Component Inspection ......................................... 161
MAIN POWER SUPPLY AND GROUND CIRCUIT . 162
Wiring Diagram — AT — MAIN ............................ 162
Diagnostic Procedure ........................................... 163
CLOSED THROTTLE POSITION AND WIDE OPEN
THROTTLE POSITION CIRCUIT ........................... 166CONSULT-III Reference Value .............................166
Diagnostic Procedure ...........................................166
BRAKE SIGNAL CIRCUIT ......................................167
CONSULT-III Reference Value .............................167
Diagnostic Procedure ...........................................167
A/T INDICATOR CIRCUIT .......................................168
Description ............................................................168
CONSULT-III Reference Value .............................168
Diagnostic Procedure ...........................................168
TROUBLE DIAGNOSIS FOR SYMPTOMS ............169
Wiring Diagram — AT — NONDTC ......................169
A/T Check Indicator Lamp Does Not Come On ....172
Engine Cannot Be Started in “P” or “N” Position ..173
In “P” Position, Vehicle Moves When Pushed ......173
In “N” Position, Vehicle Moves ..............................174
Large Shock (“N” to “D” Position) .........................175
Vehicle Does Not Creep Backward in “R” Position .177
Vehicle Does Not Creep Forward in “D” Position . 179
Vehicle Cannot Be Started from D
1 ......................181
A/T Does Not Shift: D
1 → D2 ................................183
A/T Does Not Shift: D
2 → D3 ................................185
A/T Does Not Shift: D
3 → D4 ................................187
A/T Does Not Shift: D
4 → D5 ................................189
A/T Does Not Lock-up ..........................................191
A/T Does Not Hold Lock-up Condition ..................193
Lock-up Is Not Released ......................................194
Engine Speed Does Not Return to Idle ................195
Cannot Be Changed to Manual Mode ..................196
A/T Does Not Shift: 5th Gear → 4th Gear ............196
A/T Does Not Shift: 4th Gear → 3rd Gear ............198
A/T Does Not Shift: 3rd Gear → 2nd Gear ...........199
A/T Does Not Shift: 2nd Gear → 1st Gear ...........201
Vehicle Does Not Decelerate by Engine Brake ....202
SHIFT CONTROL SYSTEM ....................................204
Control Device Removal and Installation ..............204
Control Rod Removal and Installation ..................205
Adjustment of A/T Position ...................................206
Checking of A/T Position ......................................206
A/T SHIFT LOCK SYSTEM ....................................207
Description ............................................................207
Shift Lock System Electrical Parts Location .........207
Wiring Diagram — AT — SHIFT ...........................208
Diagnostic Procedure ...........................................209
KEY INTERLOCK CABLE ......................................212
Components .........................................................212
Removal and Installation ......................................213
ON-VEHICLE SERVICE ..........................................215
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 ...............................................................215
Parking Components ............................................227
Rear Oil Seal ........................................................234
Revolution Sensor ................................................235
AIR BREATHER HOSE ..........................................241
Removal and Installation ......................................241
TRANSMISSION ASSEMBLY ................................242
Removal and Installation ......................................242
OVERHAUL ............................................................246
Components .........................................................246
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A/T FLUID
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e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid
charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65°C (149°F).
NOTE:
A/T fluid level will be greatly affected by temperature as shown in the figure. Therefore, be certain
to perform operation while checking data with CONSULT-III.
a. Select “DATA MONITOR”.
b. Read out the value of “ATF TEMP 1”.
7. Re-check A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.
To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the A/T fluid level gauge rotated from the nor-
mal attachment conditions as shown.
8. Check A/T fluid condition.
If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.
If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-13,
"RADIATOR" and AT- 1 4 , "A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
SLIA0016E
SCIA2899E
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AT-42
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
How to Perform Trouble Diagnosis for Quick and Accurate RepairNCS00021
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or PNP switch and
provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose a error that occurs intermittently
rather than continuously. Most intermittent errors are caused by poor
electric connections or improper wiring. In this case, careful check-
ing of suspected circuits may help prevent the replacement of good
parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the AT- 4 3 , "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “DIAGNOSTIC WORKSHEET” as
shown on the example (Refer to AT- 4 4
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
SAT631IB
SAT632I
SEF234G
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AT-44
TROUBLE DIAGNOSIS
Revision: 2006 November2007 350Z
DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
WHAT..... Vehicle & A/T model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Incident Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏ 1st → 2nd❏ 2nd → 3rd❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift (❏ 5th → 4th ❏ 4th → 3rd❏ 3rd → 2nd❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
A/T CHECK indicator lamp❏ Continuously lit❏ Not lit
Malfunction indicator lamp (MIL)❏ Continuously lit❏ Not lit
1❏ Read the item on cautions concerning fail-safe and understand the customer's complaint.AT- 4 0
2❏ A/T fluid inspectionAT- 4 9❏ Leak (Repair leak location.)
❏ State
❏ Amount
3❏ Stall test and line pressure testAT- 4 9
,
AT- 5 0
❏ Stall test
❏ Torque converter one-way clutch
❏ Front brake
❏ High and low reverse clutch
❏ Low coast brake
❏ Forward brake
❏ Reverse brake
❏ Forward one-way clutch❏ 1st one-way clutch
❏ 3rd one-way clutch
❏ Engine
❏ Line pressure low
❏ Except for input clutch and direct
clutch, clutches and brakes OK
❏ Line pressure inspection - Suspected part:
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DTC P0615 START SIGNAL CIRCUIT
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DTC P0615 START SIGNAL CIRCUITPFP:25230
DescriptionNCS0002M
Prohibits cranking other at “P” or “N” position.
CONSULT-III Reference ValueNCS0002N
On Board Diagnosis LogicNCS0002O
This is not an OBD-II self-diagnostic item.
Diagnostic trouble code “P0615 STARTER RELAY/CIRC” with CONSULT-III or 14th judgment flicker with-
out CONSULT-III is detected when starter relay is switched ON other than at “P” or “N” position. (Or when
switched OFF at “P” or “N” position.)
Possible CauseNCS0002P
Harness or connectors
(Starter relay and TCM circuit is open or shorted.)
Starter relay circuit
DTC Confirmation ProcedureNCS0002Q
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA MONITOR” mode for “TRANSMISSION”
with CONSULT-III.
3. Touch “START”.
4. Start engine.
5. Vehicle start for at least 2 consecutive seconds.
6. If DTC is detected, go to AT- 9 9 , "
Diagnostic Procedure" .
Item name Condition Display value
STARTER RELAYSelector lever in “N” and “P” positions. ON
Selector lever in other positions. OFF
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DTC P0615 START SIGNAL CIRCUIT
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TCM terminals and data are reference value. Measured between each terminal and ground.
Diagnostic ProcedureNCS0002S
1. CHECK STARTER RELAY
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III
and check monitor “STARTER RELAY” ON/OFF.
Without CONSULT-III
1. Turn ignition switch ON.
2. Check voltage between the IPDM E/R connector and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN A/T ASSEMBLY HARNESS CONNECTOR AND IPDM E/R CONNEC-
TOR
1. Turn ignition switch OFF.
2. Disconnect A/T assembly harness connector and IPDM E/R connector.
3. Check continuity between A/T assembly harness connector and
IPDM E/R connector.
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 3.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
TerminalWire
colorItem Condition Data (Approx.)
9GY/RStarter relaySelector lever in “N” and “P” positions. Battery voltage
Selector lever in other positions. 0 V
Item name Condition Display value
STARTER RELAYSelector lever in “N” and “P” positions. ON
Selector lever in other positions. OFF
Item Connector Terminal Shift position Voltage (Approx.)
Starter relay E9 53 – Ground“N”, “P” Battery voltage
Other positions 0 V
SCIA2103E
Item Connector Terminal Continuity
A/T assembly harness connector F6 9
Ye s
IPDM E/R connector E9 53
SCIA5439E
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AT-102
DTC P0705 PARK/NEUTRAL POSITION SWITCH
Revision: 2006 November2007 350Z
DTC P0705 PARK/NEUTRAL POSITION SWITCHPFP:32006
DescriptionNCS0002Y
PNP switch includes a transmission range switch.
The transmission range switch detects the selector lever position and sends a signal to the TCM.
CONSULT-III Reference ValueNCS0002Z
On Board Diagnosis LogicNCS00030
This is an OBD-II self-diagnostic item.
Diagnostic trouble code “P0705 PNP SW/CIRC” with CONSULT-III or 9th judgment flicker without CON-
SULT-III is detected under the following conditions.
–When TCM does not receive the correct voltage signal from PNP switch 1, 2, 3 and 4 based on the gear
position.
–When no other position but “P” position is detected from “N” position.
Possible CauseNCS00031
Harness or connectors
PNP switch 1, 2, 3, 4 and TCM circuit is open or shorted.
PNP switch 1, 2, 3 and 4
DTC Confirmation ProcedureNCS00032
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA MONITOR” mode for “TRANSMISSION”
with CONSULT-III.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
ACCELE POSI: More than 1.0/8
6. If DTC is detected, go to AT- 1 0 4 , "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-III”.
Item name Condition Display value
SLCT LVR POSISelector lever in “N” and “P” positions. N/P
Selector lever in “R” position. R
Selector lever in “D” position. D
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AT-104
DTC P0705 PARK/NEUTRAL POSITION SWITCH
Revision: 2006 November2007 350Z
Diagnostic ProcedureNCS00034
1. CHECK PNP SW CIRCUIT
With CONSULT-III
1. Turn ignition switch ON.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Check if correct selector lever position (N/P, R or D) is displayed as selector lever is moved into each posi-
tion.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT- 1 6 2 , "
MAIN POWER SUPPLY AND GROUND CIR-
CUIT" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3. DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.
Item name Condition Display value
SLCT LVR POSISelector lever in “N” and “P” positions. N/P
Selector lever in “R” position. R
Selector lever in “D” position. D
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AT-106
DTC P0717 TURBINE REVOLUTION SENSOR
Revision: 2006 November2007 350Z
DTC P0717 TURBINE REVOLUTION SENSORPFP:31935
DescriptionNCS0019V
The turbine revolution sensor detects input shaft rpm (revolutions per minute). It is located on the input side of
the A/T. Monitors revolution of sensor 1 and sensor 2 for non-standard conditions.
CONSULT-III Reference ValueNCS0019W
On Board Diagnosis LogicNCS0019X
This is an OBD-II self-diagnostic item.
Diagnostic trouble code “P0717 TURBINE REV S/CIRC” with CONSULT-III or 11th judgment flicker with-
out CONSULT-III is detected under the following conditions.
–When TCM does not receive the proper voltage signal from the sensor.
–When TCM detects an irregularity only at position of 4th gear for turbine revolution sensor 2.
Possible CauseNCS0019Y
Harness or connectors
(Sensor circuit is open or shorted.)
Turbine revolution sensor 1 and/or 2
DTC Confirmation ProcedureNCS0019Z
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON.
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III
and check monitor “VHCL/S SE-A/T”, “ACCELE POSI”, “ENGINE SPEED”, “SLCT LVR POSI” and
“GEAR”.
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 5 consecutive seconds.
VHCL/S SE-A/T: 40 km/h (25 MPH) or more
ACCELE POSI: More than 0.5/8
ENGINE SPEED: 1,500 rpm or more
SLCT LVR POSI: “D” position
GEAR (Turbine revolution sensor 1): “4” or “5” position
GEAR (Turbine revolution sensor 2): All positions
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
5. If DTC is detected, go to AT- 1 0 7 , "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-III”.
Item name Condition Display value
TURBINE REV During driving (lock-up ON) Approximately matches the engine speed.
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DTC P0717 TURBINE REVOLUTION SENSOR
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Diagnostic ProcedureNCS001A0
1. CHECK INPUT SIGNAL
With CONSULT-III
1. Start engine.
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Vehicle start and read out the value of “TURBINE REV”.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT- 1 6 2 , "
MAIN POWER SUPPLY AND GROUND CIR-
CUIT" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3. DETECT MALFUNCTIONING ITEM
Check A/T assembly harness connector pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> Replace control valve with TCM. Refer to AT- 2 1 5 , "Control Valve with TCM and A/T Fluid Temper-
ature Sensor 2" .
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform AT- 1 0 6 , "
DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 2.
Item name Condition Display value
TURBINE REVDuring driving
(lock-up ON)Approximately matches the engine speed.