clutch NISSAN 350Z 2007 Z33 Automatic Transmission Workshop Manual

AT-2Revision: 2006 November2007 350Z Possible Cause .....................................................102
DTC Confirmation Procedure ...............................102
Wiring Diagram — AT — PNP/SW .......................103
Diagnostic Procedure ...........................................104
DTC P0717 TURBINE REVOLUTION SENSOR ....106
Description ............................................................106
CONSULT-III Reference Value .............................106
On Board Diagnosis Logic ....................................106
Possible Cause .....................................................106
DTC Confirmation Procedure ...............................106
Diagnostic Procedure ...........................................107
DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) ...............................................108
Description ............................................................108
CONSULT-III Reference Value .............................108
On Board Diagnosis Logic ....................................108
Possible Cause .....................................................108
DTC Confirmation Procedure ...............................108
Wiring Diagram — AT — VSSA/T .........................110
Diagnostic Procedure ............................................111
DTC P0725 ENGINE SPEED SIGNAL ...................113
Description ............................................................113
CONSULT-III Reference Value .............................113
On Board Diagnosis Logic ....................................113
Possible Cause .....................................................113
DTC Confirmation Procedure ...............................113
Diagnostic Procedure ...........................................114
DTC P0731 A/T 1ST GEAR FUNCTION .................115
Description ............................................................115
On Board Diagnosis Logic ....................................115
Possible Cause .....................................................115
DTC Confirmation Procedure ...............................115
Diagnostic Procedure ...........................................116
DTC P0732 A/T 2ND GEAR FUNCTION ................117
Description ............................................................117
On Board Diagnosis Logic ....................................117
Possible Cause .....................................................117
DTC Confirmation Procedure ...............................117
Diagnostic Procedure ...........................................118
DTC P0733 A/T 3RD GEAR FUNCTION ................119
Description ............................................................119
On Board Diagnosis Logic ....................................119
Possible Cause .....................................................119
DTC Confirmation Procedure ...............................119
Diagnostic Procedure ...........................................120
DTC P0734 A/T 4TH GEAR FUNCTION ................121
Description ............................................................121
On Board Diagnosis Logic ....................................121
Possible Cause .....................................................121
DTC Confirmation Procedure ...............................121
Diagnostic Procedure ...........................................122
DTC P0735 A/T 5TH GEAR FUNCTION ................123
Description ............................................................123
On Board Diagnosis Logic ....................................123
Possible Cause .....................................................123
DTC Confirmation Procedure ...............................123
Diagnostic Procedure ...........................................124
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE .................................................125Description ............................................................125
CONSULT-III Reference Value ..............................125
On Board Diagnosis Logic ....................................125
Possible Cause .....................................................125
DTC Confirmation Procedure ................................125
Diagnostic Procedure ............................................126
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .127
Description ............................................................127
CONSULT-III Reference Value ..............................127
On Board Diagnosis Logic ....................................127
Possible Cause .....................................................127
DTC Confirmation Procedure ................................127
Diagnostic Procedure ............................................128
DTC P0745 LINE PRESSURE SOLENOID VALVE .129
Description ............................................................129
CONSULT-III Reference Value ..............................129
On Board Diagnosis Logic ....................................129
Possible Cause .....................................................129
DTC Confirmation Procedure ................................129
Diagnostic Procedure ............................................130
DTC P1705 THROTTLE POSITION SENSOR ........131
Description ............................................................131
CONSULT-III Reference Value ..............................131
On Board Diagnosis Logic ....................................131
Possible Cause .....................................................131
DTC Confirmation Procedure ................................131
Diagnostic Procedure ............................................132
DTC P1710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................134
Description ............................................................134
CONSULT-III Reference Value ..............................134
On Board Diagnosis Logic ....................................134
Possible Cause .....................................................134
DTC Confirmation Procedure ................................134
Wiring Diagram — AT — FTS ...............................135
Diagnostic Procedure ............................................136
Component Inspection ..........................................138
DTC P1721 VEHICLE SPEED SENSOR MTR .......139
Description ............................................................139
CONSULT-III Reference Value ..............................139
On Board Diagnosis Logic ....................................139
Possible Cause .....................................................139
DTC Confirmation Procedure ................................139
Diagnostic Procedure ............................................140
DTC P1730 A/T INTERLOCK .................................141
Description ............................................................141
On Board Diagnosis Logic ....................................141
Possible Cause .....................................................141
DTC Confirmation Procedure ................................141
Judgment of A/T Interlock .....................................141
Diagnostic Procedure ............................................142
DTC P1731 A/T 1ST ENGINE BRAKING ...............143
Description ............................................................143
CONSULT-III Reference Value ..............................143
On Board Diagnosis Logic ....................................143
Possible Cause .....................................................143
DTC Confirmation Procedure ................................143
Diagnostic Procedure ............................................144
DTC P1752 INPUT CLUTCH SOLENOID VALVE ..145

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CONSULT-III Reference Value ............................. 145
On Board Diagnosis Logic ................................... 145
Possible Cause .................................................... 145
DTC Confirmation Procedure ............................... 145
Diagnostic Procedure ........................................... 146
DTC P1757 FRONT BRAKE SOLENOID VALVE .. 147
Description ........................................................... 147
CONSULT-III Reference Value ............................. 147
On Board Diagnosis Logic ................................... 147
Possible Cause .................................................... 147
DTC Confirmation Procedure ............................... 147
Diagnostic Procedure ........................................... 148
DTC P1762 DIRECT CLUTCH SOLENOID VALVE . 149
Description ........................................................... 149
CONSULT-III Reference Value ............................. 149
On Board Diagnosis Logic ................................... 149
Possible Cause .................................................... 149
DTC Confirmation Procedure ............................... 149
Diagnostic Procedure ........................................... 150
DTC P1767 HIGH AND LOW REVERSE CLUTCH
SOLENOID VALVE ................................................. 151
Description ........................................................... 151
CONSULT-III Reference Value ............................. 151
On Board Diagnosis Logic ................................... 151
Possible Cause .................................................... 151
DTC Confirmation Procedure ............................... 151
Diagnostic Procedure ........................................... 152
DTC P1772 LOW COAST BRAKE SOLENOID
VALVE ..................................................................... 153
Description ........................................................... 153
CONSULT-III Reference Value ............................. 153
On Board Diagnosis Logic ................................... 153
Possible Cause .................................................... 153
DTC Confirmation Procedure ............................... 153
Diagnostic Procedure ........................................... 154
DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION ................................................. 155
Description ........................................................... 155
CONSULT-III Reference Value ............................. 155
On Board Diagnosis Logic ................................... 155
Possible Cause .................................................... 155
DTC Confirmation Procedure ............................... 155
Diagnostic Procedure ........................................... 156
DTC P1815 MANUAL MODE SWITCH .................. 157
Description ........................................................... 157
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... 157
On Board Diagnosis Logic ................................... 157
Possible Cause .................................................... 157
DTC Confirmation Procedure ............................... 157
Wiring Diagram — AT — MMSW ......................... 158
Diagnostic Procedure ........................................... 160
Component Inspection ......................................... 161
MAIN POWER SUPPLY AND GROUND CIRCUIT . 162
Wiring Diagram — AT — MAIN ............................ 162
Diagnostic Procedure ........................................... 163
CLOSED THROTTLE POSITION AND WIDE OPEN
THROTTLE POSITION CIRCUIT ........................... 166CONSULT-III Reference Value .............................166
Diagnostic Procedure ...........................................166
BRAKE SIGNAL CIRCUIT ......................................167
CONSULT-III Reference Value .............................167
Diagnostic Procedure ...........................................167
A/T INDICATOR CIRCUIT .......................................168
Description ............................................................168
CONSULT-III Reference Value .............................168
Diagnostic Procedure ...........................................168
TROUBLE DIAGNOSIS FOR SYMPTOMS ............169
Wiring Diagram — AT — NONDTC ......................169
A/T Check Indicator Lamp Does Not Come On ....172
Engine Cannot Be Started in “P” or “N” Position ..173
In “P” Position, Vehicle Moves When Pushed ......173
In “N” Position, Vehicle Moves ..............................174
Large Shock (“N” to “D” Position) .........................175
Vehicle Does Not Creep Backward in “R” Position .177
Vehicle Does Not Creep Forward in “D” Position . 179
Vehicle Cannot Be Started from D
1 ......................181
A/T Does Not Shift: D
1 → D2 ................................183
A/T Does Not Shift: D
2 → D3 ................................185
A/T Does Not Shift: D
3 → D4 ................................187
A/T Does Not Shift: D
4 → D5 ................................189
A/T Does Not Lock-up ..........................................191
A/T Does Not Hold Lock-up Condition ..................193
Lock-up Is Not Released ......................................194
Engine Speed Does Not Return to Idle ................195
Cannot Be Changed to Manual Mode ..................196
A/T Does Not Shift: 5th Gear → 4th Gear ............196
A/T Does Not Shift: 4th Gear → 3rd Gear ............198
A/T Does Not Shift: 3rd Gear → 2nd Gear ...........199
A/T Does Not Shift: 2nd Gear → 1st Gear ...........201
Vehicle Does Not Decelerate by Engine Brake ....202
SHIFT CONTROL SYSTEM ....................................204
Control Device Removal and Installation ..............204
Control Rod Removal and Installation ..................205
Adjustment of A/T Position ...................................206
Checking of A/T Position ......................................206
A/T SHIFT LOCK SYSTEM ....................................207
Description ............................................................207
Shift Lock System Electrical Parts Location .........207
Wiring Diagram — AT — SHIFT ...........................208
Diagnostic Procedure ...........................................209
KEY INTERLOCK CABLE ......................................212
Components .........................................................212
Removal and Installation ......................................213
ON-VEHICLE SERVICE ..........................................215
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 ...............................................................215
Parking Components ............................................227
Rear Oil Seal ........................................................234
Revolution Sensor ................................................235
AIR BREATHER HOSE ..........................................241
Removal and Installation ......................................241
TRANSMISSION ASSEMBLY ................................242
Removal and Installation ......................................242
OVERHAUL ............................................................246
Components .........................................................246

AT-4Revision: 2006 November2007 350Z Oil Channel ...........................................................252
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................253
DISASSEMBLY .......................................................255
Disassembly .........................................................255
REPAIR FOR COMPONENT PARTS ......................271
Oil Pump ...............................................................271
Front Sun Gear, 3rd One-way Clutch ...................274
Front Carrier, Input Clutch, Rear Internal Gear ....276
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub .............................................281
High and Low Reverse Clutch ..............................286
Direct Clutch .........................................................288
ASSEMBLY .............................................................290Assembly (1) .........................................................290
Adjustment ............................................................302
Assembly (2) .........................................................304
SERVICE DATA AND SPECIFICATIONS (SDS) ....311
General Specifications ..........................................311
Vehicle Speed at Which Gear Shifting Occurs ......311
Vehicle Speed at Which Lock-up Occurs/Releases .311
Stall Speed ............................................................311
Line Pressure ........................................................311
A/T Fluid Temperature Sensor ..............................312
Turbine Revolution Sensor ....................................312
Vehicle Speed Sensor A/T (Revolution Sensor) ...312
Reverse Brake ......................................................312
Total End Play .......................................................312

PRECAUTIONS
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Service Notice or PrecautionsNCS0001D
ATF COOLER SERVICE
If ATF contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT- 1 4 , "
A/T
Fluid Cooler Cleaning" . For radiator replacement, refer to CO-13, "RADIATOR" .
OBD-II SELF-DIAGNOSIS

A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through
the blinking pattern of the A/T CHECK indicator or the malfunction indicator lamp (MIL). Refer to the table
on AT- 8 6 , "
SELF-DIAGNOSTIC RESULT MODE" for the indicator used to display each self-diagnostic
result.

The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM mem-
ories.
Always perform the procedure on AT- 3 8 , "
HOW TO ERASE DTC" to complete the repair and avoid
unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-47, "
ON BOARD DIAGNOSTIC (OBD) SYSTEM" .

Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For description and how to disconnect, refer to PG-76, "
HAR-
NESS CONNECTOR" .

AT-10
PREPARATION
Revision: 2006 November2007 350Z
PREPARATIONPFP:00002
Special Service ToolsNCS0001F
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST2505S001
(J-34301-C)
Oil pressure gauge set
1. ST25051001
(—)
Oil pressure gauge
2. ST25052000
(—)
Hose
3. ST25053000
(—)
Joint pipe
4. ST25054000
(—)
Adapter
5. ST25055000
(—)
AdapterMeasuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000)Measuring line pressure
ST33400001
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.

Installing rear oil seal

Installing oil pump housing oil seal
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressor
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)Installing reverse brake return spring retainer
ST25850000
(J-25721-A)
Sliding hammer
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in)
d: M12X1.75PRemove oil pump assembly
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NT086
NT423
NT422

A/T FLUID
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e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid
charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65°C (149°F).
NOTE:
A/T fluid level will be greatly affected by temperature as shown in the figure. Therefore, be certain
to perform operation while checking data with CONSULT-III.
a. Select “DATA MONITOR”.
b. Read out the value of “ATF TEMP 1”.
7. Re-check A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:

When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.

To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the A/T fluid level gauge rotated from the nor-
mal attachment conditions as shown.
8. Check A/T fluid condition.

If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.

If ATF contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-13,
"RADIATOR" and AT- 1 4 , "A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging pipe.
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AT-16
A/T FLUID
Revision: 2006 November2007 350Z
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
8. Blow compressed air regulated to 5 to 9 kg/cm
2 (70 to 130 psi)
through the cooler outlet hose to force any remaining ATF into
the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform AT- 1 6 , "
A/T FLUID COOLER INSPECTION PROCE-
DURE" .
A/T FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris.
a. If small metal debris less than 1 mm (0.04 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the A/T fluid cooler/radiator can be re-used and
the procedure is ended.
b. If one or more pieces of debris are found that are over 1 mm
(0.04 in) in size and/or peeled clutch facing material is found in
the coffee filter, the A/T fluid cooler is not serviceable. The A/T
fluid cooler/radiator must be replaced and the inspection proce-
dure is ended. Refer to CO-13, "
RADIATOR" and CO-17,
"RADIATOR (ALUMINUM TYPE)" .
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
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A/T CONTROL SYSTEM
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A/T CONTROL SYSTEMPFP:31036
Cross-sectional ViewNCS0001K
1. Front planetary gear 2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
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AT-18
A/T CONTROL SYSTEM
Revision: 2006 November2007 350Z
Shift MechanismNCS0001L
The A/T uses compact triple planetary gear systems to improve power transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
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Name of the Part Abbreviation Function
Front brake (1) FR/B Fastens the front sun gear (11).
Input clutch (2) I/CConnects the input shaft (12), the front internal gear (14) and the mid internal
gear (13).
Direct clutch (3) D/C Connects the rear carrier (15) and the rear sun gear (16).
High and low reverse clutch (4) HLR/C Connects the mid sun gear (17) and the rear sun gear (16).
Reverse brake (5) R/B Fastens the rear carrier (15).
Forward brake (6) Fwd/B Fastens the mid sun gear (17).
Low coast brake (7) LC/B Fastens the mid sun gear (17).
1st one-way clutch (8) 1st OWCAllows the rear sun gear (16) to turn freely forward relative to the mid sun gear
(17) but fastens it for reverse rotation.
Forward one-way clutch (9) Fwd OWCAllows the mid sun gear (17) to turn freely in the forward direction but fastens it
for reverse rotation.
3rd one-way clutch (10) 3rd OWCAllows the front sun gear (11) to turn freely in the forward direction but fastens
it for reverse rotation.

A/T CONTROL SYSTEM
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CLUTCH AND BAND CHART
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