height adjustment NISSAN 350Z 2007 Z33 Body, Lock And Security System Workshop Manual

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BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
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BODY, LOCK & SECURITY SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for Battery Service ................................ 5
Precautions for Work ................................................ 5
PREPARATION ........................................................... 6
Special Service Tools ............................................... 6
Commercial Service Tools ........................................ 6
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 7
Work Flow ................................................................ 7
CUSTOMER INTERVIEW ..................................... 7
DUPLICATE THE NOISE AND TEST DRIVE ....... 8
CHECK RELATED SERVICE BULLETINS ........... 8
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 8
REPAIR THE CAUSE ........................................... 8
CONFIRM THE REPAIR ....................................... 9
Generic Squeak and Rattle Troubleshooting ........... 9
INSTRUMENT PANEL .......................................... 9
CENTER CONSOLE ............................................. 9
DOORS ................................................................. 9
TRUNK ................................................................ 10
SUNROOF/HEADLINING ................................... 10
SEATS ................................................................. 10
UNDERHOOD ..................................................... 10
Diagnostic Worksheet ............................................. 11
HOOD ....................................................................... 13
Fitting Adjustment .................................................. 13
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 13
FRONT END HEIGHT ADJUSTMENT ............... 13
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation of Hood Assembly .......... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 17
Hood Lock Control Inspection ................................ 17RADIATOR CORE SUPPORT .................................. 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSTALLATION ................................................... 20
POWER DOOR LOCK SYSTEM .............................. 21
Component Parts and Harness Connector Location ... 21
FOR COUPE ....................................................... 21
FOR ROADSTER ................................................ 22
System Description ................................................. 23
POWER WINDOW SERIAL LINK ....................... 24
OUTLINE ............................................................. 24
Schematic ............................................................... 25
Wiring Diagram — D/LOCK — /For Coupe ............ 26
Wiring Diagram — D/LOCK — /For Roadster ........ 31
Terminals and Reference Value for BCM ............... 34
Terminal and Reference Value for Power Window
Main Switch ............................................................ 34
Work Flow ............................................................... 35
CONSULT-III Function (BCM) ................................ 35
WORK SUPPORT ............................................... 35
DATA MONITOR ................................................. 35
ACTIVE TEST ..................................................... 35
Trouble Diagnoses Symptom Chart ....................... 36
Check Power Supply and Ground Circuit of BCM ... 37
CHECK FUSE ..................................................... 37
Check Door Switch ................................................. 38
Check Key Switch (insert) ...................................... 40
Check Door Lock and Unlock Switch ..................... 42
Check Driver Side Door Lock Actuator ................... 45
Check Passenger Side Door Lock Actuator ........... 46
Check Door Key Cylinder Switch ............................ 47
Check Back Door Opener Switch ........................... 48
Check Back Door Opener Actuator ........................ 50
FUEL FILLER LID OPENER ..................................... 52
System Description/For RoadSter .......................... 52
FUEL LID OPEN OPERATION ............................ 52
FUEL LID OPENER CANCEL OPERATION ....... 52
Wiring Diagram — F/LID — /For Coupe ................. 53
Wiring Diagram — F/LID — / For Roadster ............ 54
CONSULT-III Function (BCM)/For Roadster .......... 55

BL-2Revision: 2006 November2007 350Z DATA MONITOR .................................................. 55
ACTIVE TEST ..................................................... 55
Terminals and Reference Value for BCM/For Road-
ster .......................................................................... 56
Trouble Diagnosis/For Roadster ............................. 56
FUEL LID DOSE NOT OPEN WITH FUEL LID
OPENER SWITCH .............................................. 56
REMOTE KEYLESS ENTRY SYSTEM ..................... 59
Component Parts and Harness Connector Location ... 59
FOR COUPE ....................................................... 59
FOR ROADSTER ................................................ 60
System Description ................................................. 61
INPUTS ............................................................... 61
OPERATION PROCEDURE ................................ 62
CAN Communication System Description .............. 63
CAN Communication Unit ....................................... 63
Schematic ............................................................... 64
Wiring Diagram — KEYLES — /For Coupe ............ 65
Wiring Diagram — KEYLES — /For Roadster ........ 68
Terminals and Reference Value for BCM ................ 71
Terminals and Reference Value for IPDM E/R ........ 72
CONSULT-III Function (BCM) ................................. 72
CONSULT-III Application Items for BCM ................ 73
“MULTI REMOTE CONTENT” ............................. 73
CONSULT-III Application Items for IPDM E/R ........ 74
DATA MONITOR .................................................. 74
ACTIVE TEST ..................................................... 74
Work Flow ............................................................... 75
Trouble Diagnosis Chart by Symptom .................... 75
Check Key Fob Battery and Function ..................... 77
Check ACC Switch ................................................. 78
Check Door Switch ................................................. 79
DRIVER SIDE DOOR SWITCH AND PASSEN-
GER SIDE DOOR SWITCH CHECK ................... 79
CHECK BACK DOOR SWITCH /FOR COUPE ... 81
Check Trunk Lid Lock Assembly (Trunk Room Lamp
Switch) / For Roadster ............................................ 83
Check Key Switch ................................................... 84
Check IPDM E/R Operation .................................... 85
Check Remote Keyless Entry Receiver .................. 85
Check Horn Function .............................................. 88
Check Headlamp Alarm .......................................... 88
Check Interior Lamp Operation .............................. 88
ID Code Entry Procedure ....................................... 89
KEY FOB ID SETUP WITH CONSULT-III ........... 89
KEY FOB ID SETUP WITHOUT CONSULT-III .... 90
Key Fob Battery Replacement ................................ 91
Removal and Installation of Remote Keyless Entry
Receiver ................................................................. 92
REMOVAL ........................................................... 92
INSTALLATION .................................................... 92
DOOR ........................................................................ 93
Fitting Adjustment ................................................... 93
COUPE ................................................................ 93
DOOR .................................................................. 93
STRIKER ADJUSTMENT .................................... 93
ROADSTER ......................................................... 94
DOOR .................................................................. 94
STRIKER ADJUSTMENT .................................... 94DOVE TAIL FEMALE ADJUSTMENT (ROAD-
STER) .................................................................. 95
Removal and Installation ......................................... 95
REMOVAL ............................................................ 95
INSTALLATION .................................................... 96
Removal and Installation of Dove Tail Male &
Female (Roadster) .................................................. 96
REMOVAL ............................................................ 96
INSTALLATION .................................................... 96
Door Weatherstrip ................................................... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 97
DOOR LOCK ............................................................. 98
Component Structure .............................................. 98
Inspection and Adjustment ...................................... 98
EXTERIOR HANDLE ROD ADJUSTMENT ......... 98
Removal and Installation ......................................... 98
REMOVAL ............................................................ 98
INSTALLATION .................................................... 99
Disassembly and Assembly .................................... 99
DISASSEMBLY .................................................... 99
ASSEMBLY .......................................................... 99
BACK DOOR ...........................................................100
Fitting Adjustment .................................................100
VERTICAL/LATERAL CLEARANCE ADJUST-
MENT .................................................................100
Back Door Assembly .............................................100
REMOVAL ..........................................................100
INSTALLATION ..................................................101
INSPECTION .....................................................101
Removal and Installation of Back Door Striker ......101
REMOVAL ..........................................................101
INSTALLATION ..................................................102
Removal and Installation of Back Door Stay .........102
REMOVAL ..........................................................102
INSTALLATION ..................................................102
Removal and Installation of Back Door Weatherstrip .103
REMOVAL ..........................................................103
INSTALLATION ..................................................103
BACK DOOR LOCK ................................................104
Removal and Installation of Back Door Lock & Back
Door Opener Actuator ...........................................104
REMOVAL ..........................................................104
INSTALLATION ..................................................104
INSPECTION .....................................................104
Removal and Installation of Back Door Opener
Switch (External) ...................................................105
REMOVAL ..........................................................105
INSTALLATION ..................................................105
Removal and Installation of Back Door Emergency
Opener Cable ........................................................106
REMOVAL ..........................................................106
INSTALLATION ..................................................106
TRUNK LID ..............................................................107
Fitting Adjustment .................................................107
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT ...................................................107
SURFACE HEIGHT ADJUSTMENT ..................107
Removal and Installation of Trunk Lid Assembly ..108

HOOD
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HOODPFP:F5100
Fitting AdjustmentNIS0000A
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1. Remove hood lock assembly, loosen the hood hinge nuts and close the hood.
2. Adjust the lateral and longitudinal clearance, and open the hood to tighten the hood hinge mounting bolts
to the specified torque.
3. Install the hood lock temporarily, and align the hood striker and hood lock so that the centers of hood
striker and hood lock become vertical viewed from the front, by moving the hood lock laterally.
4. Tighten hood lock assembly mounting bolts to the specified torque.
CAUTION:
Adjust right/left clearance between hood and each part to the following specification.
FRONT END HEIGHT ADJUSTMENT
1. Remove the hood lock and adjust the height by rotating the bumper rubber until the hood becomes 1 to1.5
mm (0.04 to 0.059 in) lower than the fender.
2. Temporarily tighten the hood lock assembly, and position it by engaging it with the hood striker. Check the
hood lock and hood striker for looseness, and tighten the hood lock assembly mounting bolts to the spec-
ified torque.
1. Hood assembly 2. Front bumper 3. Head lamp
4. Front fender 5. Bumper rubber 6. Hood hinge
7. Hood lock assembly
PIIB1387E
Hood and head lamp (B–B) : Less than 2.0 mm (0.08 in)
Hood and fender (C–C) : Less than 1.0 mm (0.04 in)

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HOOD
Revision: 2006 November2007 350Z
SURFACE HEIGHT ADJUSTMENT
1. Remove hood lock assembly, and adjust the surface height difference of hood and fender according to the
fitting standard dimension, by rotating RH and LH bumper rubbers.
2. Install hood lock temporarily, and move hood lock laterally until the centers of striker and lock become ver-
tical when viewed from the front.
3. Make sure that the hood lock secondary latch is properly
engaged with the secondary striker with hood's own weight.
4. Make sure that the hood lock primary latch is securely engaged
with the hood striker with hood's own weight by dropping hood
from approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
5. Move hood lockup and down until striker smoothly engages the
lock when the hood is closed.
6. When pulling the hood opener lever gently, make sure that front
end of the hood rises by approximately 20 mm (0.79 in) and that hood striker and hood lock primary latch
is disengaged. Also make sure that hood opener returns to the original position.
7. After adjustment, tighten lock bolts to the specified torque.
CAUTION:
Adjust evenness between hood and fender to the following specification.
Hood and fender (C–C) : 0 ± 1.0 mm (0 ± 0.04 in)
PIIB1082E

HOOD
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5. While pulling the hood lock cable, remove hood lock cable con-
nected to hood opener handle.
6. Remove grommet on dash board, and pull hood lock cable
toward passenger compartment.
CAUTION:
While pulling, be careful not to damage (peeling) the outside of
the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine compartment.
Be careful not to bend the cable too much, keeping the radius
100 mm (3.94 in) or more.
2. Check that the cable is not offset from the positioning grommet,
and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install while pulling hood lock cable.
5. Install the hood lock cable securely to the hood lock.
6. Install hood lock assembly.
7. After installing, check the hood lock adjustment and hood
opener operation.
Hood Lock Control InspectionNIS0000D
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Check that the secondary latch is properly engaged with the
secondary striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
2. While operating the hood opener, carefully check that the front
end of the hood is raised by approx. 20 mm (0.79 in). Also check
that the hood opener returns to the original position.
PIIB1332E
PIIA2332E
PIIA3552E
PIIB1082E

DOOR
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DOORPFP:80100
Fitting AdjustmentNIS0001X
COUPE
DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove the fender protector. Refer to EI-21, "FENDER PROTECTOR" .
2. Loosen the hinge mounting bolts. Raise the door at rear end to adjust.
STRIKER ADJUSTMENT
Adjust the striker so that it becomes parallel with the lock insertion
direction.
PIIA2334E
PIIB1226E

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DOOR
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ROADSTER
DOOR
Longitudinal clearance and surface height adjustment at front end
1. Remove the fender protector. Refer to EI-21, "FENDER PROTECTOR" .
2. Loosen the hinge mounting bolts. Raise the door at rear end to adjust.
STRIKER ADJUSTMENT
Adjust the striker so that it becomes parallel with the lock insertion
direction.
PIIA7605E
PIIB1226E

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BACK DOOR
Revision: 2006 November2007 350Z
BACK DOORPFP:90100
Fitting AdjustmentNIS00025
VERTICAL/LATERAL CLEARANCE ADJUSTMENT
1. Remove back door weatherstrip. Refer to BL-103, "Removal and Installation of Back Door Weatherstrip" .
2. Remove the luggage finisher lower (center). Refer to EI-40, "
LUGGAGE FLOOR TRIM" .
3. Loosen the back door lock mounting bolts. Raise the back door lock to the top position, and temporarily
tighten the back door lock mounting bolt at the position.
4. Close the back door lightly and adjust the surface height, then open the back door to finally tighten the
back door lock mounting bolts to the specified torque.
Back Door AssemblyNIS00026
REMOVAL
1. Remove the headlining. Refer to EI-44, "Removal and Installation (for Coupe Models)" .
2. Disconnect each harness connector, which is out to body from back door.
3. Support the back door striker with a proper material to prevent it
from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
back door open when removing the damper stay.
PIIA2403E
PIIA3078E

TRUNK LID
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TRUNK LIDPFP:H4300
Fitting AdjustmentNIS0002D
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1. Remove trunk rear finisher. Refer to EI-49, "TRUNK ROOM TRIM & TRUNK LID FINISHER" .
2. Loosen trunk lid hinge mounting bolts, and remove trunk lid lock. And then, close trunk lid.
3. Tighten trunk lid hinge mounting bolts to the specified torque after adjusting lateral clearance and clear-
ance to storage lid and rear bumper fascia.
4. Position trunk lid lock and engage trunk lid striker. Check trunk lid striker and trunk lid lock for looseness.
5. Tighten trunk lid mounting bolts to the specified torque.
SURFACE HEIGHT ADJUSTMENT
1. Remove trunk rear finisher. Refer to EI-49, "TRUNK ROOM TRIM & TRUNK LID FINISHER"
2. Remove trunk lid lock. Rotate bumper rubber to adjust height between trunk lid and bumper fascia.
3. Position trunk lid lock and engage trunk lid striker. Check trunk lid striker and trunk lid lock for looseness.
Tighten trunk lid mounting bolts to the specified torque.
4. Adjust lateral clearance and surface height between trunk lid and other parts so that they are within the
following dimensional difference.
CAUTION:
Adjust evenness between trunk lid and each part to the following specification.
1. Trunk lid assembly 2. Storage lid 3. Trunk lid weatherstrip
4. Rear fender 5. Trunk lid moulding 6. Rear combination lamp
7. Rear bumper fascia 8. Trunk lid hinge 9. TORX bolt (T30)
10. Trunk lid stay 11. Trunk lid lock assembly 12. Nut
13. Bumper rubber
PIIB0325E

TRUNK LID
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Removal and Installation of Trunk Lid StayNIS0002F
REMOVAL
1. Screwdriver into the gap and remove holder.
2. Remove trunk lid stay.
INSTALLATION
1. Note the following, and install in the reverse order of removal.
Install holder to trunk lid stay, and then push it into trunk lid hinge (stud ball) when installing trunk lid stay.
2. After installation, check the operation.
Removal and Installation of Trunk Lid Lock Assembly NIS0002G
REMOVAL
1. Remove the trunk lid weatherstrip. Refer to BL-113, "Removal and Installation of Trunk Lid Weatherstrip" .
2. Remove trunk lid release lever. Refer to EI-49, "
Removal and Installation (for Roadstar Models)" .
3. Remove the trunk lid finisher. Refer to EI-49, "
TRUNK ROOM
TRIM & TRUNK LID FINISHER" .
4. Disconnect the release lever cable and trunk lid opener cable
from the clip.
5. After removing the harness connector, remove the mounting
bolts, and remove the trunk lid lock.
INSTALLATION
Install in the reverse order of removal.
CAUTION:

After installing, close the trunk lid height. Perform the lock and surface height adjustment. Refer
to BL-107, "
Fitting Adjustment" .

After installing, check the operation.
Removal and Installation of Trunk Lid StrikerNIS0002H
REMOVAL
Remove the mounting bolts, then remove the striker from the trunk
lock support.
PIIA7601E
PIIA7602E
PIIB1179E