transmission NISSAN 350Z 2007 Z33 Clutch Workshop Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2007, Model line: 350Z, Model: NISSAN 350Z 2007 Z33Pages: 20, PDF Size: 0.67 MB
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CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION CL
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Revision: 2006 November2007 350Z
CLUTCH
PRECAUTIONS .......................................................... 2
Precautions for Battery Service ................................ 2
Service Notice or Precautions .................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
CLUTCH PEDAL ........................................................ 5
On-Vehicle Inspection and Adjustment .................... 5
Removal and Installation .......................................... 6
COMPONENTS .................................................... 6
REMOVAL ............................................................. 6
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6
CLUTCH FLUID .......................................................... 7
Bleeding ................................................................... 7
CLUTCH MASTER CYLINDER .................................. 8
Components ............................................................. 8
Removal and Installation .......................................... 8
REMOVAL ............................................................. 8INSTALLATION ..................................................... 9
Disassembly and Assembly ...................................... 9
DISASSEMBLY ..................................................... 9
INSPECTION AFTER DISASSEMBLY .................. 9
ASSEMBLY ......................................................... 10
CSC (CONCENTRIC SLAVE CYLINDER) ................ 11
Removal and Installation ........................................ 11
COMPONENTS ................................................... 11
REMOVAL ........................................................... 11
INSTALLATION ................................................... 13
CLUTCH PIPING ....................................................... 15
Removal and Installation ........................................ 15
CLUTCH DISC, CLUTCH COVER ............................ 16
Removal and Installation ........................................ 16
COMPONENTS ................................................... 16
REMOVAL ........................................................... 16
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 19
Clutch Control System ............................................ 19
Clutch Master Cylinder ........................................... 19
Clutch Disc ............................................................. 19
Clutch Cover ........................................................... 19
Clutch Pedal ........................................................... 19
Page 2 of 20
CL-2
PRECAUTIONS
Revision: 2006 November2007 350Z
PRECAUTIONSPFP:00001
Precautions for Battery ServiceNCS00001
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Service Notice or PrecautionsNCS00002
Recommended clutch fluid is brake fluid “DOT 3”. Refer to MA-11, "RECOMMENDED FLUIDS AND
LUBRICANTS" .
Never reuse drained clutch fluid.
Be careful not to splash clutch fluid on painted areas.
When removing clutch tube, use a flare nut wrench.
When installing clutch tube, use a flare nut torque wrench.
Use new clutch fluid to clean or wash all parts of master cylinder.
Never use mineral oils such as gasoline or kerosene. It will ruin
the rubber parts of the hydraulic system.
If transmission assembly is removed from the vehicle, always
replace CSC (Concentric Slave Cylinder) body and CSC tube.
Return CSC body insert to original position to remove transmis-
sion assembly. Dust on clutch disc sliding parts may damage
seal of CSC body and may cause clutch fluid leakage.
Do not disassemble CSC body.
WARNING:
After cleaning clutch disc, wipe it with a dust collector. Do not use compressed air.SBR686C
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CSC (CONCENTRIC SLAVE CYLINDER)
CL-11
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Revision: 2006 November2007 350Z
CSC (CONCENTRIC SLAVE CYLINDER)PFP:30500
Removal and InstallationNCS0029M
CAUTION:
If transmission assembly is removed from the vehicle, always replace CSC (Concentric Slave Cyl-
inder) body and CSC tube. Return CSC body insert to original position to remove transmission
assembly. Dust on clutch disc sliding parts may damage seal of CSC body and may cause clutch
fluid leakage.
Do not disassemble CSC body.
Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.
COMPONENTS
REMOVAL
1. Remove transmission assembly from the vehicle. Refer to MT-18, "Removal and Installation" .
1. Transmission assembly 2. CSC (Concentric Slave Cylinder)
body3. Dust cover
4. CSC (Concentric Slave Cylinder)
tube5. Air bleeder valve
Refer to GI-11, "
Components" for the symbols in the figure.
PCIB1940E
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CL-12
CSC (CONCENTRIC SLAVE CYLINDER)
Revision: 2006 November2007 350Z
2. Remove CSC tube mounting bolt.
3. Pull up the lock pin of CSC body.
4. Pull out the CSC tube (1) from the CSC body (2).
5. Remove CSC tube and dust cover from transmission case.
6. Remove air bleeder valve from CSC tube.
7. Remove CSC body from transmission case.
PCIB1902E
PCIB1903E
PCIB1904E
PCIB1905E
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CSC (CONCENTRIC SLAVE CYLINDER)
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Revision: 2006 November2007 350Z
INSTALLATION
1. Install CSC body to transmission case and then tighten mount-
ing bolts to the specified torque. Refer to CL-11, "
COMPO-
NENTS" .
CAUTION:
Do not reuse CSC body.
Do not insert and operate CSC body because piston and
stopper of CSC body components may fall off.
2. Install dust cover to transmission case.
CAUTION:
Be careful with the orientation of dust cover.
3. Insert CSC tube to dust cover.
CAUTION:
Do not reuse CSC tube.
Be sure not to damage O-ring of CSC tube.
4. Press down the lock pin of the CSC body.
5. Insert the CSC tube (1) into the connector of the CSC body (2)
until it clicks.
PCIB1905E
: Vehicle front
PCIB1906E
PCIB1907E
PCIB1904E
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CL-14
CSC (CONCENTRIC SLAVE CYLINDER)
Revision: 2006 November2007 350Z
6. Install CSC tube mounting bolt and then tighten mounting bolt to
the specified torque. Refer to CL-11, "
COMPONENTS" .
CAUTION:
Assemble the components checking that the bracket (A) on
the CSC body and the nozzle (B) closely contact each other
before tightening the bolt. When assembled correctly, the
components should not move beyond the allowable loose-
ness of the connector on the CSC body.
7. Install transmission assembly to the vehicle. Refer to MT-20,
"INSTALLATION" .
8. Bleed the air from the clutch hydraulic system, Refer to CL-7,
"Bleeding" .
PCIB1902E
PCIB1908E
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CL-16
CLUTCH DISC, CLUTCH COVER
Revision: 2006 November2007 350Z
CLUTCH DISC, CLUTCH COVERPFP:30100
Removal and InstallationNCS0000G
COMPONENTS
CAUTION:
If transmission assembly is removed from the vehicle, always replace CSC (Concentric Slave Cyl-
inder) body and CSC tube. Return CSC body insert to original position to remove transmission
assembly. Dust on clutch disc sliding parts may damage seal of CSC body and may cause clutch
fluid leakage.
Be careful not to bring any grease into contact with the clutch disc facing, pressure plate surface
and flywheel surface.
If flywheel is removed, align dowel pin with the smallest hole of flywheel. Refer to EM-111,
"ASSEMBLY" .
When installing, be careful that grease applied to main drive gear does not adhere to clutch disc.
Do not clean in solvent on clutch disk.
REMOVAL
1. Remove transmission assembly from the vehicle. Refer to MT-18, "Removal and Installation" .
2. Loosen clutch cover mounting bolts with power tool. Remove clutch cover and clutch disc.
CAUTION:
Do not drop clutch disc.
1. Flywheel 2. Clutch disc 3. Clutch cover
4. Main drive gear
A. First step
B. Final step
Refer to GI-11, "
Components" , and the followings for the symbols in the figure.
: Replace the parts as a set.
: Apply lithium-based grease including molybdenum disulphide
PCIB1939E
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CL-18
CLUTCH DISC, CLUTCH COVER
Revision: 2006 November2007 350Z
2. Install clutch disc and clutch cover. Pre-tighten mounting bolts
and install clutch aligning bar.
CAUTION:
If either clutch disk or clutch cover is needed to be
replaced, replace them as a set.
3. Tighten clutch cover mounting bolts evenly in two steps in the
order shown in the figure. Refer to CL-16, "
Removal and Instal-
lation" .
4. Install transmission assembly. Refer to MT-18, "
Removal and
Installation" . Tool number : ST20670000 ( — )
SCIA6797E