window NISSAN 350Z 2007 Z33 Roof Workshop Manual

RF-2Revision: 2006 November2007 350Z Check Roof Actuator (Close Operate) .................... 66
Check Roof Full Close Detection Switch ................ 67
Check 5th Bow Actuator (Close Operate) .............. 69
Check 5th Bow Full Close Detection Switch (Close
Operate) ................................................................. 69
Check 5th Bow Full Open Detection Switch (Close
Operate) ................................................................. 71
Check 5th Bow Half-Latch Switch (Close Operate) ... 72
Check 5th Bow Full-Latch Switch ........................... 73
Check 5th Bow Ending Switch ................................ 75
Check 5th Bow Closure Motor ................................ 76
Check Soft Top Front Lock Switch .......................... 77
Check Operation Permission Condition .................. 78
Check Each Switch Condition (Open Operate) ...... 80
Check Each Switch Condition (Close Operate) ...... 81
Check Power Window Down Request Signal ......... 81
Check Power Window Harness .............................. 82
Check Passenger Side Seat Operate Signal 1 ....... 82
Check Passenger Side Seat Operate Signal 2 ....... 83
Check Passenger Side Seat Operate Signal 3 ....... 83
Check Seat Back Position Signal ........................... 83
Check Speed Signal Circuit .................................... 84
Check Indicator Lamp Circuit ................................. 85
Removal and Installation of Soft Top Control Unit ... 86
REMOVAL ........................................................... 86
INSTALLATION .................................................... 86
Component Parts Drawing ...................................... 87
Removal and Installation of Soft Top Assembly ...... 88
REMOVAL ........................................................... 88
INSTALLATION .................................................... 89
Removal and Installation of Soft Top Cover ............ 90
REMOVAL ........................................................... 90
INSTALLATION .................................................... 97
Removal and Installation of Switches ...................107
REMOVAL .........................................................107
INSTALLATION ..................................................107
Removal and Installation of Roof Actuator ...........108
REMOVAL .........................................................108
INSTALLATION ..................................................108
Removal and Installation of 5th Bow Drive Unit ....108REMOVAL ..........................................................108
INSTALLATION .................................................. 111
Removal and Installation of Front Lock .................115
REMOVAL ..........................................................115
INSTALLATION ..................................................115
INSPECTION AND ADJUSTMENT ...................115
Repairing Method for Water Leakage Around Doors .116
WATER LEAKAGE FROM A ..............................116
WATER LEAKAGE FROM B ..............................117
WATER LEAKAGE FROM C .............................117
WATER LEAKAGE FROM D .............................118
WATER LEAKAGE FROM E ..............................118
WATER LEAKAGE TEST ..................................119
Correspondence in Emergency ............................120
MANUAL OPERATION (SOFT TOP FULLY
OPEN
FULLY CLOSE) ..................................120
MANUAL OPERATION (SOFT TOP FULLY
CLOSE
FULLY OPEN) ..................................121
STORAGE LID .........................................................123
Removal and Installation of Storage Lid Assembly .123
REMOVAL ..........................................................123
INSTALLATION ..................................................123
Removal and Installation of Storage Lid Inside Unit .124
REMOVAL ..........................................................124
INSTALLATION ..................................................125
Removal and Installation of Storage Lid Actuator .126
REMOVAL ..........................................................126
INSTALLATION ..................................................126
Removal and Installation of Storage Room Finisher .126
REMOVAL ..........................................................126
INSTALLATION ..................................................127
Removal and Installation of Storage Outer Protector .127
Adjustment of Storage Lid .....................................128
ADJUSTMENT IN FULLY CLOSED POSITION .128
ADJUSTMENT IN FULLY OPENED POSITION .129
Removal and Installation of Storage Lid Striker Lock
& Storage Lid Emergency Opener Cable ..............130
REMOVAL ..........................................................130
INSTALLATION ..................................................130

PRECAUTIONS
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS00063
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Battery ServiceNIS00064
Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
Precautions NIS00065

Disconnect both battery cables in advance.

Never tamper with or force air bag lid open, as this may adversely affect air bag performance.

Be careful not to scratch pad and other parts.

When removing or disassembling any part, be careful not to damage or deform it. Protect parts, which
may get in the way with cloth.

When removing parts with a screwdriver or other tool, protect parts by wrapping them with vinyl or tape.

Keep removed parts protected with cloth.

If a clip is deformed or damaged, replace it.

If an unreusable part is removed, replace it with a new one.

Tighten bolts and nuts firmly to the specified torque.

After re-assembly has been completed, make sure each part functions correctly.

Remove stains in the following way.
Water-soluble stains:
Dip a soft cloth in warm water, and then squeeze it tightly. After wiping the stain, wipe with a soft dry cloth.
Oil stain:
Dissolve a synthetic detergent in warm water (density of 2 to 3% or less), dip the cloth, then clean off the stain
with the cloth. Next, dip the cloth in fresh water and squeeze it tightly. Then clean off the detergent completely.
Then wipe the area with a soft dry cloth.
Do not use any organic solvent, such as thinner or benzine.

RF-12
SOFT TOP
Revision: 2006 November2007 350Z
Following Parts Are Built Into 5th Bow Auto Closure Assembly.

5th bow half-latch switch built in 5th bow lock assembly in storage lid.

5th bow full-latch switch built in 5th bow lock assembly in storage lid.

5th bow ending switch built in 5th bow lock assembly in storage lid.

5th bow unlock actuator.

5th bow closure motor.
NOTE:
Always replace following switches as a 5th bow lock assembly.

5th bow half-latch switch

5th bow full-latch switch

5th bow ending switch.
5th bow full open detection switch and 5th bow full close detection switch are built into 5th bow switch assem-
bly located at plate rail RR. Replace above switches as a plate rail RR.
System DescriptionNIS0006C
An electronic soft top open/close system has been adopted that allows the soft top to be opened or closed
using the soft top switch.
The following parts operate, linked with the operation of the soft top.

When the soft top begins to operate, the passenger seat tilts forward. When operation is completed, it
returns to its original position.
(It does not move when the seat cancel switch is ON.)

When the soft top begins to operate, both power windows activate to the fully-open position.
(They do not activate to the fully-closed position after operation is completed.)
Moreover, power window cannot be operated while soft top is operating.
When the soft top switch is released, soft top operation stops.
PIIB9112E

SOFT TOP
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CONDITIONS FOR OPERATION
Operation is avairable when all of the conditions below are satisfied.

Ignition switch is ON.

The brake pedal is ON.

Vehicle speed is 4 km/h (2 MPH) or less.

Battery voltage is approximately 10 V or more.
CAUTION:
Run the engine when operating or inspecting the soft top to prevent battery dies.
CONDITIONS FOR STOPPING OPERATION
Operation of the soft top stops when the conditions below are satisfied while the soft top is operating.

Any of the above operation conditions is no longer satisfied.

The passenger side power seat is operated. (It does not move when seat cancel switch is ON.)
OUTLINE OF OPERATION
Refer to the illustrations for the positions of the soft top, and the conditions of switch and actuator operation.
OPERATION: FULL CLOSE → FULL OPEN
Refer to RF-19, "State Chart" .

CONDITION: FULL CLOSE

CONDITION: OP 1
When the soft top switch is pushed to OPEN, the indicator lamp illuminates, windows activate to the fully-
open position and the passenger seat tilts forward by approximately 6 degrees by power window down
request signal. When passenger seat tilts forward by approximately 6 degrees, seat back position signal is
turned ON.

CONDITION: OP 2
The 5th bow unlock actuator operates, releasing the 5th bow lock.
Item Condition
5th bow half-latch switch : OFF
5th bow full-latch switch : OFF
5th bow ending switch : OFF
5th bow full open detection switch : OFF
5th bow full close detection switch : OFF
Storage lid full open detection switch : OFF
Storage lid full close detection switch LH : OFF
Storage lid full close detection switch RH : OFF
Roof full open detection switch : OFF
Roof full close detection switch : OFF
Body interference prevention switch : OFF
Roll bar interference prevention switch : OFF
Item Condition
Soft top switch : OPEN (Until the operation ends)
Indicator lamp : ON
Power window down request signal : ON
Seat back position signal : OFF → ON
Item Condition
5th bow unlock actuator : ON

SOFT TOP
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CONDITION: OP 9
While the roof is opening, the 5th bow actuator moves the 5th bow up.

CONDITION: OP 10
While the roof is opening, the 5th bow stops in the fully-open position.

CONDITION: OP 11
The roof is stored and stops motion. The storage lid actuator operates (DOWN operation) to lower the
storage lid.
The passenger seat also returns to its original position.

CONDITION: OP 12
At the fully-closed position, the storage lid inverts and stops. The passenger seat tilts back. Opening oper-
ation is completed, and the indicator lamp turns OFF.
Item Condition
Roof actuator (LH and RH) : OPEN
5th bow actuator : UP
5th bow full close detection switch : OFF → ON
Roll bar interference prevention switch : OFF → ON
Item Condition
Roof actuator (LH and RH) : OPEN
5th bow full open detection switch : OFF → ON
5th bow actuator : UP → STOP
Body interference prevention switch : OFF → ON
Item Condition
Roof full open detection switch : OFF → ON
Roof actuator (LH and RH) : OPEN → STOP
Storage lid actuator (LH and RH) : CLOSE
Storage lid full open detection switch : ON → OFF
Storage lid full close detection switch (LH) : ON → OFF
Power window request signal : OFF
Item Condition
Storage lid full close detection switch (RH) : ON → OFF
Storage lid actuator (LH and RH) : CLOSE → OPEN → STOP
Indicator lamp : ON → OFF

RF-16
SOFT TOP
Revision: 2006 November2007 350Z
OPERATION: FULL OPEN → FULL CLOSE
Refer to RF-21, "State Chart" .

CONDITION: FULL OPEN

CONDITION: CL 1
When the soft top switch is pressed to the CLOSE side, the indicator lamp illuminates, storage lid unlock
actuator also operates, releasing the storage lid lock.

CONDITION: CL 2
Windows activate to the fully-open position and the passenger seat tilts forward by approximately 6
degrees by power window down request signal. Storage lid actuator operates to raise the storage lid.
When passenger seat tilts forward by approximately 6 degrees, seat back position signal is turned ON.

CONDITION: CL 3
The storage lid stops at the fully-open position. The roof actuator operates (CLOSE operation) to close the
roof.
Item Condition
5th bow half-latch switch : ON
5th bow full-latch switch : ON
5th bow ending switch : ON
5th bow full open detection switch : ON
5th bow full close detection switch : ON
Storage lid full open detection switch : OFF
Storage lid full close detection switch LH : OFF
Storage lid full close detection switch RH : OFF
Roof full open detection switch : ON
Roof full close detection switch : ON
Body interference prevention switch : ON
Roll bar interference prevention switch : ON
Item Condition
Soft top switch : OLOSE (Until the operation ends)
Indicator lamp : ON
Storage lid unlock actuator : ON
Storage lid full close detection switch (RH) : OFF → ON
Item Condition
Storage lid full close detection switch (LH) : OFF → ON
Storage lid actuator (LH and RH) : UP
Power window down request signal : ON
Storage lid unlock actuator : ON → OFF
Seat back position signal : OFF → ON
Item Condition
Storage lid full open detection switch : OFF → ON
Storage lid actuator (LH and RH) : OPEN → STOP
Roof actuator (LH and RH) : CLOSE
Roof full open detection switch : ON → OFF
Body interference prevention switch : ON → OFF

RF-18
SOFT TOP
Revision: 2006 November2007 350Z

CONDITION: CL 10
5th bow auto closure operates. The passenger seat tilts back. Closing operation is completed, soft top
front lock is locked, and the indicator lamp turns OFF. The passenger seat also returns to its original posi-
tion.
Item Condition
5th bow actuator : DOWN → STOP
5th bow half-latch switch : ON → OFF
5th bow full-latch switch : ON → OFF
5th bow ending switch : ON → OFF
5th bow closure motor : CLOSE → STOP
Power window request signal : OFF
Indicator lamp : ON → OFF

RF-34
SOFT TOP
Revision: 2006 November2007 350Z
23 W/G Speed signal (2 pulse)Input/
OutputSpeed meter operate
[When vehicle speed is
Approx. 40 km/h (25 MPH)]
24 GStorage lid full close
detection switch (RH) signalInput OP5 → OP12 5 → 0 → 5
25 L/YStorage lid full close
detection switch (LH) signalInput OP6 → OP11 5 → 0 → 5
26 LG5th bow full open detection
switch signalInputOP5 → OP7 5 → 0 → 5
OP10 5 → 0
27 GY5th bow full close detection
switch signalInputOP4 → OP8 5 → 0 → 5
OP9 5 → 0
28 LG/BSoft top front lock detection
switch signalInput Front lock: Lock 5
: Unlock 0
29 R/Y 5th bow ending switch signal Input OP4 5 → 0
30 Y/R 5th bow full-latch switch signal Input OP4 5 → 0
31 L 5th bow half-latch switch signal Input OP3 5 → 0
32 WBody interference
prevention switch signalInput OP10 5 → 0
33 BRStorage lid full open
detection switch signalInput OP7 → OP11 5 → 0 → 5
34 L/W Seat back position signal InputWhen passenger seat
inclines forward0
Other than above 5
35 Y Indicator lamp signal InputOP1 → OP12 0
Other than above Battery voltage
36 PU Power window down signal OutputOP1→OP11 0
Other than above 5
37 RRoof actuator LH
(OPEN) signalOutputOP8 → OP11 0 → Battery voltage → 0
Other than above 0
38 W Brake pedal signal Input Brake pedal: Depressed Battery voltage
: Released 0
41 R/LStorage lid actuator LH
(OPEN) signalOutputOP6 → OP7
0 → Battery voltage → 0
OP12
Other than above 0
42 YRoof actuator LH
(CLOSE) signalOutput — 0
44 G/R5th bow actuator
(DOWN) signalOutputOP7 → OP8 0 → Battery voltage → 0
Other than above 0
45 G/Y5th bow actuator
(UP) signalOutputOP3 → OP5
0 → Battery voltage → 0
OP9 → OP10
Other than above 0 Termi-
nal No.Wire
colorDescription
Condition
(Roof position: OP)Value (V)
(Approx.)
Signal nameInput/
Output
PIIB0078J

RF-36
SOFT TOP
Revision: 2006 November2007 350Z
22 W/RRoll bar interference prevention
switch signalInput CL5 0 → 5
23 W/G Speed signal (2 pulse)Input/
OutputSpeed meter operate
[When vehicle speed is
Approx. 40 km/h (25 MPH)]
24 GStorage lid full close
detection switch (RH) signalInput CL1 → CL8 5 → 0 → 5
25 L/YStorage lid full close
detection switch (LH) signalInput CL2 → CL7 5 → 0 → 5
26 LG5th bow full open detection
switch signalInputCL4 0 → 5
CL7 5 → 0
CL8 0 → 5
27 GY5th bow full close
detection switch signalInputCL5 → CL6 0 → 5 → 0
CL9 0 → 5
28 LG/BSoft top front lock detection
switch signalInput Front lock: Lock 5
: Unlock 0
29 R/Y 5th bow ending switch signal Input CL10 0 → 5
30 Y/R 5th bow full-latch switch signal Input CL10 0 → 5
31 L 5th bow half-latch switch signal Input CL9 → CL10 0 → 5
32 WBody interference
prevention switch signalInput CL3 0 → 5
33 BRStorage lid full open
detection switch signalInput CL3 → CL7 5 → 0 → 5
34 L/W Seat back position signal InputWhen passenger seat
inclines forward0
Other than above 5
35 Y Indicator lamp signal InputCL1 → CL10 0
Other than above Battery voltage
36 PU Power window down signal OutputCL1 → CL10 0
Other than above 5
37 RRoof actuator LH
(OPEN) signalOutput — 0
38 W Brake pedal signal Input Brake pedal: Depressed Battery voltage
: Released 0
41 R/LStorage lid actuator LH
(OPEN) signalOutputCL2 → CL3
0 → Battery voltage → 0
CL8
Other than above 0
42 YRoof actuator LH
(CLOSE) signalOutput CL3 → CL6 0 → Battery voltage → 0
44 G/R5th bow actuator
(DOWN) signalOutputCL4 → CL5
0 → Battery voltage → 0
CL8 → CL10
45 G/Y5th bow actuator
(UP) signalOutput CL6 → CL7 0 → Battery voltage → 0 Termi-
nal No.Wire
colorDescription
Condition
(Roof position: CL)Va l u e ( V )
(Approx.)
Signal name Input/
Output
PIIB0078J

SOFT TOP
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Work FlowNIS0006I
1. Check the symptom and customer's requests.
2. Understand the outline of system. Refer to RF-12, "
System Description" .
3. According to the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to RF-37,
"Trouble Diagnosis Chart by Symptom" .
4. Does soft top system operate normally? If Yes, GO TO 5. If No, GO TO 3.
5. INSPECTION END.
Trouble Diagnosis Chart by SymptomNIS0006J
(CLOSE → OPEN)
The operation chart for roof position. Refer to RF-19, "State Chart" .
48 Y/BStorage lid actuator LH
(CLOSE) signalOutputCL7 → CL8 0 → Battery voltage → 0
Other than above 0 Te r m i -
nal No.Wire
colorDescription
Condition
(Roof position: CL)Va l u e ( V )
(Approx.)
Signal name Input/
Output
Symptom Diagnostic procedure and repair order Roof position Refer to page
Roof does not operate1. Check soft top control unit power supply OP1RF-40
2. Check soft top switch (Open) OP1RF-40
3. Check operation permission condition OP1RF-78
4. Check each switch condition (Open operate) Full closeRF-80
5. Check seat back position signal OP1RF-83
6. Check 5th bow unlock actuator (Open operate) OP2RF-44
7. Check 5th bow half-latch switch (Open operate) OP2RF-44
8. Check 5th bow actuator (Open operate) OP3RF-46
5th bow operation stops at full
open position1. Check 5th bow full close detection switch
(Open operate)OP4RF-46
2. Check 5th bow full open detection switch
(Open operate)OP5RF-48
3. Check storage lid unlock actuator
(Open operate)OP5RF-49
4. Check storage lid full close detection switch (LH
and RH) (Open operate)OP5.6RF-50
5. Check storage lid actuator (Open operate) OP6RF-52
Storage lid operation stops at
full open positionCheck storage lid full open detection switch (Open
operate)OP7RF-53
Roof does not operate Check roof actuator (Open operate) OP8RF-55
Roof stops on the wayCheck roll bar interference prevention switch
(Open operate)OP8RF-56
Storage lid operation stops at
full open position after the roof
is stored.1. Check body interference prevention switch
(Open operate)OP10RF-57
2. Check roof full open detection switch OP10RF-58
Passenger side seat back does
not operate.1. Check passenger side seat cancel switch OP1SE-52
2. Check passenger side seat operate signal 1 OP1RF-82
Passenger side seat bock does
not return to former stateCheck passenger side seat operate signal 2 OP10RF-83
Power window down does
not operate.Check power window harness OP1RF-82