clock NISSAN ALMERA 2001 User Guide

12 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-I
With CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Confirm that proper vacuum is applied. Refer to test No. 10. During adjustment, vacuum should be applied.
3. Insert 0.05 mm (0.0020 in) feeler gauge between stopper and throttle drum as shown in the figure.
SEF073X
4. Turn throttle position sensor body counterclockwise until ªCLSD THL/P SWº signal switches to ªOFFº.
SEF863Y
©GO TO 13.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG
Basic Inspection/Hatchback (Cont'd)
EC-134

13 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-II
With CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
+Gradually move the sensor body clockwise and stop it when ªCLSD THL/P SWº signal switches from ªOFFº to
ªONº, then temporarily tighten sensor body fixing bolts.
SEF964W
2. Make sure two or three times that the signal is ªONº when the throttle valve is closed and ªOFFº when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the signal remains ªOFFº when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the ªCLSD THL/P SWº signal again.
SEF716Y
The signal remains ªOFFº while closing throttle valve.
OK or NG
OK©GO TO 14.
NG©GO TO 12.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG
Basic Inspection/Hatchback (Cont'd)
EC-135

16 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-I
Without CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Confirm that proper vacuum is applied. Refer to Test No. 10. During adjustment, vacuum should be applied.
3. Insert 0.05 mm (0.0020 in) feeler gauge between stopper and throttle drum as shown in the figure.
SEF073X
SEF711X
4. Turn throttle position sensor body counterclockwise until continuity does not exist.
SEF964W
©GO TO 17.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG
Basic Inspection/Hatchback (Cont'd)
EC-138

17 ADJUSTMENT THROTTLE POSITION SWITCH CLOSED POSITION-II
Without CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
+Gradually move the sensor body clockwise and stop it when the continuity comes to exist, then temporarily
tighten sensor body fixing bolts.
SEF964W
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
3. Remove 0.05 mm (0.0020 in) feeler gauge then insert 0.15 mm (0.0059 in) feeler gauge.
4. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
OK or NG
OK©GO TO 18.
NG©GO TO 16.
18 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
Without CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi-
tion memory will not be reset correctly.
1. Confirm that proper vacuum is applied. Refer to Test No. 10.
2. Attach blind cap to vacuum port from which vacuum hose to throttle opener was disconnected.
3. Start engine.
4. Warm up engine to normal operating temperature.
5. Stop engine. (Turn ignition switch ªOFFº.)
6. Turn ignition switch ªONº and wait at least 5 seconds.
SEF864V
7. Turn ignition switch ªOFFº and wait at least 9 seconds.
8. Repeat steps 6 and 7, 20 times.
©GO TO 19.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG
Basic Inspection/Hatchback (Cont'd)
EC-139

6 ADJUST THROTTLE POSITION SENSOR IDLE POSITION
With CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Turn throttle position sensor body clockwise or counterclockwise until ªTHRTL POS SENº indication becomes 0.35 to
0.65V.
SEF964W
3. Tighten the throttle position sensor fixing bolts.
©GO TO 7.
7 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
With CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi-
tion memory will not be reset correctly.
1. Start engine and warm it up to normal operating temperature.
2. Select ªCLSD THL POSº in ªDATA MONITORº mode with CONSULT-II.
3. Stop engine. (Turn ignition switch ªOFFº.)
4. Turn ignition switch ªONº and wait at least 5 seconds.
SEF864V
5. Turn ignition switch ªOFFº and wait at least 9 seconds.
6. Repeat steps 4 and 6 until ªCLSD THL POSº indication changes to ªONº.
SEF061Y
©GO TO 11.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG
Basic Inspection/Hatchback (Cont'd)
EC-146

8 CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Turn ignition switch ªONº.
4. Check voltage between ECM terminal 92 and ground with accelerator pedal fully released.
NEF315A
Voltage: 0.35 to 0.65V
OK©GO TO 6.
NG©GO TO 9.
9 CHECK THROTTLE VALVE OPERATION
Without CONSULT-II
1. Loosen throttle position sensor fixing bolts.
2. Turn throttle position sensor body clockwise or counterclockwise until the voltage between ECM terminal 92 and ground
becomes 0.35 to 0.65V.
SEF964W
3. Tighten the throttle position sensor fixing bolts.
©GO TO 10.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONQG
Basic Inspection/Hatchback (Cont'd)
EC-147

JEF344Y
Spill TubeNJEC0618S03RemovalNJEC0618S0301Loosen and remove the mounting bolts and flare nuts in the
reverse order of the numbers in the figure.
+When the flare nuts are loosened, hold the head of hexagonal
retaining bolts (head inside) using a wrench.
Installation
NJEC0618S03021. Tighten the flare nuts and mounting bolts in the numerical
order shown in the figure.
+When the flare nuts are tightened, hold the head of the hex-
agonal retaining bolts (head inside) using a wrench.
2. To prevent interference with the rocker cover, place the spill
gasket joint within the range shown by the arrow, then tighten
the mounting bolts. (Be especially careful about No. 2 and 4
cylinders.)
+After the spill tube is installed, check the airtightness of
the spill tube.
+After the bolts are tightened, the joint of the spill tube gasket
might be broken. However, this will not affect function.
JEF345Y
High Pressure Injection Nozzle AssemblyNJEC0618S04RemovalNJEC0618S04011. Remove the nozzle support, then pull out the high-pressure
injection nozzle assembly by turning it clockwise/
counterclockwise.
2. Using a tool such as a flat-head screwdriver, remove the cop-
per washer inside the cylinder head.
CAUTION:
Do not disassemble the high-pressure injection nozzle.
Installation
NJEC0618S04021. Insert the nozzle gasket to the cylinder head hole.
2. Attach the O-ring to the mounting groove of the nozzle side,
then insert it in the cylinder head.
TEST AND ADJUSTMENTNJEC0619WARNING:
When using nozzle tester, be careful not to allow diesel fuel
sprayed from nozzle to contact your hands or body, and make
sure your eyes are properly protected with goggles.
BASIC SERVICE PROCEDUREYD
Injection Tube and Injection Nozzle (Cont'd)
EC-616

JEF351Y
2. Disconnect the fuel hoses from the fuel injection pump.
3. Disconnect the harness connector from the fuel injection
pump.
+Disconnect the connector by pulling the connector stopper
fully.
+When the stopper is fully pulled, the connector will be discon-
nected together. For installation, push the connector half way
first, then press the stopper until it locks, so that the connec-
tor is connected together.
4. Remove the fuel injection pump rear bracket.
JEF352Y
5. Remove the front chain case.
+Move the power steering fluid reservoir tank from the bracket.
+Loosen and remove the mounting bolts in the reverse order of
the numbers shown in the figure.
+As for bolts 6, 10, and 11, remove with rubber washer because
there is not enough space for removing only the bolts.
CAUTION:
To prevent foreign objects from getting in the engine, cover
the opening during the removal of the front chain case.
JEF353Y
6. Adjust the No. 1 cylinder to the top dead center position.
+Turn the crankshaft pulley clockwise, then align the alignment
mark (punched mark) of the camshaft sprocket to the position
shown in the figure.
+There is no indicator on the crankshaft pulley.
+It is not necessary to mark the secondary timing chain for
removal because it can be matched by the link color for instal-
lation. However, the alignment mark on the fuel injection pump
sprocket is difficult to see; mark it if necessary.
JEF354Y
7. Remove the chain tensioner.
a. Push the plunger of the chain tensioner, then fix it with a tool
such as a push pin.
JEF355Y
b. Using the hexagon wrench (face to face: 5 mm) (SST), remove
the mounting bolts, then remove the chain tensioner.
+A multi-purpose tool may also be used.
BASIC SERVICE PROCEDUREYD
Electronic Control Fuel Injection Pump (Cont'd)
EC-619

5 INSTALL CRANKSHAFT POSITION SENSOR (TDC)
1. Install crankshaft position sensor (TDC) and temporarily tighten the fixing bolt.
2. Turn crankshaft position sensor (TDC) clockwise until it stops.
3. Tighten the fixing bolt.
SEF409Y
©GO TO 6.
6 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-665.
©INSPECTION END
DTC P0335 CRANK POS SEN (TDC)YD
Diagnostic Procedure (Cont'd)
EC-700

Wiring Diagram - ROOM/L -/Sedan With Interior
Room Lamp Timer ................................................... 117
Trouble Diagnoses/Sedan With Interior Room
Lamp Timer .............................................................. 119
System Description/Hatchback With Interior
Room Lamp Timer ...................................................127
Wiring Diagram - ROOM/L -/Hatchback With
Interior Room Lamp Timer.......................................129
Trouble Diagnoses/Hatchback With Interior
Room Lamp Timer ...................................................131
Wiring Diagram - ROOM/L -/Sedan Without
Timer ........................................................................139
Wiring Diagram - ROOM/L -/Hatchback Without
Timer ........................................................................140
SPOT AND TRUNK ROOM LAMPS...........................141
Wiring Diagram - INT/L -/Sedan ..............................141
Wiring Diagram - INT/L -/Hatchback .......................143
METERS AND GAUGES.............................................144
Component Parts and Harness Connector
Location/Sedan ........................................................144
System Description/Sedan ......................................144
Combination Meter/Sedan With Tachometer...........146
Schematic/Sedan With Tachometer ........................147
Combination Meter/Without Tachometer .................148
Schematic/Without Tachometer ...............................149
Construction/Sedan .................................................150
Wiring Diagram - METER -/Without Tachometer ....151
Wiring Diagram - METER -/Sedan ..........................152
Meter/Gauge Operation and Odo/Trip Meter
Segment Check in Diagnosis Mode/Sedan.............153
Trouble Diagnoses/Sedan .......................................154
Electrical Components Inspection/Sedan ................162
Component Parts and Harness Connector
Location/Hatchback .................................................164
System Description/Hatchback ................................164
Combination Meter/Hatchback (Models before
VIN No. - N16U0135126) ........................................166
Combination Meter/Hatchback (Models after VIN
No. - N16U0135126) ...............................................167
Schematic/Hatchback (Models before VIN No. -
N160135126) ...........................................................168
Schematic/Hatchback (Models after VIN No. -
N16U0135126).........................................................169
Construction/Hatchback ...........................................170
Wiring Diagram - METER -/Hatchback ...................171
Combination Meter Self-Diagnosis/Hatchback ........173
Trouble Diagnoses/Hatchback.................................176
Electrical Components Inspection/Hatchback .........183
WARNING LAMPS......................................................184
Schematic/Sedan .....................................................184
Wiring Diagram - WARN -/Sedan ............................185
Schematic/Hatchback ..............................................189Wiring Diagram - WARN -/Hatchback .....................190
Electrical Components Inspection ...........................194
A/T INDICATOR...........................................................195
Wiring Diagram - AT/IND -/With Tachometer...........195
Wiring Diagram - AT/IND -/Without Tachometer......196
WARNING CHIME.......................................................197
Component Parts and Harness Connector
Location/Sedan ........................................................197
System Description/Sedan ......................................198
Wiring Diagram - CHIME -/Sedan ...........................199
Trouble Diagnoses/Sedan .......................................200
Component Parts and Harness Connector
Location/Hatchback .................................................205
System Description/Hatchback ................................206
Wiring Diagram - CHIME -/Hatchback ....................207
Trouble Diagnoses/Hatchback.................................209
FRONT WIPER AND WASHER..................................215
System Description/Sedan ......................................215
Wiring Diagram - WIPER -/Sedan ...........................217
System Description/Hatchback ................................218
Wiring Diagram - WIPER -/Hatchback ....................220
Removal and Installation .........................................222
Washer Nozzle Adjustment .....................................223
Washer Tube Layout ...............................................224
REAR WIPER AND WASHER....................................225
Wiring Diagram - WIP/R -/Sedan ............................225
Wiring Diagram - WIP/R -/Hatchback......................227
Removal and Installation .........................................229
Washer Nozzle Adjustment .....................................229
Washer Tube Layout ...............................................230
HEADLAMP WASHER................................................231
Wiring Diagram - HLC -/Sedan ...............................231
Wiring Diagram - HLC -/Hatchback .........................232
Washer Tube Layout ...............................................233
HORN...........................................................................234
Wiring Diagram - HORN -/Sedan ............................234
Wiring Diagram - HORN -/Hatchback .....................235
CIGARETTE LIGHTER................................................236
Wiring Diagram - CIGAR -/Sedan ...........................236
Wiring Diagram - CIGAR -/Hatchback.....................237
CLOCK.........................................................................238
Wiring Diagram - CLOCK -/Sedan ..........................238
Wiring Diagram - CLOCK -/Hatchback....................239
REAR WINDOW DEFOGGER.....................................240
System Description/Sedan ......................................240
Wiring Diagram - DEF -/Sedan ...............................242
Trouble Diagnoses/Sedan .......................................246
System Description/Hatchback ................................249
Wiring Diagram - DEF -/Hatchback .........................250
Trouble Diagnoses/Hatchback.................................252
Electrical Components Inspection ...........................255
Filament Check ........................................................256
CONTENTS(Cont'd)
EL-2