ECU NISSAN ALMERA 2001 Workshop Manual

SBR574
AssemblyNJBR00341. Insert piston seal into groove on cylinder body.
2. With piston boot fitted to piston, insert piston boot into groove
on cylinder body and install piston.
3. Properly secure piston boot.
SBR980B
InstallationNJBR0035CAUTION:
+Refill with new brake fluid ªDOT 3 or DOT 4º.
+Never reuse drained brake fluid.
1. Install brake hose to caliper securely.
2. Install all parts and secure all bolts.
3. Bleed air. Refer to ªBleeding Brake Systemº, BR-9.
FRONT DISC BRAKE
Assembly
BR-30

Pin and Pin BootNJBR0041S0104Check for wear, cracks or other damage.
Replace if any of the above conditions are observed.
SBR219C
ROTORNJBR0041S02Rubbing SurfaceNJBR0041S0201Check rotor for roughness, cracks or chips.
RunoutNJBR0041S02021. Secure rotor to wheel hub with two nuts (M12 x 1.25).
2. Check runout using a dial indicator.
Make sure that axial end play is within the specifications
before measuring. Refer to AX section (ªREAR WHEEL
BEARINGº, ªOn-vehicle Serviceº).
3. Change relative positions of rotor and wheel hub so that runout
is minimized.
Maximum runout:
0.07 mm (0.0028 in)
ThicknessNJBR0041S0203Rotor repair limit:
Standard thickness
10 mm (0.39 in)
Minimum thickness
9 mm (0.35 in)
Thickness variation (At least 8 portions)
Maximum 0.02 mm (0.0008 in)
SBR247B
AssemblyNJBR00421. Insert cam with depression facing towards open end of cylin-
der.
REAR DISC BRAKE (CAM & STRUT TYPE)
Inspection (Cont'd)
BR-39

SBR307E
InstallationNJBR0043CAUTION:
+Refill with new brake fluid ªDOT 4º.
+Never reuse drained brake fluid.
1. Install caliper assembly.
+As shown in the figure, align the piston's concave to the pad's
convex, then install the cylinder body to the torque member.
2. Install brake hose to caliper securely.
3. Install all parts and secure all bolts.
4. Bleed air. Refer to ªBleeding Brake Systemº, BR-9.
REAR DISC BRAKE (CAM & STRUT TYPE)
Installation
BR-42

SBR219C
ROTORNJBR0145S02Rubbing SurfaceNJBR0145S0201Check rotor for roughness, cracks or chips.
RunoutNJBR0145S02021. Secure rotor to wheel hub with two nuts (M12 x 1.25).
2. Check runout using a dial indicator.
Make sure that axial end play is within the specifications
before measuring. Refer to AX section (ªREAR WHEEL
BEARINGº, ªOn-vehicle Serviceº).
3. Change relative positions of rotor and wheel hub so that runout
is minimized.
Maximum runout:
0.07 mm (0.0028 in)
ThicknessNJBR0145S0203Rotor repair limit:
Standard thickness
10 mm (0.39 in)
Minimum thickness
9 mm (0.35 in)
Thickness variation (At least 8 portions)
Maximum 0.02 mm (0.0008 in)
NBR374
NBR375
InstallationNJBR0146CAUTION:
+Refill with new brake fluid ªDOT 4º.
+Never reuse drained brake fluid.
+Do not drain (factory) filled brake fluid from (new) caliper
assemblies.
1. Install caliper assembly.
+As shown in the figure, align the piston's concave to the pad's
convex, then install the cylinder body to the torque member.
2. Remove the plug from the cylinder body and brake hose.
CAUTION:
Care should be taken as not to let:
+Air enter the cylinder body and brake hose.
+Brake fluid spill from the cylinder body and brake hose.
3. Install brake hose to caliper securely.
4. Install all parts and secure all bolts.
5. Bleed air. Refer to ªBleeding Brake Systemº, BR-9.
REAR DISC BRAKE (BALL & RAMP TYPE)
Inspection (Cont'd)
BR-46

ComponentsNJBR0044
NBR356
SBR897D
Removal and InstallationNJBR00451. To remove parking brake cable, first remove center console.
2. Disconnect warning lamp switch connector.
3. Remove adjusting nut.
4. Remove bolts and nuts securing parking brake cable.
5. Remove parking brake device.
SBR025D
6. Remove lock plate and disconnect cable (disc brake only).
For drum brake models, refer to ‘‘Removal’’, ‘‘REAR DRUM
BRAKE’’, BR-31.
InspectionNJBR00461. Check control lever for wear or other damage. Replace if nec-
essary.
2. Check wires for discontinuity or deterioration. Replace if nec-
essary.
3. Check warning lamp and switch. Replace if necessary.
4. Check parts at each connecting portion and, if found deformed
or damaged, replace.
PARKING BRAKE CONTROL
Components
BR-47

CONSULT-IINJBR0092CONSULT-II APPLICATION TO ABSNJBR0092S01
ITEMSELF-DIAGNOSTIC
RESULTSDATA MONITOR ACTIVE TEST
Front right wheel sensor X X Ð
Front left wheel sensor X X Ð
Rear right wheel sensor X X Ð
Rear left wheel sensor X X Ð
Stop lamp switch Ð X Ð
Front right inlet solenoid valve X X X
Front right outlet solenoid valve X X X
Front left inlet solenoid valve X X X
Front left outlet solenoid valve X X X
Rear right inlet solenoid valve X X X
Rear right outlet solenoid valve X X X
Rear left inlet solenoid valve X X X
Rear left outlet solenoid valve X X X
Actuator solenoid valve relay X X Ð
Actuator motor relay
(ABS MOTOR is shown on the ACTIVE TEST
screen.)XXX
ABS warning lamp Ð X Ð
Battery voltage X X Ð
Control unit X Ð Ð
X: Applicable
Ð: Not applicable
ECU (ABS CONTROL UNIT) PART NUMBER MODENJBR0092S02Ignore the ECU part number displayed in the ECU PART NUMBER MODE. Refer to parts catalog to order
the ABS actuator and electric unit.
SEF378Y
CONSULT-II Inspection ProcedureNJBR0093SELF-DIAGNOSIS PROCEDURENJBR0093S011. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector.
3. Start engine.
4. Drive vehicle over 30 km/h (19 MPH) for at least one minute.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONABS
CONSULT-II
BR-65

Removal and InstallationNJBT0004+When removing or installing hood, place a cloth or other padding on hood. This prevents vehicle body from
being scratched.
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Hood adjustment: Adjust at hinge portion.
+Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to hood
locks engaging mechanism.
+Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.
FRONT BUMPER ASSEMBLYNJBT0004S011. Remove clips securing front grille, then remove front grille.
2. Remove front turn signal lamp, then disconnect harness connectors.
3. Remove clips and screws securing left and right sides of fender protectors.
4. Remove clips and screws securing left and right sides of fender protectors in wheelhoulse.
5. Remove screws securing left and right front fenders to bumper fascia.
6. Remove screws securing left and right radiator core support side to bumper fascia.
7. Remove bolts securing radiator core support lower to bumper fascia.
8. Remove clips securing radiator core support upper to bumper fascia.
9. Extract bumper fascia assembly. Then disconnect harness connectors. (Models with fog lamp assembly)
10. Remove energy absorber. (Where fitted)
11. Remove bolts and hooks securing the headlamp assembly, then disconnect harness connectors.
12. Remove nuts securing bumper reinforcement to left and right bumper stays.(Where fitted)
13. Extract bumper reinforcement. (Where fitted)
14. Remove bolts securing bumper upper retainer, then remove bumper upper retainer.
15. Remove bolts securing bumper stays, then remove the bumper stays.
Fog lamp assembly (Models with fog lamp assembly)
16. Remove bolt securing fog lamp assembly.
17. Extract fog lamp assembly.
NBT182
BODY FRONT END
Removal and Installation
BT-7

Removal and Installation (Sedan)NJBT0005+When removing or installing trunk lid, place a cloth or other padding on trunk lid. This prevents vehicle
body from being scratched.
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Trunk lid adjustment: Adjust at hinge-trunk lid portion for proper trunk lid fit.
+Trunk lid lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment, check
trunk lid lock operation.
+After installation, make sure that trunk lid and fuel filler lid open smoothly.
HFor Wiring Diagram, refer to EL-297, ªTRUNK LID OPENERº.
REAR BUMPER ASSEMBLYNJBT0005S011. Remove clips and screws securing left and right chipping protectors.
2. Remove screws securing left and right rear fenders to bumper fascia.
3. Remove bolts securing bumper fascia assembly.
4. Remove clips securing bumper fascia assembly.
5. Open the bumper fascia side outward to disengage from side clips.
6. Extract bumper fascia assembly.
7. Remove bolts securing bumper stays, then remove the bumper stays.
BODY REAR END AND OPENER
Removal and Installation (Sedan)
BT-10

Removal and Installation (Hatchback)NJBT0034+When removing or installing back door, place a cloth or other padding on back door. This prevents vehicle
body from being scratched.
+Bumper fascia is made of plastic. Do not use excessive force and be sure to keep oil away from it.
+Back door adjustment: Adjust at hinge-back door portion for proper back door fit.
+Back door lock system adjustment: Adjust striker so that it is in the center of the lock. After adjustment,
check back door lock operation.
+After installation, make sure that back door and fuel filler lid open smoothly.
HFor Wiring Diagram, refer to EL-297, ªTRUNK LID OPENERº.
REAR BUMPER ASSEMBLYNJBT0034S011. Remove clips securing left and right chipping protectors.
2. Remove screws securing left and right rear fenders to bumper fascia.
3. Remove bolts securing bumper facia assembly.
4. Remove clips securing bumper fascia assembly.
5. Remove clips securing bumper fascia assembly.
6. Open the bumper fascia side outward to disengage from side clips.
7. Extract bumper fascia assembly.
8. Remove bolts securing bumper stays, then remove the bumper stays.
NBT184
BODY REAR END AND OPENER
Removal and Installation (Hatchback)
BT-13

Front Door Glass=NJBT0007+Make sure that door glass is positioned in glass run groove.
+Make sure that there is no abnormality when door glass is
raised or lowered.
FRONT DOOR GLASS AND REGULATORNJBT0007S01
SBT236A
+For removal of front door finisher, refer to ªDOOR TRIMº,
BT-39.
+Remove sealing screen.
SBT964
1. Using power window main switch, raise or lower door glass
until carrier plate securing bolts are visible.
2. Remove bolts securing carrier plate.
DOOR
Front Door Glass
BT-17