stop start NISSAN ALMERA 2001 Repair Manual

SEF244YA
SEF032X
Without CONSULT-II
1) Start engine and drive vehicle at a speed of more than 70 km/h
(43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeter probes between ECM terminals 63 (HO2S2 sig-
nal) and engine ground.
4) Check the voltage when revving up to 4,000 rpm under no load
at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.68V at least once.
If the voltage is above 0.68V at step 4, step 5 is not nec-
essary.
5) Check the voltage when revving up to 6,000 rpm under no
load. Or keep vehicle at idling for 10 minutes, then check the
voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), D position with ªODº OFF
(A/T).
The voltage should be below 0.56V at least once.
CAUTION:
+Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
+Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
and approved anti-seize lubricant.
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR) (HIGH VOLTAGE)QG
Component Inspection (Cont'd)
EC-290

On Board Diagnosis LogicNJEC0188With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1 (front).
The ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor Input Signal to ECMECM func-
tionActuator
Heated oxygen sensor 1 (front)Density of oxygen in exhaust gas
(Mixture ratio feedback signal)Fuel injec-
tion & mix-
ture ratio
controlInjectors
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0171
0171+Fuel injection system does not operate properly.
+The amount of mixture ratio compensation is too large.
(The mixture ratio is too lean.)+Intake air leaks
+Heated oxygen sensor 1 (front)
+Injectors
+Exhaust gas leaks
+Incorrect fuel pressure
+Lack of fuel
+Mass air flow sensor
SEF215Z
SEF058Y
DTC Confirmation ProcedureNJEC0189NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 9 seconds.
3) Turn ignition switch ªONº and select ªSELF-LEARN CON-
TROLº in ªWORK SUPPORTº mode with CONSULT-II.
4) Clear the self-learning control coefficient by touching ªSTARTº.
5) Select ªDATA MONITORº mode with CONSULT-II.
6) Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0171 should be detected at this stage, if a
malfunction exists. If so, go to ªDiagnostic Procedureº,
EC-301.
7) If it is difficult to start engine at step 6, the fuel injection sys-
tem has a malfunction.
8) Crank engine while depressing accelerator pedal. If engine
starts, go to ªDiagnostic Procedureº, EC-301. If engine does
not start, visually check for exhaust and intake air leak.
JEF105Y
With GST
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 9 seconds.
3) Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 3 seconds at idle speed.
4) Stop engine and reconnect mass air flow sensor harness con-
nector.
5) Select ªMODE 7º with GST. Make sure 1st trip DTC P0100 is
detected.
6) Select ªMODE 4º with GST and erase the 1st trip DTC P0100.
DTC P0171 FUEL INJECTION SYSTEM FUNCTION (LEAN SIDE)QG
On Board Diagnosis Logic
EC-297

On Board Diagnosis LogicNJEC0192With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the heated oxygen sensor 1 (front).
The ECM calculates the necessary compensation to correct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
Sensor Input Signal to ECMECM func-
tionActuator
Heated oxygen sensor 1 (front)Density of oxygen in exhaust gas
(Mixture ratio feedback signal)Fuel injec-
tion & mix-
ture ratio
controlInjectors
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0172
0172+Fuel injection system does not operate properly.
+The amount of mixture ratio compensation is too large.
(The mixture ratio is too rich.)+Heated oxygen sensor 1 (front)
+Injectors
+Exhaust gas leaks
+Incorrect fuel pressure
+Mass air flow sensor
SEF215Z
SEF058Y
DTC Confirmation ProcedureNJEC0193NOTE:
If ªDTC Confirmation Procedure º has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 9 seconds.
3) Turn ignition switch ªONº and select ªSELF-LEARN CON-
TROLº in ªWORK SUPPORTº mode with CONSULT-II.
4) Clear the self-learning control coefficient by touching ªSTARTº.
5) Select ªDATA MONITORº mode with CONSULT-II.
6) Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172 should be detected at this stage, if a
malfunction exists. If so, go to ªDiagnostic Procedureº,
EC-309.
7) If it is difficult to start engine at step 6, the fuel injection sys-
tem has a malfunction.
8) Crank engine while depressing accelerator pedal. If engine
starts, go to ªDiagnostic Procedureº, EC-309. If engine does
not start, remove ignition plugs and check for fouling, etc.
JEF105Y
With GST
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch ªOFFº and wait at least 9 seconds.
3) Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 3 seconds at idle speed.
4) Stop engine and reconnect mass air flow sensor harness con-
nector.
5) Select ªMODE 7º with GST. Make sure 1st trip DTC P0100 is
detected.
6) Select ªMODE 4º with GST and erase the 1st trip DTC P0100.
DTC P0172 FUEL INJECTION SYSTEM FUNCTION (RICH SIDE)QG
On Board Diagnosis Logic
EC-305

Diagnostic ProcedureNJEC0204
1 CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
OK or NG
OK©GO TO 2.
NG©Discover air leak location and repair.
2 CHECK FOR EXHAUST SYSTEM CLOGGING
Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK©GO TO 3.
NG©Repair or replace it.
3 CHECK EGR FUNCTION
Perform DTC Confirmation Procedure for DTC P1402 EGR FUNCTION (OPEN).
Refer to EC-425.
OK or NG
OK©GO TO 4.
NG©Repair EGR system.
DTC P0300 - P0304 NO.4-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
QG
Diagnostic Procedure
EC-319

DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0400
0400+No EGR flow is detected under conditions that call for
EGR.+Harness or connectors
(EGR volume control valve circuit is open or
shorted.)
+EGR volume control valve stuck closed
+Dead (Weak) battery
+EGR passage clogged
+EGR temperature sensor and circuit
+Exhaust gas leaks
SEF013Y
SEF845Y
SEF846Y
SEF235Y
DTC Confirmation ProcedureNJEC0229CAUTION:
Always drive vehicle at a safe speed.
NOTE:
+If ªDTC Confirmation Procedureº has been previously
conducted, always turn ignition switch ªOFFº and wait at least
9 seconds before conducting the next test.
+P0400 will not be displayed at ªSELF-DIAG RESULTSº mode
with CONSULT-II even though DTC work support test result is
ªNGº.
TESTING CONDITION:
+Before performing the following procedure, confirm bat-
tery voltage is more than 10V at idle, then stop engine
immediately.
+For best result, perform the test at a temperature of 0ÉC
(32ÉF) or higher.
With CONSULT-II
1) Turn ignition switch ªOFFº and wait at least 9 seconds.
2) Turn ignition switch ªONº.
3) Check ªCOOLAN TEMP/Sº in ªDATA MONITORº mode with
CONSULT-II and confirm it is within the range listed below.
COOLAN TEMP/S: Less than 40ÉC (104ÉF)
If the value is out of range, park the vehicle in a cool place and
allow the engine temperature to stabilize. Do not attempt to
lower the engine coolant temperature with a fan or means
other than ambient air. Doing so may produce an inaccurate
diagnostic result.
4) Start engine and let it idle monitoring ªCOOLAN TEMP/Sº
value. When the ªCOOLAN TEMP/Sº value reaches 70ÉC
(158ÉF), immediately go to the next step.
5) Select ªEGR SYSTEM P0400º of ªEGR SYSTEMº in ªDTC
WORK SUPPORTº mode with CONSULT-II.
6) Touch ªSTARTº.
7) Accelerate vehicle to a speed of 40 km/h (25 MPH) once and
then stop vehicle with engine running.
If ªCOMPLETEDº appears on CONSULT-II screen, go to step
9.
If ªCOMPLETEDº does not appear on CONSULT-II screen, go
to the following step.
8) When the following conditions are met, ªTESTINGº will be dis-
played on the CONSULT-II screen. Maintain the conditions
until ªTESTINGº changes to ªCOMPLETEDº. (It will take
approximately 45 seconds or more.)
DTC P0400 EGR FUNCTION (CLOSED) (WHERE FITTED)QG
On Board Diagnosis Logic (Cont'd)
EC-345

ENG SPEED Above 2,400 rpm
Vehicle speed Above 90 km/h (56 MPH)
B/FUEL SCHDL 4.0 - 8.0 msec
Selector lever 4th or 5th
If ªTESTINGº is not displayed after 5 minutes, retry from
step 2.
9) Make sure that ªOKº is displayed after touching ªSELF-DIAG
RESULTSº. If ªNGº is displayed, refer to ªDiagnostic
Procedureº, EC-349.
With GST
1) Turn ignition switch ªONº.
2) Check engine coolant temperature in MODE 1 with GST.
Engine coolant temperature: Less than 40ÉC (104ÉF)
If the value is out of range, park the vehicle in a cool place and
allow the engine temperature to stabilize. Do not attempt to
lower the engine coolant temperature with a fan or means
other than ambient air. Doing so may produce an inaccurate
diagnostic result.
3) Start engine and let it idle monitoring the value of ªCOOLAN
TEMP/Sº. When the engine coolant temperature reaches 70ÉC
(158ÉF), immediately go to the next step.
4) Maintain the following conditions for at least 1 minute.
Engine speed Above 2,400 rpm
Vehicle speed Above 90 km/h (56 MPH)
Selector lever 4th or 5th
5) Stop vehicle.
6) Turn ignition switch ªOFFº and wait at least 9 seconds, then
turn ªONº.
7) Repeat step 2 to 4.
8) Select ªMODE 3º with GST.
9) If DTC is detected, go to ªDIAGNOSTIC PROCEDUREº,
EC-349.
+When using GST, ªDTC CONFIRMATION PROCEDUREº
should be performed twice as much as when using CON-
SULT-II because GST cannot diaplay MODE 7 (1st trip
DTC) concerning this diagnosis. Therefore, using CON-
SULT-II is recommended.
DTC P0400 EGR FUNCTION (CLOSED) (WHERE FITTED)QG
DTC Confirmation Procedure (Cont'd)
EC-346

SEF184UD
On Board Diagnosis LogicNJEC0240The ECM monitors the switching frequency ratio of heated oxygen
sensors 1 (front) and 2 (rear).
A three way catalyst with high oxygen storage capacity will indicate
a low switching frequency of heated oxygen sensor 2 (rear). As
oxygen storage capacity decreases, the heated oxygen sensor 2
(rear) switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 (front) and
2 (rear) approaches a specified limit value, the three way catalyst
malfunction is diagnosed.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0420
0420+Three way catalyst does not operate properly.
+Three way catalyst does not have enough oxygen stor-
age capacity.+Three way catalyst
+Exhaust tube
+Intake air leaks
+Injectors
+Injector leaks
+Spark plug
+Improper ignition timing
SEF847Y
SEF848Y
SEF560X
DTC Confirmation ProcedureNJEC0241CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
With CONSULT-II
TESTING CONDITION:
+Open engine hood before conducting following proce-
dure.
+Do not hold engine speed more than specified minutes
below.
1) Turn ignition switch ªONº.
2) Select ªDTC & SRT CONFIRMATIONº then ªSRT WORK SUP-
PORTº mode with CONSULT-II.
3) Start engine.
4) Rev engine up to 3,000±500 rpm and hold it for 3 consecutive
minutes then release the accelerator pedal completely.
If ªCOMPLETEDº appears on the CONSULT-II screen, go to
step 7.
5) Wait 5 seconds at idle.
6) Rev engine up to 2,500±500 rpm and maintain it until ªINCMPº
of CATALYST changes to ªCMPLTº (it will take approximately
5 minutes.)
If not ªCMPLTº, stop engine and cool it down to less than 70ÉC
(158ÉF) and then retest from step 1.
7) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
8) Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-360.
DTC P0420 THREE WAY CATALYST FUNCTIONQG
On Board Diagnosis Logic
EC-359

SEF074X
Overall Function CheckNJEC0242Use this procedure to check the overall function of the three way
catalyst. During this check, a 1st trip DTC might not be confirmed.
Without CONSULT-II
1) Start engine and drive vehicle at a speed of more than 70 km/h
(43 MPH) for 2 consecutive minutes.
2) Stop vehicle with engine running.
3) Set voltmeters probes between ECM terminals 62 (HO2S1
signal), 63 (HO2S2 signal) and engine ground.
4) Keep engine speed at 2,000 rpm constant under no load.
5) Make sure that the voltage switching frequency (high & low)
between ECM terminal 63 and engine ground is much less
than that of ECM terminal 62 and engine ground.
Switching frequency ratio = A/B
A: Heated oxygen sensor 2 (rear) voltage switching fre-
quency
B: Heated oxygen sensor 1 (front) voltage switching fre-
quency
This ratio should be less than 0.75.
If the ratio is greater than above, it means three way catalyst
does not operate properly.
NOTE:
If the voltage at terminal 62 does not switch periodically more
than 5 times within 10 seconds at step 4, perform trouble
diagnosis for DTC P0133 first. (See EC-236.)
Diagnostic ProcedureNJEC0243
1 CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
OK or NG
OK©GO TO 2.
NG©Repair or replace.
DTC P0420 THREE WAY CATALYST FUNCTIONQG
Overall Function Check
EC-360

9 REPLACE IACV-AAC VALVE
1. Replace IACV-AAC valve assembly.
2. Perform ªIdle Air Volume Learningº, EC-57.
Is the result CMPLT or INCMP?
CMPLT or INCMP
CMPLT©INSPECTION END
INCMP©Follow the construction of ªIdle Air Volume Learningº.
10 CHECK TARGET IDLE SPEED
1. Turn ignition switch ªOFFº.
2. Reconnect all harness connectors and vacuum hoses.
3. Start engine and warm it up to normal operating temperature.
4. Also warm up transmission to normal operating temperature.
+For A/T models with CONSULT-II, drive vehicle until ªFLUID TEMP SEº in ªDATA MONITORº mode of ªA/Tº system indi-
cates less than 0.9V.
+For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
5. Stop vehicle with engine running.
6. Check target idle speed.
M/T: 700±50 rpm
A/T: 800±50 rpm (in ªPº or ªNº position)
OK or NG
OK©GO TO 11.
NG©Perform ªIdle Air Volume Learningº, EC-57.
11 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-177.
©INSPECTION END
DTC P0505 IDLE AIR CONTROL VALVE (IACV) Ð AUXILIARY AIR CONTROL
(AAC) VALVE
QG
Diagnostic Procedure (Cont'd)
EC-383

4 DETECT MALFUNCTIONING PART
Check the following.
+Harness for open or short between throttle position switch and ECM
+Harness for open or short between throttle position switch and TCM (Transmission Control Module)
©Repair open circuit or short to ground or short to power in harness or connectors.
5 ADJUST THROTTLE POSITION SWITCH IDLE POSITION
Perform Basic Inspection, EC-100.
©GO TO 6.
6 CHECK CLOSED THROTTLE POSITION SWITCH
Refer to ªComponent Inspectionº, EC-389.
OK or NG
OK©GO TO 7.
NG©Replace throttle position switch.
7 CHECK THROTTLE POSITION SENSOR
Refer to ªComponent Inspectionº, EC-214.
OK or NG
OK©GO TO 8.
NG©Replace throttle position sensor.
8 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-177.
©INSPECTION END
SEF197Y
Component InspectionNJEC0294CLOSED THROTTLE POSITION SWITCHNJEC0294S01With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and turn ignition switch ªONº.
3) Select ªDATA MONITORº mode with CONSULT-II.
4) Check indication of ªCLSD THL/P SWº under the following
conditions.
NOTE:
Measurement must be made with closed throttle position
switch installed in vehicle.
Throttle valve conditions CLSD THL/P SW
Completely closed ON
Partially open or completely open OFF
If NG, adjust closed throttle position switch. Refer to ªBasic
Inspectionº, EC-100.
5) If it is impossible to adjust closed throttle position switch in
ªBasic Inspectionº, replace closed throttle position switch.
Without CONSULT-II
DTC P0510 CLOSED THROTTLE POSITION SWITCH (WHERE FITTED)QG
Diagnostic Procedure (Cont'd)
EC-389