belt NISSAN ALMERA 2001 Manual Online

Preparation
SPECIAL SERVICE TOOLS=NJRS0009
Tool number
Tool nameDescription
KV99106400
Deployment tool
NT357
Disposing of air bag module
KV99105300
Air bag module bracket
NT354
Anchoring air bag module
HT61961000 and
HT62152000 combined
*Special torx bit
NT361
Use for special bolts [TAMPER RESIS-
TANT TORX (Size T50)]
a: 3.5 (0.138) dia.
b: 8.5 - 8.6 (0.335 - 0.339) dia.
c: approx. 10 (0.39) sq.
Unit: mm (in)
KV99108300
Deployment tool adapter for front
passenger air bag
Deployment tool adapter for front
side air bag (For Hatchback)
NT823
KV99108200
Deployment tool adapter for front
seat belt pre-tensioner
NT796
KV99109000
Deployment tool adapters for
front side air bag (For 4-door
Sedan)
NT797
*: Special tool or commercial equivalent
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Preparation
RS-21

COMMERCIAL SERVICE TOOLNJRS0040
Tool name Description
Tamper resistant torx
socket
NT757
Size: T30
SRS ConfigurationNJRS0010
SRS585-D
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the ªONº or ªSTARTº
position.
The collision modes for which supplemental restraint systems are activated are different among the SRS sys-
tems. For example, the driver air bag module and front passenger air bag module are activated in a frontal
collision but not in a side collision.
SRS configurations which are activated for some collision modes are as follows;
SRS configuration Frontal collision Left side collision Right side collision
Driver air bag modulejÐÐ
Front passenger air bag modulejÐÐ
Front LH seat belt pre-tensionerjÐÐ
Front RH seat belt pre-tensionerjÐÐ
Front LH side air bag module ÐjÐ
Front RH side air bag module Ð Ðj
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Preparation (Cont'd)
RS-22

SRS444
Seat Belt Pre-tensioner with Load Limiter=NJRS0034The seat belt pre-tensioner system with load limiter is installed to
both the driver's seat and the front passenger's seat. It operates
simultaneously with the SRS air bag system in the event of a fron-
tal collision with an impact exceeding a specified level.
When the frontal collision with an impact exceeding a specified
level occurs, seat belt slack resulting from clothing or other factors
is immediately taken up by the pre-tensioner. Vehicle passengers
are securely restrained.
When passengers in a vehicle are thrown forward in a collision and
the restraining force of the seat belt exceeds a specified level, the
load limiter permits the specified extension of the seat belt by the
twisting of the ELR shaft, and a relaxation of the chest-area seat
belt web tension while maintaining force.
SRS816-A
SRS861
Built-in Type Side Air BagNJRS0035Front side air bag is built-in type.
The front seat backs with built-in type front side air bag have the
labels shown in figure at left.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Seat Belt Pre-tensioner with Load Limiter
RS-23

SRS797-A
Maintenance ItemsNJRS0012CAUTION:
Do not use electrical test equipment to check SRS circuit.
1. Check operation of ªAIR BAGº warning lamp.
After turning ignition key to ªONº position, ªAIR BAGº warning
lamp illuminates. The ªAIR BAGº warning lamp will go off after
about 7 seconds if no malfunction is detected. If any of the fol-
lowing ªAIR BAGº warning lamp conditions occur, immediately
check the air bag system. Refer to RS-59 for details.
+The ªAIR BAGº warning lamp does not illuminate when the
ignition switch is turned ªONº.
+The ªAIR BAGº warning lamp does not go off about 7 seconds
after the ignition switch is turned ªONº.
+The ªAIR BAGº warning lamp blinks after about 7 seconds after
the ignition switch is turned ªONº.
2. Visually check SRS components.
1) Diagnosis sensor unit
+Check diagnosis sensor unit and bracket for dents, cracks and
deformities.
+Check connectors for damage, and terminals for deformities.
2) Air bag module and steering wheel
+Remove air bag module from steering wheel, instrument panel
or seatback. Check harness cover and connectors for damage,
terminals for deformities, and harness for binding.
+Install driver air bag module to steering wheel to check fit or
alignment with the wheel.
+Check steering wheel for excessive free play.
+Install front passenger air bag module to instrument panel to
check fit or alignment with the instrument panel.
+Install front side air bag module to seatback to check fit and
alignment with the seat.
3) Spiral cable
+Check spiral cable for dents, cracks, or deformities.
+Check connectors and protective tape for damage.
+Check steering wheel for noise, binding or heavy operation.
4) Main harness, body harness, side air bag module sub-harness
+Check connectors for poor connections, damage, and termi-
nals for deformities.
+Check harnesses for binding, chafing or cut.
5) Front seat belt pre-tensioner
+Check harness cover and connectors for damage, terminals
for deformities, and harness for binding.
+Check belts for damage and anchors for loose mounting.
+Check retractor for smooth operation.
+Perform self-diagnosis for seat belt pre-tensioner using ªAIR
BAGº warning lamp or CONSULT-II.
Refer to ªSRS Operation Checkº for details. (RS-59)
6) Side air bag (satellite) sensor
+Check side air bag (satellite) sensor (including bracket portion)
for dents, cracks or deformities.
+Check connectors for damage, and terminals for deformities.
CAUTION:
Replace previously used special bolts, hex bolts and ground
bolt with new ones.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items
RS-25

Diagnosis Sensor Unit
REMOVAL AND INSTALLATIONNJRS0013CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+The special bolts are coated with bonding agent while the
other bolt is for ground. Do not use old bolts after
removal; replace with new ones.
+Check diagnosis sensor unit for proper installation.
+Check diagnosis sensor unit to ensure it is free of
deformities, dents, cracks or rust. If they show any visible
signs of damage, replace them with new ones.
+Check diagnosis sensor unit brackets to ensure they are
free of deformities or rust.
+Replace diagnosis sensor unit if it has been dropped or
sustained an impact.
+After replacement of diagnosis sensor unit, perform self-
diagnosis for SRS. Refer to ªSRS Operation Checkº for
details. (RS-59)
SRS964
1. Disconnect driver, front passenger and front side air bag mod-
ule connectors. Also, disconnect front seat belt pre-tensioner
connector.
2. Remove console box. Refer to BT-25, ªINSTRUMENT PANEL
ASSEMBLYº.
3. Disconnect diagnosis sensor unit connector.
4. Remove ground bolt and diagnosis sensor unit fixing bolts.
Use TAMPER RESISTANT TORX (Size T50) to remove spe-
cial bolts.
NOTE:
+To install, reverse the removal procedure sequence.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Diagnosis Sensor Unit
RS-26

SRS563-D
SRS863
Front Seat Belt Pre-tensioner
REMOVAL AND INSTALLATIONNJRS0036CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Check front seat front belt pre-tensioner with load limiter
for proper installation.
+After replacement of front seat belt pre-tensioner, check
SRS function and perform self-diagnosis for SRS.
Refer to ªSRS Operation Checkº for details. (RS-59)
+Do not attempt to disassemble front seat belt pre-ten-
sioner with load limiter.
+Replace front seat belt pre-tensioner if it has been
dropped or sustained an impact.
+Do not expose front seat belt pre-tensioner to tempera-
tures exceeding 80ÉC (176ÉF).
For removal of front seat belt pre-tensioner, refer to ªFront Seat
Beltº for details. (RS-5)
NOTE:
+To install, reverse the removal procedure sequence.
Side Air Bag (Satellite) Sensor
REMOVAL AND INSTALLATIONNJRS0014CAUTION:
+Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait at least 3 minutes.
+Do not use old bolts coated with bonding agent after
removal; replace with new ones.
+Check side air bag (satellite) sensor for proper installa-
tion.
+Check side air bag (satellite) sensor to ensure they are
free of deformities, dents, cracks or rust. If it shows any
visible signs of damage, replace it with new one.
+After replacement of side air bag (satellite) sensor, check
SRS function and perform self-diagnosis for SRS. Refer to
ªSRS Operation Checkº for details. (RS-59)
+Do not attempt to disassemble side air bag (satellite) sen-
sor.
+Replace side air bag (satellite) sensor if it has been
dropped or sustained an impact.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Seat Belt Pre-tensioner
RS-27

SRS965
1. Remove front seat belt pre-tensioner. Refer to ªFront Seat Beltº
for details. (RS-5)
2. Disconnect side air bag (satellite) sensor connector.
3. Remove bolt and nuts from side air bag (satellite) sensor unit.
Then remove the (satellite) sensor.
NOTE:
+To install, reverse the removal procedure sequence.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Side Air Bag (Satellite) Sensor (Cont'd)
RS-28

Disposal of Air Bag Module and Seat Belt Pre-
tensioner
NJRS0022+Before disposing of air bag module and seat belt pre-tensioner,
or vehicles equipped with such systems, deploy the systems.
If such systems have already been deployed due to an
accident, dispose of them as indicated in ªDISPOSING OF AIR
BAG MODULE AND SEAT BELT PRE-TENSIONERº (RS-46).
+When deploying the air bag module and seat belt pre-
tensioner, always use the Special Service Tool; Deployment
tool KV99106400.
+When deploying the air bag module and seat belt pre-
tensioner, stand at least 5 m (16 ft) away from the deployment
component.
+When deploying air bag module and seat belt pre-tensioner, a
fairly loud noise is made, followed by smoke being released.
The smoke is not poisonous, however, be careful not to inhale
smoke since it irritates the throat and can cause choking.
+Always activate one air bag module at a time.
+Due to heat, leave air bag module unattended for more than
30 minutes after deployment. Also leave seat belt pre-ten-
sioner unattended for move than 10 minutes after deployment.
+Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
+Never apply water to the deployed air bag module and seat
belt pre-tensioner.
+Wash your hands clean after finishing work.
+Place the vehicle outdoors with an open space of at least 6 m
(20 ft) on all sides when deploying air bag module and seat belt
pre-tensioner while mounted in vehicle.
+Use a voltmeter to make sure the vehicle battery is fully
charged.
+Do not dispose of the air bag module and seat belt pre-ten-
sioner un-deployed.
SRS005-B
CHECKING DEPLOYMENT TOOLNJRS0022S01Connecting to BatteryNJRS0022S0101CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
blocks approximately 5 m (16 ft) away from the vehicle.
+Wait 3 minutes after the vehicle battery is disconnected before
proceeding.
+Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the
tool, marked ªdeployment tool powerº, should glow with a
green light. If the right side lamp glows red, reverse the con-
nections to the battery.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner
RS-40

SBF266H
Deployment Tool CheckNJRS0022S0102Press the deployment tool switch to the ªONº position. The left side
lamp in the tool, marked ªair bag connector voltageº should illumi-
nate. If it does not illuminate, replace the tool.
Air Bag Deployment Tool Lamp Illumination Chart
(Battery connected)
NJRS0022S0103
Switch operationLeft side lamp, green*
ªAIR BAG CONNECTOR
VOLTAGEºRight side lamp, green*
ªDEPLOYMENT TOOL
POWERº
OFF OFF ON
ON ON ON
*: If this lamp glows red, the tool is connected to the battery incorrectly. Reverse
the connections and make sure the lamp glows green.
SRS232-E
SRS233-E
SRS830
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE
(OUTSIDE OF VEHICLE)
NJRS0022S02Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module bracket (KV99105300) in a vise secured to
a firm foundation during deployment.
Deployment of Driver Air Bag Module (Outside of
vehicle)
NJRS0022S02011. Using wire, secure driver air bag module to air bag module
bracket (SST: KV99105300) at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
2. Firmly secure air bag module bracket (SST: KV99105300) with
driver air bag module attached, in a vise.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont'd)
RS-41

SRS234-E
SRS831
3. Connect deployment tool (SST: KV99106400) to driver air bag
module connector.
SRS020-A
4. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ªdeployment tool
powerº, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ªair bag connector voltageº, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the driver air bag module, stand at least 5 m
(16 ft) away from the driver air bag module.
SRS685-B
Deployment of Front Passenger Air Bag Module
(Outside of vehicle)
NJRS0022S02021. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket (SST: KV99105300) at the position shown in figure at
left.
SRS145-F
2. Firmly secure air bag module bracket (SST: KV99105300) in a
vise.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont'd)
RS-42