ABS NISSAN ALMERA N16 2001 Electronic Repair Manual

NJGI0007
Function and System ApplicationNJGI0007S05
Diagnostic
test modeFunction ENGINE A/T ABS AIR BAGSMART
EN-
TRANCENATS*1NAVIGA-
TION
Work sup-
portThis mode enables a technician to
adjust some devices faster and
more accurate by following the indi-
cations on CONSULT-II.x ÐÐÐXÐÐ
Self-diag-
nostic
resultsSelf-diagnostic results can be read
and erased quickly.x x x xÐxÐ
Trouble
diagnostic
recordCurrent self-diagnostic results and
all trouble diagnostic records previ-
ously stored can be read.ÐÐÐ x ÐÐÐ
ECU dis-
criminated
No.Classification number of a replace-
ment ECU can be read to prevent
an incorrect ECU from being
installed.ÐÐÐ x ÐÐÐ
Data monitorInput/Output data in the ECU
(ECM) can be read.x x xÐxÐÐ
Data monitor
(Spec.)The specified values will be dis-
played when an OK/NG judgement
is difficult for the DATA MONITOR
items by Barchart and Line Graph.X ÐÐÐÐÐÐ
DTC work
supportThis mode enables a technician to
set operating conditions to confirm
self-diagnoses status/results.x*2x ÐÐÐÐÐ
Active testDiagnostic Test Mode in which
CONSULT-II drives some actuators
apart from the ECMs and also
shifts some parameters in a speci-
fied range.xÐxÐxÐÐ
ECU (ECM)
part numberECU (ECM) part number can be
read.x x x ÐÐÐÐ
Control unit
initializationAll registered ignition key IDs in
NATS components can be initial-
ized and new IDs can be regis-
tered.ÐÐÐÐÐ x Ð
PIN
INITIALIZA-
TIONNavigation system will be locked
when the vehicle's owner enters
the wrong PIN five consecutive
times.
To release the lock, use ªPIN INI-
TIALIZATIONº.ÐÐÐÐÐÐ x
NAVI ID
INITIALIZA-
TIONIn nomal times regulation codes are
being communicated between Navi-
gation Control Unit and Dongle
Control Unit.
Use ªNAVI ID INITIALIZATIONº to
match the codes when either one
has been replaced due to break-
down or etc.ÐÐÐÐÐÐ x
x: Applicable
*1: NATS (Nissan Anti-Theft System)
*2: For models with Euro-OBD system
CONSULT-II CHECKING SYSTEM
Function and System Application
GI-35

NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Malfunction indicator lamp MIL Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection system MFI system Fuel injection control
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnoses
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control
solenoid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
ISO 15031-2 TERMINOLOGY LIST
ISO 15031-2 (Cont'd)
GI-52

crankshaft position sensor (TDC sensor) from the assem-
bly.
+Always pay extra attention not to damage edge of crank-
shaft position sensor (TDC sensor) or ring gear teeth.
REMOVALNJEM0069S011. Remove engine undercover, and hood for hoisting.
2. Drain coolant from both cylinder block and radiator. Refer to
LC-43, ªChanging Engine Coolantº.
3. Remove the following parts:
+Battery
+RH and LH front wheels
+RH and LH splash covers (combined with undercover)
+Auxiliary belts
+Alternator
+Alternator brackets
+Radiator and cooling fan
+Engine cover
+Air ducts and air cleaner case
LH side of engine room:
4. Disconnect all harnesses and grounds that are connected to
components on vehicle.
5. Disconnect vacuum hose on vacuum pump side.
6. Disconnect fuel feed and fuel return hoses on engine side.
+Immediately put blind plugs into the openings to prevent
fuel from flowing out.
7. Disconnect heater hose. Plug opening of hose to prevent cool-
ant from flowing out.
RH side of engine room:
8. Remove air conditioner compressor from brackets and move
it toward vehicle side. Secure compressor on vehicle side with
rope.
Vehicle underside:
9. Remove exhaust front tube.
10. Disconnect two hoses from power steering pump and plug to
stop fluid.
11. Remove M/T control rod and support rod.
12. Remove ABS wheel sensor, and temporarily hang brake cali-
per with rope on vehicle side.
13. Remove RH and LH drive shafts.
YEM024
14. Install engine slingers to cylinder head.
: 30 - 37 N´m (3.0 - 3.8 kg-m, 22 - 27 ft-lb)
+Use engine slingers and securing bolts of the specified
service parts.
15. Lift up vehicle to appropriate level where work can be per-
formed efficiently. Using two transmission jacks, securely sup-
port engine oil pan and bottom surface of transaxle.
ENGINE ASSEMBLYYD
Removal and Installation (Cont'd)
EM-137

Thermostat
REMOVAL AND INSTALLATIONNJLC0021
SEM861F
Be careful not to spill coolant over engine compartment. Use
a rag to absorb coolant.
1. Drain engine coolant.
Refer to LC-17, ªChanging Engine Coolantº.
2. Remove water inlet, then take out thermostat.
SEM862F
3. Install gum ring to thermostat.
SEM863F
4. Install thermostat with jiggle valve or air bleeder at upper side.
After installation, run engine for a few minutes, and check
for leaks.
ENGINE COOLING SYSTEMQG
Thermostat
LC-15

Thermostat
REMOVAL AND INSTALLATIONNJLC0059
NLC099
+Be careful not to spill coolant over engine compartment.
Use a rag to absorb coolant.
1. Drain engine coolant. Refer to LC-43, ªChanging Engine Cool-
antº.
2. Remove exhaust manifold cover.
3. Remove water inlet.
4. Remove thermostat.
JLC300B
5. Install thermostat with jiggle valve facing upward.
+Carefully install the rubber ring to the flange of the
thermostat, making sure it does not slip out of place.
6. After installation and refilling coolant, run engine for a few
minutes, and check for leaks.
ENGINE COOLING SYSTEMYD
Thermostat
LC-40

CONSULT-II or GST (Generic Scan Tool) Examples: P0340, P1320, P0705, P0750, etc.
These DTCs are prescribed by ISO 15031-6.
(CONSULT-II also displays the malfunctioning component or system.)
+1st trip DTC No. is the same as DTC No.
+Output of a DTC indicates a malfunction. However, Mode II and GST do not indicate whether the
malfunction is still occurring or has occurred in the past and has returned to normal.
CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if avail-
able) is recommended.
A sample of CONSULT-II display for DTC is shown below. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times the vehicle was
driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be ª0º.
If a 1st trip DTC is stored in the ECM, the time data will be ª[1t]º.
SEF698X
Freeze Frame Data and 1st Trip Freeze Frame DataNJEC0031S0102The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position,
base fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-84.
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MI on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Priority Items
1Freeze frame data Misfire Ð DTC: P0300 - P0304 (0300 - 0304)
Fuel Injection System Function Ð DTC: P0171 (0171), P0172 (0172)
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or
1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and
freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged
in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in ªHow to Erase Emission-related
Diagnostic Informationº. Refer to EC-68.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
Emission-related Diagnostic Information (Cont'd)
EC-59

Freeze frame data
item*Description
ENGINE SPEED
[rpm]+The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED
[km/h] or [mph]+The vehicle speed at the moment a malfunction is detected is displayed.
ABSOL TH´P/S [%]+The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]+The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE [ÉC]
or [ÉF]+The intake air temperature at the moment a malfunction is detected is displayed.
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODENJEC0034S06
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]jj+Indicates the engine speed computed from
the POS signal of the crankshaft position
sensor.+Accuracy becomes poor if engine
speed drops below the idle rpm.
+If the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]jj+The signal voltage of the mass air flow sen-
sor is displayed.+When the engine is stopped, a cer-
tain value is indicated.
B/FUEL SCHDL
[msec]+ªBase fuel scheduleº indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board correc-
tion.
A/F ALPHA-B1 [%]j+Indicates the mean value of the air-fuel
ratio feedback correction factor per cycle.+When the engine is stopped, a cer-
tain value is indicated.
+This data also includes the data for
the air-fuel ratio learning control.
COOLAN TEMP/S
[ÉC] or [ÉF]jj+The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.+When the engine coolant tempera-
ture sensor is open or short-
circuited, ECM enters fail-safe
mode. The engine coolant tempera-
ture determined by the ECM is dis-
played.
HO2S1 (B1) [V]jj+The signal voltage of the heated oxygen
sensor 1 (front) is displayed.
HO2S2 (B1) [V]j+The signal voltage of the heated oxygen
sensor 2 (rear) is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]j+Display of heated oxygen sensor 1 (front)
signal during air-fuel ratio feedback control:
RICH ... means the mixture became ªrichº,
and control is being affected toward a
leaner mixture.
LEAN ... means the mixture became ªleanº,
and control is being affected toward a rich
mixture.+After turning ON the ignition switch,
ªRICHº is displayed until air-fuel
mixture ratio feedback control
begins.
+When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continuously.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
CONSULT-II (Cont'd)
EC-85

Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
IGN TIMING [BTDC]j+Indicates the ignition timing computed by
ECM according to the input signals.
CAL/LD VALUE [%]+ªCalculated load valueº indicates the value
of the current airflow divided by peak air-
flow.
ABSOL TH.P/S [%]+ªAbsolute throttle position sensorº indicates
the throttle opening computed by ECM
according to the signal voltage of the
throttle position sensor.
MASS AIRFLOW
[gm/s]+Indicates the mass airflow computed by
ECM according to the signal voltage of the
mass air flow sensor.
IACV-AAC/V [step]j+Indicates the IACV-AAC valve control value
computed by ECM according to the input
signals.
PURG VOL C/V [%]+Indicates the EVAP canister purge volume
control solenoid valve computed by the
ECM according to the inpuct signals.
+The opening becomes larger as the value
increases.
EGR VOL CON/V
[step]*j+Indicates the EGR volume control valve
computed by the ECM according to the
input signals.
+The opening becomes larger as the value
increases.
INT/V SOL-B1
[ON/OFF]+The control condition of the valve timing
solenoid valve (determined by ECM accord-
ing to the input signal) is indicated.
ON ... Intake valve timing control operating
OFF ... Intake valve timing control not oper-
ating
AIR COND RLY
[ON/OFF]j+Indicates the air conditioner relay control
condition determined by ECM according to
the input signals.
FUEL PUMP RLY
[ON/OFF]j+Indicates the fuel pump relay control condi-
tion determined by ECM according to the
input signals.
COOLING FAN
[ON/OFF]j+Indicates [ON/OFF] control condition of the
cooling fan determined by ECM according
to the input signals.
HO2S1 HTR (B1)
[ON/OFF]+Indicates [ON/OFF] condition of heated oxy-
gen sensor 1 heater (front) determined by
ECM according to the input signals.
HO2S2 HTR (B1)
[ON/OFF]+Indicates [ON/OFF] condition of heated oxy-
gen sensor 2 heater (rear) determined by
ECM according to the input signals.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONQG
CONSULT-II (Cont'd)
EC-87

MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL+Engine: After warming up, idle
the engineSteering wheel in neutral position
(forward direction)OFF
The steering wheel is turned ON
LOAD SIGNAL+Engine: runningRear window defogger or headlamp
ªONºON
Except the above OFF
IGNITION SW+Ignition switch: ON®OFF ON®OFF
HEATER FAN SW+Heater fan switch is ªONº ON
+Heater fan switch is ªOFFº OFF
INJ PULSE-B1+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 2.0 - 3.5 msec
2,000 rpm 1.5 - 3.5 msec
IGN TIMING+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdleM/T: 8ɱ5É BTDC
A/T: 10ɱ5É BTDC
2,000 rpm Approx. 30É BTDC
CAL/LD VALUE+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle Not used
2,500 rpm Not used
ABSOL TH´P/S+Engine: Idle Throttle valve fully closed 0.0É
+Ignition switch: ON
(Engine stopped)Throttle valve fully opened Approx. 80É
MASS AIRFLOW+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: N
+No-loadIdle 1.0 - 4.0 g´m/s
2,500 rpm 5.0 - 10.0 g´m/s
IACV-AAC/V+Engine: After warming up
+Air conditioner switch: OFF
+Shift lever: ªNº
+No-loadIdle 5 - 25 steps
2,000 rpm Ð
PURG VOL C/V+Engine: After warming up
+No-loadIdle 0%
Revving engine Ð
EGR VOL CON/V*+Engine: After warming up
+Shift lever: ªNº
+No-loadIdle 0 step
Revving engine up to 3,000 rpm
quickly1 - 10 steps
INT/V SOL-B1+Engine: After warming up
+Lift up drive wheelsIdle OFF
Suitable gear position except ªPº or
ªNº and revving engineON (Momentarily)
AIR COND RLY+Air conditioner switch: OFF®ON OFF®ON
FUEL PUMP RLY+Ignition switch is turned to ON (Operates for 1 second)
+Engine running and cranking
+When engine is stopped (stops in 1.5 seconds)ON
+Except as shown above OFF
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
CONSULT-II Reference Value in Data Monitor Mode (Cont'd)
EC-129

MONITOR ITEM CONDITION SPECIFICATION
COOLING FAN+After warming up engine, idle
the engine.
+Air conditioner switch: OFFEngine coolant temperature is 99ÉC
(210ÉF) or lessOFF
Engine coolant temperature is 100ÉC
(212ÉF) or moreON
HO2S1 HTR (B1)+Engine speed: Below 3,200 rpm ON
+Engine speed: Above 3,200 rpm OFF
HO2S2 HTR (B1)+Engine speedBelow 3,600 rpm [After driving for 2
minutes at a speed of 70 km/h (43
MPH) or more]ON
Above 3,600 rpm OFF
+Ignition switch ON (Engine stopped) OFF
TRVL AFTER MI+Ignition switch: ONVehicle has traveled after MI has
turned ON.0 - 65,535 km
(0 - 40,723 mile)
*: If so equipped
Major Sensor Reference Graph in Data Monitor
Mode
NJEC0043The following are the major sensor reference graphs in ªDATA MONITORº mode.
THRTL POS SEN, ABSOL TH´P/S, CLSD THL/P SWNJEC0043S01Below is the data for ªTHRTL POS SENº, ªABSOL TH´P/Sº and ªCLSD THL/P SWº when depressing the
accelerator pedal with the ignition switch ªONº.
The signal of ªTHRTL POS SENº and ªABSOL TH´P/Sº should rise gradually without any intermittent drop or
rise after ªCLSD THL/P SWº is changed from ªONº to ªOFFº.
SEF240Y
ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1NJEC0043S02Below is the data for ªENG SPEEDº, ªMAS A/F SE-B1º, ªTHRTL POS SENº, ªHO2S2 (B1)º, ªHO2S1 (B1)º and
ªINJ PULSE-B1º when revving engine quickly up to 4,800 rpm under no load after warming up engine to nor-
mal operating temperature.
Each value is for reference, the exact value may vary.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
CONSULT-II Reference Value in Data Monitor Mode (Cont'd)
EC-130