Air blower NISSAN ALMERA N16 2001 Electronic Repair Manual

h)Fuel pressure
i)Engine compression
j)EGR valve operation
k)Throttle valve
l)EVAP system
+On models equipped with air conditioner, checks should
be carried out while the air conditioner is ªOFFº.
+When checking idle speed on models equipped with A/T,
ignition timing and mixture ratio, checks should be carried
out while shift lever is in ªPº or ªNº position.
+When measuring ªCOº percentage, insert probe more
than 40 cm (15.7 in) into tail pipe.
+Turn off headlamps, heater blower, rear window defogger.
+On vehicles equipped with daytime light systems, set
lighting switch to the 1st position to light only small
lamps.
+Keep front wheels pointed straight ahead.
+If engine stops immediately after starting or idle condition
is unstable, perform the following to initialize IACV-AAC
valve:
a)Stop engine and wait 9 seconds.
b)Turn ignition ªONº and wait 1 second.
c)Turn ignition ªOFFº and wait 9 seconds.
+Make sure the cooling fan has stopped.
BASIC SERVICE PROCEDUREQG
Preparation (Cont'd)
EC-43

TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
3 W/RHeated oxygen sensor 2
heater (rear)[Engine is running]
+Engine speed is below 3,600 rpm
+After driving for 2 minutes at a speed of 70
km/h (43 MPH) or moreApproximately 0.7V
[Ignition switch ªONº]
+Engine stopped
+Engine speed is above 3,600 rpmBATTERY VOLTAGE
(11 - 14V)
4 R/BHeated oxygen sensor 1
heater (front)[Engine is running]
+Engine speed is below 3,200 rpmApproximately 0V
[Engine is running]
+Engine speed is above 3,200 rpmBATTERY VOLTAGE
(11 - 14V)
6
7
15
16BR
L/G
P
ORIACV-AAC valve[Engine is running]
+Warm-up condition
+Idle speed0.1 - 14V
8*
9*
17*
18*SB
W/B
R/Y
BR/REGR volume control
valve[Engine is running]
+Warm-up condition
+Rev engine from 2,000 to 4,000 rpm0 - 14V
10 Y/B A/T signal No. 3[Engine is running]
+Idle speedApproximately 0V
13 LG/R Cooling fan relay[Engine is running]
+Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Cooling fan is operatingApproximately 0V
14 GY/LEVAP canister purge
volume control valve
(ON/OFF duty)[Engine is running]
+Warm-up condition
+Accelerator pedal depressed5 - 12V
SEF975W
19 BR/W A/T signal No. 5[Engine is running]
+Idle speedApproximately 8V
21 B/P Fuel pump relay[Ignition switch ªONº]
+For 1 second after turning ignition switch
ªONº
[Engine is running]0-1V
[Ignition switch ªONº]
+More than 1 second after turning ignition
switch ªONºBATTERY VOLTAGE
(11 - 14V)
22 OR/L Malfunction indicator[Ignition switch ªONº]0-1V
[Engine is running]
+Idle speedBATTERY VOLTAGE
(11 - 14V)
23 L Air conditioner relay[Engine is running]
+Both A/C switch and blower switch are ªONºApproximately 0V
[Engine is running]
+A/C switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
ECM Terminals and Reference Value (Cont'd)
EC-134

TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
42 G/OR PNP switch[Ignition switch ªONº]
+Gear position is ªNeutral positionº (M/T mod-
els)
+Gear position is ªPº or ªNº (A/T models)Approximately 0V
[Ignition switch ªONº]
+Except the above gear positionA/T models
BATTERY VOLTAGE
(11 - 14V)
M/T models
Approximately 5V
43 B/R Ignition switch[Ignition switch ªOFFº]0V
[Ignition switch ªONº]BATTERY VOLTAGE
(11 - 14V)
44 L/R Air conditioner switch[Engine is running]
+Both air conditioner switch and blower switch
are ªONº (Compressor operates)Approximately 0V
[Engine is running]
+Air conditioner switch is ªOFFºApproximately 5V
46 PU/WPower steering oil pres-
sure switch[Engine is running]
+Steering wheel is fully turnedApproximately 0V
[Engine is running]
+Steering wheel is not turnedApproximately 5V
48 B ECM ground[Engine is running]
+Idle speedEngine ground
50 L/BElectrical load signal
(Headlamp and
Rear defogger)[Engine is running]
+Headlamp switch or rear defogger switch is
ªONºBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Headlamp switch and rear defogger switch
are ªOFFºApproximately 0V
51 LG/B Blower fan SW[Ignition switch ªONº]
+Blower fan switch is ªONºApproximately 0V
[Ignition switch ªONº]
+Blower fan switch is ªOFFºApproximately 5V
54 Y/R A/T signal No. 1[Engine is running]
+Idle speedApproximately 0V
55 Y/G A/T signal No. 2[Engine is running]
+Idle speedApproximately 0V
56 G/Y A/T signal No. 4[Engine is running]
+Idle speedApproximately 0V
57 B ECM ground[Engine is running]
+Idle speedEngine ground
58 B Sensors' ground[Engine is running]
+Warm-up condition
+Idle speedApproximately 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONQG
ECM Terminals and Reference Value (Cont'd)
EC-136

ECM Terminals and Reference Value=NJEC0487Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
13 LG/R Cooling fan relay[Engine is running]
+Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Cooling fan is operating0 - 0.6V
23 L/W Air conditioner switch[Engine is running]
+Both air conditioner switch and blower switch are
ªONº (Compressor operates)Approximately 0V
[Engine is running]
+Air conditioner switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
On Board Diagnosis LogicNJEC0572If the cooling fan or another component in the cooling system malfunctions, engine coolant temperature will
rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1217
1217+The engine coolant temperature is extraordinary high,
even when the load is not heavy.+Harness or connectors
(The cooling fan circuit is open or shorted)
+Cooling fan
+Thermostat
+Improper ignition timing
+Engine coolant temperature sensor
+Blocked radiator
+Blocked front end (Improper fitting of nose mask)
+Crushed vehicle frontal area (Vehicle frontal is
collided but not repaired)
+Blocked air passage by improper installation of
front fog lamp or fog lamps.
+Improper mixture ratio of coolant
+Damaged bumper
For more information, refer to ªMAIN 12 CAUSES
OF OVERHEATINGº, EC-345.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in the LC-17,
ªChanging Engine Coolantº. Also, replace the engine oil.
1) Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to use
coolant with the proper mixture ratio. Refer to MA-22, ªAnti-freeze Coolant Mixture Ratioº, ªRECOM-
MENDED FLUIDS AND LUBRICANTSº.
2) After refilling coolant, run engine to ensure that no water-flow noise is emitted.
DTC P1217 OVERHEAT (COOLING SYSTEM)QG
ECM Terminals and Reference Value
EC-335

SEF621WA
SEF646X
SEC163BA
Overall Function CheckNJEC0489Use this procedure to check the overall function of the cooling fan.
During this check, a DTC might not be confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high pressure fluid escaping from
the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by
turning it a quarter turn to allow built-up pressure to escape.
Then turn the cap all the way off.
With CONSULT-II
1) Check the coolant level and mixture ratio (using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio.
+If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-339.
+If the coolant mixture ratio is out of the range of 45 to 55%,
replace the coolant in the following procedure LC-17, ªChang-
ing Engine Coolantº.
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-339.
3) Turn ignition switch ªONº.
4) Perform ªCOOLING FANº in ªACTIVE TESTº mode with CON-
SULT-II.
5) If the results are NG, go to ªDiagnostic Procedureº, EC-339.
Without CONSULT-II
1) Check the coolant level and mixture ratio (using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio.
+If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-339.
+If the coolant mixture ratio is out of the range of 45 to 55%,
replace the coolant in the following procedure LC-17, ªChang-
ing Engine Coolantº.
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to ªDiagnos-
tic Procedureº, EC-339.
3) Start engine.
Be careful not to overheat engine.
4) Set temperature control lever to full cold position.
5) Turn air conditioner switch ªONº.
6) Turn blower fan switch ªONº.
7) Run engine at idle for a few minutes with air conditioner oper-
ating.
Be careful not to overheat engine.
8) Make sure that cooling fan operates. Refer to ªOPERATIONº
table for cooling fan, EC-334.
If NG, go to ªDiagnostic Procedureº, EC-339.
DTC P1217 OVERHEAT (COOLING SYSTEM)QG
On Board Diagnosis Logic (Cont'd)
EC-336

Diagnostic ProcedureNJEC0491
1 CHECK COOLING FAN OPERATION
1. Start engine and let it idle.
2. Set temperature lever at full cold position.
3. Turn air conditioner switch ªONº.
4. Turn blower fan switch ªONº.
5. Make sure that cooling fans-1 and -2 operate.
SEC163BA
OK or NG
OK©GO TO 11.
NG©GO TO 2.
2 CHECK AIR CONDITIONER OPERATION
Is air conditioner operating?
(Check operation of compressor and blower motor.)
OK or NG
OK©GO TO 3.
NG©Check for failure of air conditioner to operate. Refer to HA section.
DTC P1217 OVERHEAT (COOLING SYSTEM)QG
Diagnostic Procedure
EC-339

JEF147Y
DescriptionNJEC0580The refrigerant pressure sensor is installed at the liquid tank of the
air conditioner system. The sensor uses an electrostatic volume
pressure transducer to convert refrigerant pressure to voltage. The
voltage signal is sent to ECM, and ECM controls cooling fan sys-
tem.
SEF099X
ECM Terminals and Reference ValueNJEC0581Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
58 B Sensor's ground[Engine is running]
+Warm-up condition
+Idle speedApproximately 0V
74 R/LRefrigerant pressure
sensor[Engine is running]
+Warm-up condition
+Both A/C switch and blower switch are ªONº
(Compressor operates.)1.0 - 4.0V
111 R Sensor's power supply[Ignition switch ªONº]Approximately 5V
REFRIGERANT PRESSURE SENSORQG
Description
EC-475

Diagnostic Procedure Ð Heater Control Panel
(Fan Switch) Ð
NJEC0585
1 CHECK CIRCUIT OVERALL FUNCTION
1. Start engine.
2. Heater fan motor switch ªONº.
3. Check voltage between ECM terminal 51 and ground under the following conditions.
SEF620Y
OK or NG
OK©INSPECTION END
NG©GO TO 2.
2 CHECK INPUT SIGNAL CIRCUIT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect heater control panel fan switch harness connector.
4. Check harness continuity between ECM terminal 51 and heater fan switch harness connector terminal 18.
Refer to wiring diagram.
Continuity should exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK©Refer to HA-54, ªBLOWER MOTORº.
NG©GO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M169, F113
+Harness for open and short between ECM and heater fan motor switch
©Repair open circuit or short to ground or short to power in harness or connectors.
ELECTRICAL LOAD SIGNALQG
Diagnostic Procedure Ð Heater Control Panel (Fan Switch) Ð
EC-487

TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
204 L Air conditioner relay[Engine is running]
+Air conditioner switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating)Approximately 0.1V
214 W/B Glow relay Refer to ªGlow Control Systemº, EC-677.
218 B Sensors' ground[Engine is running]
+Warm-up condition
+Idle speedApproximately 0V
219 LG/R Cooling fan relay (Low)[Engine is running]
+Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Cooling fan is operatingApproximately 0.1V
221 LG/B Cooling fan relay (High)[Engine is running]
+Cooling fan is not operating
+Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Cooling fan is operating at high speedApproximately 0.1V
223 WMass air flow sensor
power supply[Ignition switch ªONº]Approximately 5V
224 R Mass air flow sensor[Engine is running]
+Warm-up condition
+Idle speed1.5 - 2.0V
313 L/WElectronic control fuel
injection pump[Engine is running]
+Warm-up condition
+Idle speedApproximately 0.1V
314 L/RElectronic control fuel
injection pump[Engine is running]
+Warm-up condition
+Idle speedApproximately 0.4V
316 PUElectronic control fuel
injection pump[Engine is running]
+Warm-up condition
+Idle speedApproximately 2.5V
317 PElectronic control fuel
injection pump[Engine is running]
+Warm-up condition
+Idle speedApproximately 2.5V
325 G ECM relay (Self-shutoff)[Ignition switch ªONº]
[Ignition switch ªOFFº]
+For a few seconds after turning ignition switch
ªOFFºApproximately 0.25V
[Ignition switch ªOFFº]
+A few seconds passed after turning ignition
switch ªOFFºBATTERY VOLTAGE
(11 - 14V)
331 ORCrankshaft position sen-
sor (TDC) ground[Engine is running]
+Warm-up condition
+Idle speedApproximately 0V
334 B/REngine coolant tempera-
ture sensor ground[Ignition switch ªONº]Approximately 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD
ECM Terminals and Reference Value (Cont'd)
EC-555

TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA (DC Voltage and Pulse
Signal)
337
338
350
351W/L
PU/W
GY
OR/BEGR volume control
valve[Engine is running]
+Warm-up condition
+Idle speed0.1 - 14V
(Voltage signals of each ECM
terminals differ according to the
control position of EGR volume
control valve.)
344 WCrankshaft position sen-
sor (TDC)[Engine is running]
+Warm-up condition
+Idle speedApproximately 0V
SEF333Y
[Engine is running]
+Warm-up condition
+Engine speed is 2,000 rpmApproximately 0V
SEF334Y
347 L/BEngine coolant tempera-
ture sensor[Engine is running]Approximately 0 - 4.8V
Output voltage varies with
engine coolant temperature
403 R/L Air conditioner switch[Engine is running]
+Air conditioner switch is ªOFFºBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Both air conditioner switch and blower fan
switch are ªONº
(Compressor is operating)Approximately 0.1V
405 R/G Stop lamp switch[Ignition switch ªONº]
+Brake pedal fully releasedApproximately 0V
[Ignition switch ªONº]
+Brake pedal depressedBATTERY VOLTAGE
(11 - 14V)
416 Y/BBrake pedal position
switch[Ignition switch ªONº]
+Brake pedal fully releasedBATTERY VOLTAGE
(11 - 14V)
[Ignition switch ªONº]
+Brake pedal depressedApproximately 0V
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD
ECM Terminals and Reference Value (Cont'd)
EC-556