engine NISSAN ALMERA N16 2003 Electronic Owner's Manual

NEW TERMNEW ACRONYM /
ABBREVIATIONOLD TERM
Malfunction indicator MI Check engine light
Manifold absolute pressure MAP ***
Manifold absolute pressure sensor MAPS ***
Manifold differential pressure MDP ***
Manifold differential pressure sensor MDPS ***
Manifold surface temperature MST ***
Manifold surface temperature sensor MSTS ***
Manifold vacuum zone MVZ ***
Manifold vacuum zone sensor MVZS ***
Mass air flow sensor MAFS Air flow meter
Mixture control solenoid valve MC solenoid valve Air-fuel ratio control solenoid valve
Multiport fuel injection system MFI system Fuel injection control
Nonvolatile random access memory NVRAM ***
On board diagnostic system OBD system Self-diagnoses
Open loop OL Open loop
Oxidation catalyst OC Catalyst
Oxidation catalytic converter system OC system ***
Oxygen sensor O2S Exhaust gas sensor
Park position switch *** Park switch
Park/neutral position switch PNP switch Park/neutral switch
Inhibitor switch
Neutral position switch
Periodic trap oxidizer system PTOX system ***
Positive crankcase ventilation PCV Positive crankcase ventilation
Positive crankcase ventilation valve PCV valve PCV valve
Powertrain control module PCM ***
Programmable read only memory PROM ***
Pulsed secondary air injection control
solenoid valvePAIRC solenoid valve AIV control solenoid valve
Pulsed secondary air injection system PAIR system Air induction valve (AIV) control
Pulsed secondary air injection valve PAIR valve Air induction valve
Random access memory RAM ***
Read only memory ROM ***
Scan tool ST ***
Secondary air injection pump AIR pump ***
Secondary air injection system AIR system ***
Sequential multiport fuel injection system SFI system Sequential fuel injection
Service reminder indicator SRI ***
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ISO 15031-2 TERMINOLOGY LIST
ISO 15031-2 (Cont’d)
GI-53

MAINTENANCE
SECTION
MA
CONTENTS
PRE-DELIVERY INSPECTION ITEMS............................2
GENERAL MAINTENANCE............................................3
PERIODIC MAINTENANCE (EXCEPT FOR
EUROPE)<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[..........4
Engine and Emission Control Maintenance
(Gasoline engine) ........................................................4
Chassis and Body Maintenance ..................................5
Maintenance Under Severe Driving Conditions ..........6
PERIODIC MAINTENANCE (FOR EUROPE).................7
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year) ............................7
QG15DE/QG18DE ENGINES......................................7
CHASSIS AND BODY MAINTENANCE........................8
Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year) ............................9
YD22DDT ENGINE<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011>9
CHASSIS AND BODY MAINTENANCE......................10
Maintenance Under Severe Driving Conditions
(Annual Driving Distance < 30,000 km/year) ............ 11Maintenance Schedule for Petrol Engines
(Annual Mileage > 30,000 km/year) ..........................13
QG15DE/QG18DE ENGINES....................................13
CHASSIS AND BODY MAINTENANCE......................14
Maintenance Schedule for Diesel Engines
(Annual Mileage > 30,000 km/year) ..........................15
YD22DDT ENGINE..................................................15
CHASSIS AND BODY MAINTENANCE......................16
Maintenance Under Severe Driving Conditions
(Annual Driving Distance > 30,000 km/year) ............17
RECOMMENDED FLUIDS AND LUBRICANTS...........19
Fluids and Lubricants ................................................19
SAE Viscosity Number ..............................................20
GASOLINE ENGINE.................................................20
DIESEL ENGINE<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011>0
Engine Coolant Mixture Ratio....................................21
GI
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX

NJMA0036
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard tothe conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level
Engine idling and stop knob operation (Diesel only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint damage
Check for spare tire, jack, tools (wheel chock), and literature
Wash, clean interior and exterior
: Not applicable to this model
PRE-DELIVERY INSPECTION ITEMS
MA-2

NJMA0004
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers dothem for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item Reference page
TiresCheck the pressure with a gauge periodically when at a service station,
including the spare, and adjust to the specified pressure if necessary. Check
carefully for damage, cuts or excessive wear.—
Windshield wiper
bladesCheck for cracks or wear if not functioning correctly. —
Doors and engine
hoodCheck that all doors, the engine hood, the trunk lid and back door operate
properly. Also ensure that all latches lock securely. Lubricate if necessary.
Make sure that the secondary latch keeps the hood from opening when the
primary latch is released.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.BT-7
BT-16
Tire rotationTires should be rotated every 10,000 km (6,000 miles). SU-7
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
Item Reference page
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps,
and other lamps are all operating properly and installed securely. Also check
headlamp aim.—
Warning lamps and
chimesMake sure that all warning lamps and buzzers/chimes are operating prop-
erly.—
Steering wheelCheck that it has the specified play.
Check for changes in the steering conditions, such as excessive free play,
hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly, and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.RS-4
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e.g. each time you check the engine oil or refuel.
Item Reference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold. LC-18, LC-43
Engine oil levelCheck the level after parking the vehicle (on level ground) and turning off
the engine.LC-8, LC-30
Brake and clutch
fluid levelsMake sure that the brake and clutch fluid levels are between the “MAX” and
“MIN” lines on the reservoir.BR-7
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines.—
GI
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
GENERAL MAINTENANCE
MA-3

NJMA0005
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric
conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent
maintenance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
Engine and Emission Control Maintenance
(Gasoline engine)
NJMA0005S04Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, C = Clean, E = Check and correct the
engine coolant mixture ratio.
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform either at number of kilometers (miles)
or months, whichever comes first.kmx1,000
(Miles x
1,000)
Months1
(0.6)
—10
(6)
620
(12)
1230
(18)
1840
(24)
2450
(30)
3060
(36)
3670
(42)
4280
(48)
48
Underhood and under vehicle
Torque of manifolds & exhaust tube nuts*1 I —
Intake & exhaust valve clearance*2AAAAEM-42
Drive belts I*1 I*1 I I*1 I EM-11
Engine oil (Use API SE, SF, SG, SH or SJ
oil.)★RRRRRRRRLC-8
Engine oil filter (Use Part No. 15208 65F01 or
equivalent)★RRRRRRRRLC-9
Engine coolant (Use Nissan genuine engine
coolant L250 or equivalent in its quality.)See NOTE
(1)E R LC-17
Cooling systemIIIILC-12
Fuel linesI I FE-4
Air cleaner filter (Dry paper type)★CCCRCCCREM-14
Air cleaner filter (Viscous paper type)★R R EM-14
Fuel filterSee NOTE
(2)FE-8
Positive crankcase ventilation (PCV) system I*1 I*1 I*1 I*1 EC-402
Spark plugs (Conventional type)*3 R R —
Spark plugs (Conventional type, For leaded
fuel)*1IRIRIRIR —
Spark plugs (Conventional type, For unleaded
fuel)*1IIIRIIIR —
EVAP vapor lines (With carbon canister) I I EC-399
Vacuum hoses & connections*1IIIIEC-400
Heated oxygen sensor (Exhaust gas sensor) I IEC-149
or
EC-506
NOTE:
★Maintenance items with “★” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
(1) Use Nissan genuine engine coolant, or equivalent in its quality, in order to avoid possible aluminum corrosion within the
engine cooling system caused by the use of non-genuine engine coolant. After first replacement, replace every 40,000 km (24,
000 miles) or 24 months.
(2) Maintenance-free item. For service procedures, refer to FE section.
*1: Models without three way catalyst
*2: For models with three way catalyst, periodic maintenance is not requir
ed. However, if valve noise increases, check valve clearance.
*3: Models with three way catalyst
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Engine and Emission Control Maintenance (Gasoline engine)
MA-4

Maintenance Under Severe Driving Conditions=NJMA0005S06The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving under dusty conditions
B — Driving repeatedly short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity areas or in mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
Maintenance operation: Check = Check and correct or replace as necessary.
Driving condition Maintenance itemMaintenance
operationMaintenance intervalReference
page
A........Aircleaner filter Replace More frequently EM-14
ABCD.....Engine oil & oil filter (Gaso-
line engine)ReplaceEvery 5,000 km (3,000
miles) or 3 monthsLC-8, LC-9
.....F...Brakefluid ReplaceEvery 20,000 km (12,000
miles) or 12 monthsBR-7
..C....H.Automatictransaxlefluid ReplaceEvery 40,000 km (24,000
miles) or 24 monthsAT-13
......GH.Steering gear & linkage, axle
& suspension parts & drive
shaftsCheckEvery 10,000 km (6,000
miles) or 6 monthsST-7, SU-6,
SU-18
A.C...GHIBrake pads, rotors & other
brake componentsCheckEvery 5,000 km (3,000
miles) or 3 monthsBR-27,
BR-31
A.C...GHIBrake linings, drums & other
brake componentsCheckEvery 10,000 km (6,000
miles) or 6 monthsBR-7
......G..Lock,hinges & hood latch LubricateEvery 5,000 km (3,000
miles) or 3 monthsBT-16, BT-7
A........Ventilation air filter Replace More frequentlyHA-95 or
ATC-128
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Maintenance Under Severe Driving Conditions
MA-6

NJMA0043
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric
conditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent
maintenance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
Maintenance Schedule for Petrol Engines
(Annual Mileage < 30,000 km/year)
NJMA0043S01QG15DE/QG18DE ENGINESNJMA0043S0101Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis, but on
an annual basis when driving less than
15,000 km (9,000 miles) per yearkmx1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Engine oil (Use recommended oil)★RRRRRRRRLC-8
Engine oil filter (Use NISSAN genuine
part or equivalent)★RRRRRRRRLC-9
Drive beltsIIIIIIIIEM-11
Cooling systemIIIIIIIILC-12
Engine anti-freeze coolant (Use genu-
ine NISSAN Anti-Freeze Coolant (L250)
or equivalent)See NOTE (1) I R I LC-17
Air cleaner filter★R R EM-14
Intake and exhaust valve clearance See NOTE (2) EM-42
Fuel and EVAP vapour linesIIIIFE-4/
EC-400
Spark plugsRRRR—
Fuel filter See NOTE (3) FE-8
Heated oxygen sensor (Exhaust gas
sensor)★See NOTE (4)GI-41,
EC-149
or
EC-506
NOTE:
(1) First replace at 90,000 km (54,000 miles)/60 months, then every 60,000km (36,000 miles)/48 months. Perform “I” (Check-
ing the mixture ratio and correcting the mixture ratio if necessary) at themiddle of replacement interval.
(2) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(3) Fuel filter is maintenance-free. For service procedures, refer to FE section.
(4) Perform only according to “Maintenance Under Severe Driving Conditions” for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
★Maintenance items with “★” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
GI
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PERIODIC MAINTENANCE (FOR EUROPE)
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year)
MA-7

CHASSIS AND BODY MAINTENANCE=NJMA0043S0102Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis, but on
an annual basis when driving less than
15,000 km (9,000 miles) in a year.kmx1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aimingIIIIIIIIEL-44
Wheel alignment (if necessary, balance
& rotate wheels)IIIIIIIISU-6/
SU-18
Brake pads, rotors & other brake com-
ponents★IIIIIIIIBR-27/
BR-28
Foot brake, parking brake & clutch (for
free play, stroke & operation)IIIIIIIIBR-12/
BR-44/
CL-9
Brake booster vacuum hoses,
connections, check valveIIIIBR-21
Brake & clutch, systems and fluid (for
level and leaks)IIIIIIIIBR-7
Brake fluid★RRRRBR-7
Power steering fluid and lines (for level
and leaks)IIIIIIIIST-7
Supplemental air bag systems See NOTE (1) RS-25
Ventilation air filter★RRRRHA-95 or
AT C - 1 2 8
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIIIIIMT-14
MT-15
Automatic transaxle fluid (for level and
leaks)★IIIIIIIIAT-13
Steering gear & linkage, axle & sus-
pension parts, drive shafts, exhaust
system★IIIIST-7/
SU-6/
SU-18/
FE-10
NISSAN Mobility System See NOTE (2)IIIIIII —
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.
★Maintenance items with “★” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE (FOR EUROPE)
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year) (Cont’d)
MA-8

Maintenance Schedule for Diesel Engines
(Annual Mileage < 30,000 km/year)
=NJMA0043S02YD22DDT ENGINENJMA0043S0201Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference pages Perform on a kilometer basis, but
on an annual basis when driving
less than 20,000 km (12,000
miles) per year.kmx1,000
(miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Engine oil (Use recommended
oil)★RRRRRR LC-30
Engine oil filter (Use Eco filter or
equivalent)★SeeNOTE(1)RRRRRR LC-31
Drive beltsIIIIIIEM-11
Cooling systemIIIIII LC-37
Engine anti-freeze coolant (Use
genuine NISSAN Anti-freeze
Coolant (L250) or equivalent)See NOTE (2) I I LC-43
Air cleaner filter★R R EM-14
Intake & exhaust valve clearance See NOTE (3) EM-59
Fuel lines I I I FE-15
Injection nozzles See NOTE (4) EC-21
Fuel filter★R R R FE-15
NOTE:
(1) Oil filter element assembly and O-ring seal are replacement parts.
(2) First replace at 100,000 km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/36 months. After first replacement,
perform “I” (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(3) If valve noise increases, check valve clearance.
(4) If engine power decreases, black exhaust smoke is emitted or engine noise increases, check injection nozzles and if
necessary, replace injection nozzle assembly.
★Maintenance items with “★” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
GI
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PERIODIC MAINTENANCE (FOR EUROPE)
Maintenance Schedule for Diesel Engines (Annual Mileage < 30,000 km/year)
MA-9

CHASSIS AND BODY MAINTENANCE=NJMA0043S0202Abbreviations: R = Replace I = Inspect: Correct or replace if necessary
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference pages Perform on a kilometer basis, but on
an annual basis when driving less
than 20,000 km (12,000 miles) per
year.kmx1,000
(miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Underhood and under vehicle
Headlamp aimingIIIIII EL-44
Wheel alignment (if necessary, bal-
ance & rotate wheels)IIIIIISU-14
SU-7
Brake pads, rotors & other brake
components★IIIIIIBR-27
BR-28
Foot brake, parking brake & clutch
(for free play, stroke & operation)IIIIIIBR-12
BR-44
CL-9
Brake booster vacuum hoses,
connections, check valveI I I BR-21
Brake & clutch, systems and fluid
(for level and leaks)IIIIII BR-7
Brake fluid★R R R BR-7
Power steering fluid and lines (for
level and leaks)IIIIII ST-7
Supplemental air bag systems See NOTE (1) RS-25
Ventilation air filter★RRRRRR HA-95orATC-128
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIIIMT-14
MT-15
Steering gear & linkage, axle & sus-
pension parts, drive shafts, exhaust
system★IIIST-7
SU-6
SU-18
FE-26
NISSAN Mobility System See NOTE (2)IIIII —
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.
★Maintenance items with “★” should be performed more frequently according to “Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE (FOR EUROPE)
Maintenance Schedule for Diesel Engines (Annual Mileage < 30,000 km/year) (Cont’d)
MA-10