NISSAN ALMERA TINO 2001 Service Repair Manual

Connecting RodNLEM0035Unit: mm (in)
Center distance140.45 - 140.55 (5.5295 - 5.5335)
Bend limit [per 100 (3.94)]0.15 (0.0059)
Torsion limit [per 100 (3.94)]0.3 (0.012)
Connecting rod bushing inner diameter* (small end) 19.000 - 19.012 (0.7480 - 0.7485)
Connecting rod big end inner diameter 43.000 - 43.013 (1.6929 - 1.6934)
Side clearanceStandard 0.200 - 0.470 (0.0079 - 0.0185)
Limit 0.5 (0.020)
*After installing in connecting rod
CrankshaftNLEM0036Unit: mm (in)
Main journal dia. ªDmºGrade No. 0 49.956 - 49.964 (1.9668 - 1.9671)
Grade No. 1 49.948 - 49.956 (1.9665 - 1.9668)
Grade No. 2 49.940 - 49.948 (1.9661 - 1.9665)
Pin journal dia. ªDpºGrade No. 0 39.968 - 39.974 (1.5735 - 1.5738)
Grade No. 1 39.962 - 39.968 (1.5733 - 1.5735)
Grade No. 2 39.956 - 39.962 (1.5731 - 1.5733)
Center distance ªrº43.95 - 44.05 (1.7303 - 1.7342)
Out-of-round (X þ Y)Standard Less than 0.003 (0.0001)
Limit Less than 0.005 (0.0002)
Taper (A þ B)Standard Less than 0.004 (0.0002)
Limit Less than 0.005 (0.0002)
Runout [TIR*]Standard Less than 0.04 (0.0016)
Limit Less than 0.05 (0.0020)
Free end playStandard 0.060 - 0.220 (0.0024 - 0.0087)
Limit 0.3 (0.012)
*: Total indicator reading
Main BearingNLEM0037STANDARDNLEM0037S01
Grade No. Thickness ªTº mm (in) Identification color
0 1.826 - 1.830 (0.0719 - 0.0720) Black
1 1.830 - 1.834 (0.0720 - 0.0722) Brown or Red
2 1.834 - 1.838 (0.0722 - 0.0724) Green
3 1.838 - 1.842 (0.0724 - 0.0725) Yellow
4 1.842 - 1.846 (0.0725 - 0.0727) Blue
UNDERSIZENLEM0037S02Unit: mm (in)
Thickness ªTº
0.25 (0.0098) 1.960 - 1.964 (0.0772 - 0.0773)
0.50 (0.0197) 2.085 - 2.089 (0.0821 - 0.0822)
SERVICE DATA AND SPECIFICATIONS (SDS)QG
Connecting Rod
EM-74

Connecting Rod BearingNLEM0038STANDARD SIZENLEM0038S01Unit: mm (in)
Grade No. Thickness Identification color or number
0 1.503 - 1.506 (0.0592 - 0.0593) Ð
1 1.506 - 1.509 (0.0593 - 0.0594) Brown
2 1.509 - 1.512 (0.0594 - 0.0595) Green
UNDERSIZENLEM0038S02Unit: mm (in)
Grade No. Thickness Identification color or number
0.08 (0.0031) 1.542 - 1.546 (0.0607 - 0.0609) Ð
0.12 (0.0047) 1.562 - 1.566 (0.0615 - 0.0617) Ð
0.25 (0.0098) 1.627 - 1.631 (0.0641 - 0.0642) Ð
Bearing ClearanceNLEM0039Unit: mm (in)
Main bearing clearanceStandard 0.020 - 0.044 (0.0008 - 0.0017)
Limit 0.1 (0.004)
Connecting rod bearing clearanceStandard 0.014 - 0.039 (0.0006 - 0.0015)
Limit 0.1 (0.004)
Miscellaneous ComponentsNLEM0040Unit: mm (in)
Flywheel runout [TIR*]Less than 0.15 (0.0059)
Camshaft sprocket runout [TIR*] Less than 0.15 (0.0059)
*: Total indicator reading
SERVICE DATA AND SPECIFICATIONS (SDS)QG
Connecting Rod Bearing
EM-75

Parts Requiring Angular TighteningNLEM0112+Use an angle wrench for the final tightening of the following
engine parts:
a) Cylinder head bolts
b) Main bearing cap bolts
c) Connecting rod cap nuts
+Do not use a torque value for final tightening.
+The torque value for these parts are for a preliminary step.
+Ensure thread and seat surfaces are clean and coated with
engine oil.
SEM164F
AEM080
Liquid Gasket Application ProcedureNLEM01131.Use a scraper to remove old liquid gasket from mating
surfaces and grooves. Also, completely clean any oil from
these areas.
2.Apply a continuous bead of liquid gasket to mating sur-
faces. (Use Genuine RTV silicone sealant part No. 999MP-
A7007 or equivalent.)
+For oil pan, be sure liquid gasket diameter is 4.0 to 5.0 mm
(0.157 to 0.197 in).
+For areas except oil pan, be sure liquid gasket diameter is
2.0 to 3.0 mm (0.079 to 0.118 in).
3.Apply liquid gasket around the inner side of bolt holes
(unless otherwise specified).
4.Assembly should be done within 5 minutes after coating.
5.Wait at least 30 minutes before refilling engine oil and
engine coolant.
PRECAUTIONSSR
Parts Requiring Angular Tightening
EM-76

Special Service ToolsNLEM0114
Tool number
Tool nameDescription
ST0501S000
Engine stand assembly
1 ST05011000
Engine stand
2 ST05012000
Base
NT042
Disassembling and assembling
KV10106500
Engine stand shaft
NT028
KV10115300
Engine sub-attachment
NT008
ST10120000
Cylinder head bolt
wrench
NT583
Loosening and tightening cylinder head bolt
a: 13 (0.51) dia.
b: 12 (0.47)
c: 10 (0.39)
Unit: mm (in)
KV10116200
Valve spring compressor
1 KV10115900
Attachment
NT022
Disassembling valve mechanism
KV10115600
Valve oil seal drift
NT024
Installing valve oil seal
KV10107902
Valve oil seal puller
NT011
Displacement valve lip seal
PREPARATIONSR
Special Service Tools
EM-77

Tool number
Tool nameDescription
KV10115700
Dial gauge stand
NT012
Adjusting shims
EM03470000
Piston ring compressor
NT044
Installing piston assembly into cylinder bore
KV10107400
Piston pin press stand
1 KV10107310
Center shaft
2 ST13040020
Stand
3 ST13040030
Spring
4 KV10107320
Cap
5 ST13040050
Drift
NT013
Disassembling and assembling piston pin
KV101111 0 0
Seal cutter
NT046
Removing oil pan
WS39930000
Tube presser
NT052
Pressing the tube of liquid gasket
KV10112100
Angle wrench
NT014
Tightening bolts for bearing cap, cylinder head,
etc.
ST16610001
Pilot bushing puller
NT045
Removing pilot bushing
PREPARATIONSR
Special Service Tools (Cont'd)
EM-78

Commercial Service ToolsNLEM0115
Tool name Description
Spark plug wrench
NT047
Removing and installing spark plug
Valve seat cutter set
NT048
Finishing valve seat dimensions
Piston ring expander
NT030
Removing and installing piston ring
Valve guide drift
NT015
Removing and installing valve guide
Intake & Exhaust:
a: 9.5 mm (0.374 in) dia.
b: 5.0 mm (0.197 in) dia.
Valve guide reamer
NT016
Reaming valve guide1or hole for oversize valve
guide2
Intake & Exhaust:
d
1: 6.0 mm (0.236 in) dia.
d
2: 10.175 mm (0.4006 in) dia.
Front oil seal drift
NT049
Installing front oil seal
a: 75 mm (2.95 in) dia.
b: 45 mm (1.77 in) dia.
Rear oil seal drift
NT049
Installing rear oil seal
a: 110 mm (4.33 in) dia.
b: 80 mm (3.15 in) dia.
PREPARATIONSR
Commercial Service Tools
EM-79

NLEM0116
NEM335
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGSR
EM-80

Use the table below to help you find the cause of the symptom.
1. Locate the area where noise occurs.
2. Confirm the type of noise.
3. Specify the operating condition of the engine.
4. Check the specified noise source.
If necessary, repair or replace these parts.
NVH Troubleshooting Ð Engine NoiseNLEM0116S01
Location of
noiseType of
noiseOperating condition of engine
Source of
noiseCheck itemReference
page Before
warm-
upAfter
warm-
upWhen
start-
ingWhen
idlingWhen
racingWhile
driving
To p o f
engine
Rocket
cover
Cylinder
headTicking or
clickingC A Ð A B Ð Rocker
noiseHydraulic lash adjuster EM-119
Rattle C A Ð A B C Camshaft
bearing
noiseCamshaft journal clear-
ance
Camshaft runoutEM-115
Crankshaft
pulley
Cylinder
block (Side
of engine)
Oil panSlap or
knockÐ A Ð B B Ð Piston pin
noisePiston and piston pin
clearance
Connecting rod bushing
clearanceEM-134,
141
Slap or
rapA Ð Ð B B A Piston slap
noisePiston-to-bore clearance
Piston ring side clearance
Piston ring end gap
Connecting rod bend and
torsionEM-135,
136,
137
Knock A B CB B B Connecting
rod bearing
noiseConnecting rod bushing
clearance (Small end)
Connecting rod bearing
clearance (Big end)EM-140,
141
Knock A B Ð A B C Main bear-
ing noiseMain bearing oil clear-
ance
Crankshaft runoutEM-138
Front of
engine
Timing
chain coverTapping
or tickingAAÐBBBTiming
chain and
chain ten-
sioner noiseTiming chain cracks and
wear
Timing chain tensioner
operationEM-100
Front of
engineSqueak or
fizzingA B Ð B Ð C Other drive
belts (Stick-
ing or slip-
ping)Drive belts deflection EM-86,
ªChecking
Drive Beltsº
CreakingABABABOther drive
belts (Slip-
ping)Idler pulley bearing
operation
Squall
CreakABÐBABWater
pump noiseWater pump operation LC-34,
ªWater
Pump
Inspectionº
A: Closely related B: Related C: Sometimes related Ð: Not related
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGSR
Commercial Service Tools (Cont'd)
EM-81

Removal and InstallationNLEM0117
NEM351
1. Oil filler cap
2. Rocker cover
3. PCV valve
4. Distributor
5. Intake manifold supports6. Knock sensor
7. Oil filter
8. Oil filter bracket
9. Water inlet
10. Thermostat housing11. Water pipe assembly
12. Thermostat
13. Starter motor
14. Power steering oil pump adjusting
bar
15. Power steering oil pump bracket
OUTER COMPONENT PARTSSR
Removal and Installation
EM-82

NEM378
OUTER COMPONENT PARTSSR
Removal and Installation (Cont'd)
EM-83