charging NISSAN ALTIMA HYBRID 2009 L32A / 4.G First Responders Guide

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Foreword

Nissan released the Nissan Altima Hybrid in North America in January of 2007. The Nissan Altima Hybrid runs
on conventional gasoline and a traction motor. The basic vehicle systems and features of the Altima Hybrid are
the same as those of the conventional Altima, except where noted in this guide. This First Responder’s Guide
was published to help educate and assist first responders in the safe handling of the Altima Hybrid and its
technology.

A high voltage battery is used to power the traction motor, generator, electric air conditioning compressor,
voltage converter, and inverter unit. A separate 12 volt battery is used to power other electrical devices such as
the radio, horn, headlamps, and instrument cluster gauges. A number of safeguards have been designed to
ensure that the high voltage Nickel Metal Hydride (Ni-MH) battery is kept safe and secure in the event of an
accident.

The Altima Hybrid utilizes both low and high voltage systems:

Low voltage system

• A 12 volt DC negative chassis ground body electrical system

High voltage system

• A 245 volt DC high voltage battery
• A harness that carries high voltage between the high voltage battery, converter, inverter unit, transaxle
and electric air conditioning compressor
• A converter which converts 245 volts DC to 42 volts DC for the electric power steering (EPS) system
• A converter which converts 245 volts DC for charging the 12 volt battery
• An inverter unit which delivers up to 650 volts AC to the transaxle
• A transaxle which houses a traction motor and generator
• A 245 volt DC, electric motor driven electric air conditioning compressor

High voltage electrical safety is an important factor in the emergency handling of the Altima Hybrid. It is
important to recognize and understand the disabling procedures and warnings throughout this guide.
Additional topics in this guide include:
• Nissan Altima Hybrid identification
• Hybrid system component locations and descriptions
• Extrication, fire, recovery, and additional emergency response information
• Roadside assistance information






This First Responders Guide is intended to assist first responders in the safe handling of a Nissan Altima
Hybrid. The information contained in this guide is somewhat simplified and intended to be used as a
technical reference. Please refer to the Nissan Service Manual for information related to vehicle repair.

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Hybrid System Locations and Descriptions




Component Location Description
1. Electric Air
Conditioning
Compressor Engine compartment, front
passenger side
Electric motor driven compressor supplied with 245 volts
DC.
2. Electric Power
Steering Engine compartment, on
steering rack A 42 volt DC assist motor is used for the electric power
steering (EPS) system.
3. EPS DC/DC
Converter Trunk area, mounted to top
of high voltage battery Converts 245 volts DC (high voltage) to 42 volts DC (low
voltage) for the EPS.
4. High Voltage
Battery Trunk area, mounted to
cross member and behind
rear seat 245 volt DC Nickel Metal Hydride (Ni-MH) battery
consisting of 34 low voltage (7.2 volt) modules connected
in series.
5. DC/DC
Converter
Trunk area, under front left
cover of the high voltage
battery Converts 245 volts DC (high voltage) to 12 volts DC (low
voltage) for charging the 12 volt battery.
6. Service
Disconnect
Trunk area, on the
passenger side of the high
voltage battery Used to disable the high voltage system.
7. High Voltage
Harnesses
•
Trunk area, on high
voltage battery and
EPS DC/DC converter
• Under passenger side
rear seat and floor pan
• Engine compartment,
on rear, driver side and
front Orange colored power cables carry high voltage direct
current (DC) between the high voltage battery, EPS
DC/DC converter, inverter unit, and electric air
conditioning compressor. There are two cables which also
carry 3-phase alternating current (AC) between the
inverter unit and transaxle.
NOTE:
High voltage cables under the vehicle floor are encased in
a black plastic protector.
8. Transaxle

Engine compartment, on
driver side Contains a traction motor and generator used to drive the
front wheels and recharge the high voltage battery.
9. Inverter Unit Engine compartment, front
driver side Changes the 245 volts DC from the high voltage battery to
3-phase 650 volts AC to power the transaxle. The inverter
unit also changes AC electricity from the transaxle to DC
that recharges the high voltage battery.

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Jump Starting






















1. Locate the HEV fusible link box located behind the engine air
cleaner.

2. Push the tab (A) in and lift up to remove the lid and expose the
remote positive (+) battery terminal (B).



















DANGER:
• The engine may start at any time without warning when the ignition is on and the Hybrid System is
in the READY mode. When jump starting keep your hands, clothing, hair and tools away from
fans, belts and any other parts that can move to avoid personal injury.
• If done incorrectly, jump starting can lead to a battery explosion, resulting in severe injury or death.
It could also damage the vehicle.
• Explosive hydrogen gas is always present in the vicinity of the battery. Keep all sparks and flames
away from the battery.
• Do not allow battery fluid to come into contact with eyes, skin, clothing or painted surfaces. Battery
fluid is a corrosive sulfuric acid solution which can cause severe burns. If the fluid should come
into contact with anything, immediately flush the contacted area with water.
• Whenever working on or near a battery, always wear suitable eye protectors (for example, goggles
or industrial safety spectacles) and remove rings, metal bands, or any other jewelry. Do not lean
over the battery when jump starting.
• Do not attempt to jump start a frozen battery. It could explode and cause serious injury.
• The vehicle has an automatic engine cooling fan. It could come on at any time. Keep hands and
other objects away from it.
• Always follow the instructions below. Failure to do so could result in damage to the charging
system and cause personal injury.