fuel cap NISSAN FRONTIER 2002 D22 / 1.G Owners Manual

Welcome To The World Of NISSAN
Your new NISSAN is the result of our dedication
to produce the finest in safe, reliable and eco-
nomical transportation. Your vehicle is the prod-
uct of a successful worldwide company that
manufactures cars and trucks in over 17 coun-
tries and distributes them in 170 nations.
NISSAN vehicles are designed and manufac-
tured by Nissan Motor Co., Ltd. which was
founded in Tokyo, Japan in 1933, and NISSAN
affiliates world wide, collectively growing to be-
come the fifth largest automaker in the world. In
addition to cars and trucks, NISSAN also makes
forklift trucks, marine engines, boats and other
diversified products.
NISSAN has made a substantial and growing
investment in North America. NISSAN's commit-
ment is nearly $4 billion dollars in capital invest-
ments in facilities across the continent. Some ofthe facilities include the Nissan Manufacturing
facility in Smyrna, Tennessee, vehicle styling
design at Nissan Design America, Inc. in San
Diego, California, and engineering at Nissan
Technical Center North America in Farmington
Hills, Michigan. Additionally, NISSAN employs
nearly 18,000 people throughout the United
States, Canada, and Mexico. An additional
71,000 people work for the 1,500 NISSAN and
INFINITI dealers across North America.
NISSAN is also a substantial contributor to the
Canadian economy. Nissan Canada Inc., its sup-
pliers and over 140 dealers employ approxi-
mately 4,500 people. These include company
employees and the staffs of NISSAN dealers all
across Canada. In addition, many Canadians
work for companies that supply NISSAN and
NISSAN dealers with materials and services
ranging from operation of port facilities and trans-portation services to the supply of lubricants,
parts and accessories.
NISSAN pioneered the use of electronics and
computers in automobiles, and has led the indus-
try in improving both performance and fuel effi-
ciency through new engine designs and the use
of synthetic materials to reduce vehicle weight.
The company has also developed ways to build
quality into its vehicles at each stage of the
production process, both through extensive use
of automation and Ð most importantly Ð
through an awareness thatpeopleare the cen-
tral element in quality control.
From the time the parts arrived from our suppli-
ers until you took delivery of your new NISSAN,
dozens of checks were made to ensure that only
the best job was being done in producing and
delivering your vehicle. NISSAN also takes great
care to ensure that when you take your NISSAN
to your dealer for maintenance, the service tech-
nician will perform his work according to the
quality standards that have been established by
the factory.
Safety has also been built into your NISSAN. As
you know, seat belts are an integral part of the
safety systems that will help protect you and your
passengers in the event of a sudden stop or an
accident. We urge you to use the seat belts every
time you drive the vehicle.
The NISSAN story of growth and achievement
reflects our major goal: to provide you, our
customer, with a vehicle that is built with quality
and craftsmanship Ð a product that we can be
proud to build and you can be proud to own.
WFW0002
ZX

supplemental air bag systems9section for
details.
INDICATOR LIGHTS
Cruise main switch indicator
light (if so equipped)
The light comes on when the cruise control
main switch is pushed. The light goes out
when the main switch is pushed again.
While the cruise main switch indicator light
comes on, the cruise control system is
operational.
Cruise set switch indicator
light (if so equipped)
The light comes on while the vehicle speed
is controlled by the cruise control system. If
the light blinks while the engine is running, it
may indicate the cruise control system is not
functioning properly. Have the system
checked by your NISSAN dealer.
4-wheel drive indicator light
This light comes on when the transfer shift
control lever is in the 4H or 4L position.
WARNING
cWhen parking always make sure the
transfer control lever is in the 2H, 4H
or 4L position and the parking brake
is applied.
cFailure to engage the transfer con-
trol lever in 2H, 4H or 4L could result
in the vehicle moving unexpectedly,
which could cause serious personal
injury or property damage.
High beam indicator light
This blue light comes on when the headlight
high beams are on and goes out when the
low beams are selected.
The high beam indicator light also comes on
when the passing signal is activated.
Malfunction indicator lamp
(MIL)
If this indicator lamp comes on steady or
blinks while the engine is running, it may
indicate a potential emission control mal-
function.
The malfunction indicator lamp may alsocome on steady if the fuel filler cap is loose
or missing, or if the vehicle runs out of fuel.
Check to make sure the fuel filler cap is
installed and closed tightly, and that the
vehicle has at least three gallons of fuel in
the fuel tank.
After a few driving trips, the
lamp
should turn off if no other potential emission
control system malfunction exists.
Operation
The malfunction indicator lamp will come on
in one of two ways:
cMalfunction indicator lamp on steady þ
An emission control system malfunction
has been detected. Check the fuel filler
cap. If the fuel filler cap is loose or
missing, tighten or install the cap and
continue to drive the vehicle. The
lamp should turn off after a few
driving trips. If thelamp does not
turn off after a few driving trips, have the
vehicle inspected by an authorized NIS-
SAN dealer. You do not need to have
your vehicle towed to the dealer.
cMalfunction indicator lamp blinking þ An
engine misfire has been detected which
may damage the emission control sys-
2-14Instruments and controls
ZX

3 Pre-driving checks and adjustments
Key .........................................................................3-2
Doors ......................................................................3-2
Locking with key ................................................3-2
Locking with inside lock knob............................3-3
Locking with power door lock switch.................3-3
Child safety rear door lock
(Crew Cab models only)....................................3-4
Remote keyless entry system (if so equipped)......3-4
How to use remote keyless entry
system ...............................................................3-4
Battery replacement ..........................................3-7
Hood .......................................................................3-8
Roof rack (if so equipped)......................................3-9
Step rail (if so equipped) ......................................3-11
Fuel filler lid ..........................................................3-11Fuel filler cap ...................................................3-11
Steering wheel .....................................................3-12
Tilt operation (if so equipped) .........................3-12
Sun visors.............................................................3-13
Vanity mirror (if so equipped) ..........................3-13
Mirrors ..................................................................3-13
Inside mirror.....................................................3-13
Outside mirrors ................................................3-13
Outside mirror remote control
(if so equipped)................................................3-14
Truck box..............................................................3-15
Tailgate ............................................................3-15
Tie down hooks ...............................................3-17
ZX

The tubular step rail has a front and rear
step for assisting passengers to get into and
out of the vehicle.
FUEL FILLER CAP
The fuel filler cap is a ratcheting type. Turn
the cap counterclockwise to remove.
Tighten the cap clockwise until ratcheting
clicks are heard.
WPD0090
WPD0054
TUBULAR STEP RAIL (if so
equipped)FUEL FILLER LID
Pre-driving checks and adjustments3-11
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WARNING
cGasoline is extremely flammable and
highly explosive under certain con-
ditions. You could be burned or se-
riously injured if it is misused or
mishandled. Always stop the engine
and do not smoke or allow open
flames or sparks near the vehicle
when refueling.
cFuel may be under pressure. Turn
the cap one-half turn and wait for
any ``hissing'' sound to stop to pre-
vent fuel from spraying out and
causing possible personal injury.
Then remove the cap.
cDo not attempt to top off the fuel
tank after the fuel pump nozzle shuts
off automatically. Continued refuel-
ing may cause fuel overflow, result-
ing in fuel spray and possibly fire.
cUse only an original equipment type
fuel filler cap as a replacement. It has
a built-in safety valve needed for
proper operation of the fuel system
and emission control system. An in-
correct cap can result in a serious
malfunction and possible injury. Itcould also cause the malfunction
indicator lamp to come on.
cNever pour fuel into the throttle body
to attempt to start your vehicle.
CAUTION
cIf fuel is spilled on the vehicle body,
flush it away with water to avoid
paint damage.
cTighten until the fuel filler cap clicks.
Failure to tighten the fuel filler cap
properly may cause the
mal-
function indicator lamp (MIL) to illu-
minate. If the
lamp illuminates
because the fuel filler cap is loose or
missing, tighten or install the cap
and continue to drive the vehicle.
The
lamp should turn off after
a few driving trips. If thelamp
does not turn off after a few driving
trips, have the vehicle inspected by
an authorized NISSAN dealer.
cFor additional information, see the
(Malfunction indicator lamp (MIL)(in
the(Instruments and Controls(sec-
tion earlier in this manual.
TILT OPERATION (if so equipped)
Pull the lock lever down and adjust the
steering wheel up or down to the desired
position.
Push the lock lever up firmly to lock the
steering wheel in place.
WARNING
Do not adjust the steering wheel while
driving. You could lose control of your
vehicle and cause an accident.
PD1238M
STEERING WHEEL
3-12Pre-driving checks and adjustments
ZX

CAUTION
cDo not use leaded gasoline. Depos-
its from leaded gasoline seriously
reduce the three-way catalyst's abil-
ity to help reduce exhaust pollut-
ants.
cKeep your engine tuned up. Malfunc-
tions in the ignition, fuel injection, or
electrical systems can cause over-
rich fuel flow into the three-way cata-
lyst, causing it to overheat. Do not
keep driving if the engine misfires,
or if noticeable loss of performance
or other unusual operating condi-
tions are detected. Have the vehicle
inspected promptly by an authorized
NISSAN dealer.
cAvoid driving with an extremely low
fuel level. Running out of fuel could
cause the engine to misfire, damag-
ing the three-way catalyst.
cDo not race the engine while warm-
ing it up.
cDo not push or tow your vehicle to
start the engine.ON-PAVEMENT AND OFFROAD
DRIVING PRECAUTIONS
Utility vehicles have a significantly
higher rollover rate than other types of
vehicles.
They have higher ground clearance than
passenger cars to make them capable of
performing in a variety of on-pavement and
off-road applications. This gives them a
higher center of gravity than ordinary cars.
An advantage of higher ground clearance is
a better view of the road, allowing you to
anticipate problems. However, they are not
designed for cornering at the same speeds
as conventional two-wheel drive vehicles
any more than low-slung sports cars are
designed to perform satisfactorily under off-
road conditions. If at all possible, avoid
sharp turns or abrupt maneuvers particu-
larly at high speeds. As with other vehicles
of this type, failure to operate this vehicle
correctly may result in loss of control or
vehicle rollover.
Be sure to read the driving safety precau-
tions later in this section.
AVOIDING COLLISION AND
ROLLOVER
WARNING
Failure to operate this vehicle in a safe
and prudent manner may result in loss
of control or an accident.
Be alert and drive defensively at all times.
Obey all traffic regulations. Avoid excessive
speed, high speed cornering, or sudden
steering maneuvers, because these driving
practices could cause you to lose control of
your vehicle.As with any vehicle, a loss
of control could result in a collision with
other vehicles or objects, or cause the
vehicle to rollover, particularly if the loss
of control causes the vehicle to slide
sideways.Be attentive at all times, and
avoid driving when tired. Never drive when
under the influence of alcohol or drugs
(including prescription or over-the-counter
drugs which may cause drowsiness). Al-
ways wear your seat belt as outlined in the
9Seats, restraints and supplemental air bag
systems9section of this manual, and also
instruct your passengers to do so.
Seat belts help reduce the risk of injury in
Starting and driving
5-3
ZX

cIf you must work with the engine run-
ning, keep your hands, clothing, hair
and tools away from moving fans,
belts, and any other moving parts.
cIt is advisable to secure or remove
any loose clothing and remove any
jewelry, such as rings, watches, etc.,
before working on your vehicle.
cAlways wear eye protection when-
ever you work on your vehicle.
cIf you must run the engine in an
enclosed space such as a garage, be
sure there is proper ventilation for
exhaust gases to escape.
cNever get under the vehicle while it
is supported only by a jack. If it is
necessary to work under the vehicle,
support it with safety stands.
c
Keep smoking materials, flame and
sparks away from fuel tank and battery.
cOn gasoline engine models with the
multiport fuel injection (MFI) system,
the fuel filter or fuel lines should be
serviced by an authorized NISSAN
dealer because the fuellines are un-der high pressure even when the
engine is off.
CAUTION
cDo not work under the hood while
the engine is hot. Turn the engine off
and wait until it cools down.
cNever connect or disconnect either
the battery or any transistorized
component connector while the igni-
tion is on.
cNever leave the engine or automatic
transmission related component
harnesses disconnected while the
ignition switch is in the ON position.
cAvoid contact with used engine oil
and coolant. Improperly disposed
engine oil, engine coolant and/or
other vehicle fluids can damage the
environment. Always conform to lo-
cal regulations for disposal of ve-
hicle fluid.
This ``Maintenance and do-it-yourself'' sec-
tion gives instructions regarding only those
items which are relatively easy for an owner
to perform.A genuine NISSAN service manual is also
available. See `Owner's Manual/Service
Manual order information'' in the ``Technical
and consumer information'' section.
You should be aware that incomplete or
improper servicing may result in operating
difficulties or excessive emissions, and
could affect your warranty coverage.If in
doubt about any servicing, have it done
by an authorized NISSAN dealer.
8-6Maintenance and do-it-yourself
ZX

7. Refill engine with a recommended oil
through the oil filler opening then install
the oil filler cap securely.
See ``Capacities and recommended
fuel/lubricants'' in the ``Technical and
consumer information'' section for drain
and refill capacity.
The drain and refill capacity depends on
the oil temperature and drain time. Use
these specifications for reference only.
Always use the dipstick to determine
when the proper amount of oil is in the
engine.
8. Start the engine. Check for leakage
around the drain plug and oil filter. Cor-
rect as required.
9. Turn the engine off and wait several
minutes. Check the oil level with the
dipstick. Add engine oil if necessary.
CHANGING ENGINE OIL FILTER
1. Park the vehicle on a level surface and
apply the parking brake.
2. Turn the engine off.
3. Remove the splash shield.
cRemove the six push pins.
cRemove the six bolts and the splash
shield.
4.
Place a large drain pan under the oil filter.
5. Loosen the oil filter with an oil filter
wrench. Then remove the oil filter by
turning it by hand.
CAUTION
Be careful not to burn yourself. The
engine oil may be hot.
6. Wipe the engine oil filter mounting sur-
face with a clean rag.
Be sure to remove any old rubber gasket
remaining on the mounting surface of the
engine.
7. Coat the rubber gasket on the new filter
with engine oil.
ADI1065WDI0094
8-14Maintenance and do-it-yourself
ZX

The fluid level should be checked using the
HOT MAX range on the power steering fluid
reservoir at fluid temperatures of 122 to
176ÉF (50 to 80ÉC) or using the COLD MAX
range on the power steering fluid reservoir
at fluid temperatures of 32 to 86ÉF (0 to
30ÉC).
CAUTION
cDO NOT OVERFILL.
cRecommended fluid is Genuine
NISSAN PSFII or equivalent.Check the brake fluid level in the reservoir.
If the fluid level is below the MIN line or the
brake warning light comes on, addDOT 3
fluid up to the MAX line.
Check the clutch fluid level in the reservoir
(manual transmission only). If the fluid level
is below the MIN line, addDOT 3fluid up to
the MAX line.
If fluid must be added frequently, the system
should be thoroughly checked by an autho-
rized NISSAN dealer.For further brake and clutch fluid specifica-
tion information, refer to ``Capacities and
recommended fuel/lubricants'' in the ``Tech-
nical and consumer information'' section of
this manual.
WARNING
Use only new fluid from a sealed con-
tainer. Old, inferior or contaminated
fluid may damage the brake and clutch
systems. The use of improper fluids
can affect the vehicle's stopping abil-
ity.
CAUTION
Do not spill the fluid on painted sur-
faces. This will damage the paint. If
fluid is spilled, wash the surface with
water.
ADI1120ADI0716
POWER STEERING FLUID BRAKE AND CLUTCH FLUID
Maintenance and do-it-yourself8-17
ZX

9 Technical and consumer information
Capacities and recommended fuel/lubricants ........9-2
Fuel recommendation ........................................9-4
Engine oil and oil filter recommendation ...........9-6
Recommended SAE viscosity number ..............9-7
Air conditioner system refrigerant and
lubricant recommendations ...............................9-8
Specifications .........................................................9-9
Engine ...............................................................9-9
Wheels and tires..............................................9-10
Dimensions and weights .................................9-11
When traveling or registering your vehicle in
another country ....................................................9-12
Vehicle identification ............................................9-12
Vehicle identification number (VIN)
plate .................................................................9-12
Vehicle identification number
(chassis number) .............................................9-12
Engine serial number ......................................9-13
F.M.V.S.S. certification label ...........................9-13
Emission control information label ..................9-14
Tire placard......................................................9-14
Air conditioner specification label ....................9-14Installing front license plate..................................9-15
Vehicle loading information ..................................9-15
Terms...............................................................9-15
Determining vehicle payload capacity .............9-16
Securing the load ............................................9-16
Loading tips .....................................................9-17
Truck-camper loading information........................9-17
Payload weight capacity ..................................9-19
Measurement of weights .................................9-21
Towing a trailer.....................................................9-21
Maximum load limits ........................................9-21
Towing load/specification chart .......................9-23
Towing safety ..................................................9-24
Uniform tire quality grading ..................................9-26
Emission control system warranty .......................9-27
Reporting safety defects (US only) ......................9-28
Readiness for inspection/maintenance (I/M)
test (US only) .......................................................9-28
Owner's manual/service manual order
information ............................................................9-30
In the event of a collision ................................9-31
ZX