warning NISSAN FRONTIER 2003 D22 / 1.G Owners Manual

CHANGING ENGINE COOLANT
A NISSAN dealer can change the engine coolant.
The service procedure can be found in the
NISSAN Service Manual.
Improper servicing can result in reduced
heater performance and engine overheat-
ing.
WARNING
cTo avoid the danger of being scalded,
never change the coolant when the en-
gine is hot.
cNever remove the radiator cap when the
engine is hot. Serious burns could be
caused by high pressure fluid escaping
from the radiator.
cAvoid direct skin contact with used
coolant. If skin contact is made, wash
thoroughly with soap or hand cleaner
as soon as possible.
cKeep coolant out of the reach of chil-
dren and pets.
Engine coolant must be disposed of properly.
Check your local regulations.
CHECKING ENGINE OIL LEVEL
1. Park the vehicle on a level surface and apply
the parking brake.
2. Start the engine and let it idle until it reaches
operating temperature.3. Turn off the engine.Wait more than 10
minutes for the oil to drain back into
the oil pan.
4. Remove the dipstick and wipe it clean. Re-
insert it all the way.
5. Remove the dipstick again and check the oil
level. It should be between the H (High) and
L (Low) marks. This is the normal operating
oil level range. If the oil level is below the L
(Low) mark, remove the oil filler cap and pour
recommended oil through the opening.Do
not overfill.
KA24DE engine
WDI0272
VG33E/VG33ER engine
WDI0273
ENGINE OIL
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5. Remove the drain plug with a wrench by
turning it counterclockwise and completely
drain the oil.
If the oil filter is to be changed, remove and
replace it at this time. See “Changing engine
oil filter” later in this section.
WARNING
cProlonged and repeated contact with
used engine oil may cause skin cancer.cTry to avoid direct skin contact with
used oil. If skin contact is made, wash
thoroughly with soap or hand cleaner
as soon as possible.
cKeep used engine oil out of reach of
children.
CAUTION
Be careful not to burn yourself. The engine
oil may be hot.
cWaste oil must be disposed of properly.
cCheck your local regulations.
6. Clean and reinstall the drain plug and a new
washer. Securely tighten the drain plug with
a wrench. Do not use excessive force.
Drain plug tightening torque:
22 - 29 ft-lb (29 - 39 N·m)
7. Refill engine with recommended oil through
the oil filler opening, then install the oil filler
cap securely.
See “Capacities and recommended
fuel/lubricants” in the “Technical and con-
sumer information” section of this manual for
drain and refill capacity.
The drain and refill capacity depends on the
oil temperature and drain time. Use thesespecifications for reference only. Always use
the dipstick to determine when the proper
amount of oil is in the engine.
8. Start the engine. Check for leakage around
the drain plug and oil filter. Correct as re-
quired.
9. Turn the engine off and wait more than 10
minutes. Check the oil level with the dipstick.
Add engine oil if necessary.
VG33E/VG33ER engine
WDI0276
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WARNING
cWhen the engine is running, keep
hands, jewelry and clothing away from
any moving parts such as the cooling
fan and drive belts.
cAutomatic transmission fluid is poison-
ous and should be stored carefully in
marked containers out of the reach of
children.
TEMPERATURE CONDITIONS FOR
CHECKING
cThe fluid level should be checked using the
HOT range on the dipstick after the following
conditions have been met:
– The engine should be warmed up to op-
erating temperature.
– The vehicle should be driven at least 5
minutes.
– The automatic transmission fluid should
be warmed to 122 - 176°F (50 - 80°C) .cThe fluid can be checked at fluid temperatures
of 86 - 122°F (30 - 50°C) using the COLD
range on the dipstick after the engine is
warmed up and before driving. However, the
fluid should be re-checked using the HOT
range.
1. Park the vehicle on a level surface and set
the parking brake.
2. Start the engine and then move the shift
selector lever through each gear range, end-
ing in P (Park) .
3. Check the fluid level with the engine idling.
KA24DE engine
WDI0279
VG33E/VG33ER engine
WDI0280
AUTOMATIC TRANSMISSION FLUID
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CAUTION
cDO NOT OVERFILL.
cRecommended fluid is Genuine
NISSAN PSF or equivalent.For further brake and clutch fluid specification
information, refer to “Capacities and recom-
mended fuel/lubricants” in the “Technical and
consumer information” section of this manual.
WARNING
Use only new fluid from a sealed con-
tainer. Old, inferior or contaminated fluid
may damage the brake and clutch sys-
tems. The use of improper fluids can dam-
age the brake system and affect the vehi-
cle’s stopping ability.
CAUTION
Do not spill the fluid on any painted sur-
faces. This will damage the paint. If fluid is
spilled, immediately wash the surface
with water.BRAKE FLUID
Check the brake fluid level in the reservoir. If the
fluid level is below the MIN line or the brake
warning light comes on, add Genuine NISSAN
Super Heavy Duty Brake Fluid or equivalentDOT
3fluid up to the MAX line. If fluid must be added
frequently, the system should be checked by a
NISSAN dealer.
WDI0283
BRAKE AND CLUTCH FLUID
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CLUTCH FLUID
Check the clutch fluid level in the reservoir
(manual transmissions only) . If the fluid level is
below the MIN line, add Genuine NISSAN Super
Heavy Duty Brake Fluid or equivalentDOT 3fluid
up to the MAX line. If fluid must be added fre-
quently, the system should be checked by a
NISSAN dealer.
For further brake and clutch fluid specification
information, refer to “Capacities and recom-
mended fuel/lubricants” in the “Technical and
consumer information” section of this manual.
WARNING
Use only new fluid from a sealed con-
tainer. Old, inferior or contaminated fluid
may damage the brake and clutch sys-
tems. The use of improper fluids can dam-
age the brake system and affect the vehi-
cle’s stopping ability.
CAUTION
Do not spill the fluid on any painted sur-
faces. This will damage the paint. If fluid is
spilled, immediately wash the surface
with water.
WINDOW WASHER FLUID
RESERVOIR
Fill the window washer fluid reservoir periodically.
Add window washer fluid when the light comes
on (if so equipped) .
To fill the window washer fluid reservoir, lift the
cap off the reservoir tank and pour the window
washer fluid into the tank opening.
Add a washer solvent to the washer for better
cleaning. In the winter season, add a windshield
washer antifreeze. Follow the manufacturer’s in-
structions for the mixture ratio.
WDI0284WDI0303
WINDOW WASHER FLUID
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Refill the reservoir more frequently when driving
conditions require an increased amount of win-
dow washer fluid.
CAUTION
cDo not substitute engine anti-freeze
coolant for window washer solution.
This may result in damage to the paint.
cDo not fill the window washer reservoir
tank with washer fluid concentrates at
full strength. Some methyl alcohol
based washer fluid concentrates may
permanently stain the grille if spilled
while filling the window washer reser-
voir tank.
cPre-mix washer fluid concentrates with
water to the manufacturer’s recom-
mended levels before pouring the fluid
into the window washer reservoir tank.
Do not use the window washer reservoir
tank to mix the washer fluid concen-
trate and water.cKeep the battery surface clean and dry. Any
corrosion should be washed off with a solution
of baking soda and water.
cMake certain the terminal connections are
clean and securely tightened.
cIf the vehicle is not to be used for 30 days or
longer, disconnect the negative (-) battery ter-
minal cable to prevent discharge.
WARNING
cDo not expose the battery to flames or
electrical sparks. Hydrogen gas gener-
ated by the battery is explosive. Do not
allow battery fluid to contact your skin,
eyes, fabrics or painted surfaces. After
touching a battery or battery cap, do not
touch or rub your eyes. Thoroughly
wash your hands. If the acid contacts
your eyes, skin or clothing, immediately
flush with water for at least 15 minutes
and seek medical attention.
cDo not operate the vehicle if the fluid in
the battery is low. Low battery fluid can
cause a higher load on the battery
which can generate heat, reduce bat-
tery life, and in some cases lead to an
explosion.cWhen working on or near a battery, al-
ways wear suitable eye protection and
remove all jewelry.
cBattery posts, terminals and related ac-
cessories contain lead and lead com-
pounds. Wash hands after handling.
cKeep battery out of the reach of
children.
BATTERY
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1 Crank pulley
2 Water pump
3 Generator
4 Air conditioner compressor
5 Power steering fluid pump
: Tension checking points
WARNING
Be sure the ignition key is in the OFF or
LOCK position. The engine could rotate
unexpectedly.1. Visually inspect each belt for signs of un-
usual wear, cuts, fraying or looseness. If the
belt is in poor condition or is loose, have it
replaced or adjusted by a NISSAN dealer.
2. Have the belts checked regularly for condi-
tion and tension in accordance with the
maintenance schedule found in the
“NISSAN Service and Maintenance Guide”.
1 Crank pulley
2 Water pump
3 Alternator
4 Air conditioner compressor
5 Power steering fluid pump
: Tension checking points
KA24DE engine
WDI0286
VG33E engine
WDI0287
DRIVE BELTS
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1 Crank pulley
2 Water pump
3 Generator
4 Air conditioner compressor
5 Power steering pump
6 Supercharger
7 Idler pulley
: Tension checking points
REPLACING SPARK PLUGS
Platinum-tipped spark plugs
It is not necessary to replace platinum-tipped
spark plugs as frequently as conventional type
spark plugs because they last much longer. Fol-
low the maintenance schedule, but do not reuse
the spark plugs by cleaning or regapping.
cAlways replace spark plugs with recom-
mended or equivalent ones.
WARNING
Be sure the engine and ignition switch are
off and that the parking brake is engaged
securely.
CAUTION
Be sure to use the correct socket to re-
move the spark plugs. An incorrect socket
can damage the spark plugs.
VG33ER engine
WDI0288WDI0005
SPARK PLUGS
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The air cleaner filter should not be cleaned and
reused. Replace it according to the maintenance
intervals shown in the “NISSAN Service and
Maintenance Guide.” When replacing the filter,
wipe the inside of the air cleaner filter housing
and the cover with a damp cloth.WARNING
cOperating the engine with the air
cleaner removed can cause you or oth-
ers to be burned. The air cleaner not
only cleans the air, it stops the flame if
the engine backfires. If it isn’t there, and
the engine backfires, you could be
burned. Do not drive with the air cleaner
removed, and be careful when working
on the engine with the air cleaner
removed.cNever pour fuel into the throttle body or
attempt to start the engine with the air
cleaner removed. Doing so could result
in serious injury.
IN-CABIN MICROFILTER (if so
equipped)
The in-cabin microfilter restricts the entry of air-
borne dust and pollen particles and reduces
some objectionable outside odors. The filter is
located behind the glove box. Refer to the
“NISSAN Service and Maintenance Guide” for
change intervals.
To change the filter, perform the following proce-
dure:
WDI0290WDI0291
AIR CLEANER
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Self-adjusting brakes
Your vehicle is equipped with self-adjusting
brakes.
The front disc-type brakes self-adjust every time
the brake pedal is applied. The rear drum-type
brakes on two-wheel drive vehicles self-adjust
every time the parking brake is applied. The rear
drum-type brakes on four-wheel drive vehicles
self-adjust every time the brake pedal is applied.
If the brake pedal goes down farther than normal,
it may be due to lack of adjustment of the rear
drum brakes. Apply the parking brake several
times.
WARNING
If the brake pedal height does not return
to normal, see a NISSAN dealer and have
it checked.
Brake pad wear indicators
The disc brake pads on your vehicle have audible
wear indicators. When a brake pad requires re-
placement, a high pitched scraping or screech-
ing sound will be heard when the vehicle is in
motion. The noise will be heard whether or not the
brake pedal is depressed. Have the brakes
checked as soon as possible if the wear indicator
sound is heard.Under some driving or climate conditions, occa-
sional brake squeak, squeal or other noise may
be heard. Occasional brake noise during light to
moderate stops is normal and does not affect the
function or performance of the brake system.
The rear drum brakes (if so equipped) do not
have audible wear indicators. Should you ever
hear an unusually loud noise from the rear drum
brakes, have them inspected as soon as possible
by a NISSAN dealer.
Proper brake inspection intervals should
be followed.For more information regarding
brake inspections, see the appropriate mainte-
nance schedule information in the “NISSAN Ser-
vice and Maintenance Guide”.
BRAKE BOOSTER
Check the brake booster function as follows:
1. With the engine off, press and release the
brake pedal several times. When brake
pedal movement (distance of travel) remains
the same from one pedal application to the
next, continue on to the next step.
2. While depressing the brake pedal, start the
engine. The pedal height should drop a little.3. With the brake pedal depressed, stop the
engine. Keep the pedal depressed for about
30 seconds. The pedal height should not
change.
4. Run the engine for one minute without de-
pressing the brake pedal, then turn it off.
Depress the brake pedal several times. The
pedal travel distance will decrease gradually
with each depression as the vacuum is re-
leased from the booster.
If the brakes do not operate properly, have the
brakes checked by a NISSAN dealer.
8-28Maintenance and do-it-yourself
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