check engine NISSAN FRONTIER 2003 D22 / 1.G Owner's Manual

The engine cooling system is filled at the factory
with a high-quality, year-round, anti-freeze cool-
ant solution. The anti-freeze solution contains
rust and corrosion inhibitors; therefore, additional
engine cooling system additives are not neces-
sary.
WARNING
cNever remove the radiator cap when the
engine is hot. Wait until the engine and
radiator cool down. Serious burns
could be caused by high pressure fluid
escaping from the radiator. See precau-
tions in “If your vehicle overheats”
found in the “In case of emergency”
section of this manual.
cThe radiator is equipped with a pres-
sure type radiator cap. To prevent en-
gine damage, use only a genuine
NISSAN radiator cap.
Outside temperature
down toGenuine
NISSAN
Anti-freeze
coolant or
equivalentDemineral-
ized or dis-
tilled water
°C °F
-35 -30 50% 50%
CAUTION
When adding or replacing coolant, be sure
to use only a Genuine Nissan Anti-Freeze
coolant (green) or equivalent with the
proper mixture ratio of 50% anti-freeze
and 50% demineralized or distilled water.
The use of other types of coolant solu-
tions or coolant colors, such as orange,
may damage the engine cooling system.
CHECKING ENGINE COOLANT
LEVEL
Check the coolant levelin the reservoir when
the engine is cold.If the coolant level is below
the MIN level, add coolant to the MAX level. If the
reservoir is empty, check the coolant level in the
radiatorwhen the engine is cold.If there is
insufficient coolant in the radiator, fill the radiator
with coolant up to the filler opening and also add
it to the reservoir up to the MAX level.
If the cooling system frequently requires
coolant, have it checked by a NISSAN
dealer.
WDI0271
ENGINE COOLING SYSTEM
Maintenance and do-it-yourself8-9
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CHANGING ENGINE COOLANT
A NISSAN dealer can change the engine coolant.
The service procedure can be found in the
NISSAN Service Manual.
Improper servicing can result in reduced
heater performance and engine overheat-
ing.
WARNING
cTo avoid the danger of being scalded,
never change the coolant when the en-
gine is hot.
cNever remove the radiator cap when the
engine is hot. Serious burns could be
caused by high pressure fluid escaping
from the radiator.
cAvoid direct skin contact with used
coolant. If skin contact is made, wash
thoroughly with soap or hand cleaner
as soon as possible.
cKeep coolant out of the reach of chil-
dren and pets.
Engine coolant must be disposed of properly.
Check your local regulations.
CHECKING ENGINE OIL LEVEL
1. Park the vehicle on a level surface and apply
the parking brake.
2. Start the engine and let it idle until it reaches
operating temperature.3. Turn off the engine.Wait more than 10
minutes for the oil to drain back into
the oil pan.
4. Remove the dipstick and wipe it clean. Re-
insert it all the way.
5. Remove the dipstick again and check the oil
level. It should be between the H (High) and
L (Low) marks. This is the normal operating
oil level range. If the oil level is below the L
(Low) mark, remove the oil filler cap and pour
recommended oil through the opening.Do
not overfill.
KA24DE engine
WDI0272
VG33E/VG33ER engine
WDI0273
ENGINE OIL
8-10Maintenance and do-it-yourself
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6. Recheck oil level with the dipstick.
It is normal to add some oil between oil
maintenance intervals or during the
break-in period, depending on the severity
of operating conditions.
CAUTION
Oil level should be checked regularly. Op-
erating the engine with an insufficient
amount of oil can damage the engine, and
such damage is not covered by warranty.
CHANGING ENGINE OIL
1. Park the vehicle on a level surface and apply
the parking brake.
2. Start the engine and let it idle until it reaches
operating temperature, then turn it off.
3. Remove the oil filler cap by turning it coun-
terclockwise.
4. Place a large drain pan under the drain plug.
KA24DE engine
WDI0175
VG33E/VG33ER engine
WDI0274
KA24DE engine
WDI0275
Maintenance and do-it-yourself8-11
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5. Remove the drain plug with a wrench by
turning it counterclockwise and completely
drain the oil.
If the oil filter is to be changed, remove and
replace it at this time. See “Changing engine
oil filter” later in this section.
WARNING
cProlonged and repeated contact with
used engine oil may cause skin cancer.cTry to avoid direct skin contact with
used oil. If skin contact is made, wash
thoroughly with soap or hand cleaner
as soon as possible.
cKeep used engine oil out of reach of
children.
CAUTION
Be careful not to burn yourself. The engine
oil may be hot.
cWaste oil must be disposed of properly.
cCheck your local regulations.
6. Clean and reinstall the drain plug and a new
washer. Securely tighten the drain plug with
a wrench. Do not use excessive force.
Drain plug tightening torque:
22 - 29 ft-lb (29 - 39 N·m)
7. Refill engine with recommended oil through
the oil filler opening, then install the oil filler
cap securely.
See “Capacities and recommended
fuel/lubricants” in the “Technical and con-
sumer information” section of this manual for
drain and refill capacity.
The drain and refill capacity depends on the
oil temperature and drain time. Use thesespecifications for reference only. Always use
the dipstick to determine when the proper
amount of oil is in the engine.
8. Start the engine. Check for leakage around
the drain plug and oil filter. Correct as re-
quired.
9. Turn the engine off and wait more than 10
minutes. Check the oil level with the dipstick.
Add engine oil if necessary.
VG33E/VG33ER engine
WDI0276
8-12Maintenance and do-it-yourself
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CHANGING ENGINE OIL FILTER
1. Park the vehicle on a level surface and apply
the parking brake.
2. Turn the engine off.
3. Remove the splash shield.
cRemove the six push pins.
cRemove the six bolts and the splash
shield.
4. Place a large drain pan under the oil filter.
CAUTION
Be careful not to burn yourself. The engine
oil may be hot.
5. Loosen the oil filter with an oil filter wrench.
Then remove the oil filter by turning it by
hand.
6. Wipe the engine oil filter mounting surface
with a clean rag.
Be sure to remove any old gasket material
remaining on the mounting surface of the
engine.7. Coat the gasket on the new filter with clean
engine oil.
8. Screw on the oil filter until a slight resistance
is felt, then tighten an additional 2/3 turn.
9. Start the engine and check for leakage
around the oil filter. Correct as required.
10. Turn the engine off and wait more than 10
minutes. Check the oil level. Add engine oil if
necessary.
11. Install the splash shield.
KA24DE engine
WDI0277
VG33E/VG33ER engine
WDI0278
Maintenance and do-it-yourself8-13
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WARNING
cWhen the engine is running, keep
hands, jewelry and clothing away from
any moving parts such as the cooling
fan and drive belts.
cAutomatic transmission fluid is poison-
ous and should be stored carefully in
marked containers out of the reach of
children.
TEMPERATURE CONDITIONS FOR
CHECKING
cThe fluid level should be checked using the
HOT range on the dipstick after the following
conditions have been met:
– The engine should be warmed up to op-
erating temperature.
– The vehicle should be driven at least 5
minutes.
– The automatic transmission fluid should
be warmed to 122 - 176°F (50 - 80°C) .cThe fluid can be checked at fluid temperatures
of 86 - 122°F (30 - 50°C) using the COLD
range on the dipstick after the engine is
warmed up and before driving. However, the
fluid should be re-checked using the HOT
range.
1. Park the vehicle on a level surface and set
the parking brake.
2. Start the engine and then move the shift
selector lever through each gear range, end-
ing in P (Park) .
3. Check the fluid level with the engine idling.
KA24DE engine
WDI0279
VG33E/VG33ER engine
WDI0280
AUTOMATIC TRANSMISSION FLUID
8-14Maintenance and do-it-yourself
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1. Remove the battery caps with a screwdriver
as shown. Use a cloth to protect the battery
case.
2. Check the fluid level in each cell If it is
necessary to add fluid, add only distilled
water to bring the level up to the bottom of
the filler opening.Do not overfill.Vehicles operated in high temperatures or under
severe conditions require frequent checks of the
battery fluid level.
JUMP STARTING
If jump starting is necessary, see “Jump starting”
in the “In case of emergency” section of this
manual. If the engine does not start by jump
starting, the battery may have to be replaced.
Contact a NISSAN dealer.
WDI0224
LDI0302
Maintenance and do-it-yourself8-19
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1 Crank pulley
2 Water pump
3 Generator
4 Air conditioner compressor
5 Power steering fluid pump
: Tension checking points
WARNING
Be sure the ignition key is in the OFF or
LOCK position. The engine could rotate
unexpectedly.1. Visually inspect each belt for signs of un-
usual wear, cuts, fraying or looseness. If the
belt is in poor condition or is loose, have it
replaced or adjusted by a NISSAN dealer.
2. Have the belts checked regularly for condi-
tion and tension in accordance with the
maintenance schedule found in the
“NISSAN Service and Maintenance Guide”.
1 Crank pulley
2 Water pump
3 Alternator
4 Air conditioner compressor
5 Power steering fluid pump
: Tension checking points
KA24DE engine
WDI0286
VG33E engine
WDI0287
DRIVE BELTS
8-20Maintenance and do-it-yourself
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1 Crank pulley
2 Water pump
3 Generator
4 Air conditioner compressor
5 Power steering pump
6 Supercharger
7 Idler pulley
: Tension checking points
REPLACING SPARK PLUGS
Platinum-tipped spark plugs
It is not necessary to replace platinum-tipped
spark plugs as frequently as conventional type
spark plugs because they last much longer. Fol-
low the maintenance schedule, but do not reuse
the spark plugs by cleaning or regapping.
cAlways replace spark plugs with recom-
mended or equivalent ones.
WARNING
Be sure the engine and ignition switch are
off and that the parking brake is engaged
securely.
CAUTION
Be sure to use the correct socket to re-
move the spark plugs. An incorrect socket
can damage the spark plugs.
VG33ER engine
WDI0288WDI0005
SPARK PLUGS
Maintenance and do-it-yourself8-21
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If you wax the surface of the hood, be careful not
to let wax get into the washer nozzle
s1. This may
cause clogging or improper windshield washer
operation. If wax gets into the nozzle, remove it
with a needle or small pin
s2.
CHECKING PARKING BRAKE
From the released position, firmly push the park-
ing brake down. If the number of clicks is out of
the range listed, see a NISSAN dealer.
c6–7 clicks under depressing force of 44 lb
(196 N) .
CHECKING BRAKE PEDAL
With the engine running, check the distanceA
between the upper surface of the pedal and the
metal floor. If it is out of the range shown, see a
NISSAN dealer.
Distance A: Under depressing force of 110
lb (490 N)
Automatic
TransmissionManual
Transmission
4 1/4 in (110 mm) 4 in (100 mm)
WDI0195
WDI0293WDI0197
PARKING BRAKE AND BRAKE PEDAL
Maintenance and do-it-yourself8-27
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