wheel NISSAN FRONTIER 2003 D22 / 1.G Service Manual

Always refer to the proper illustrations for the
correct placement and jack-up points for your
specific vehicle model and jack type.
Carefully read the caution label attached to
the jack body and the following instruc-
tions.
1. Loosen each wheel nut one or two turns by
turning counterclockwise with the wheel nut
wrench.Do not remove the wheel nuts
until the tire is off the ground.2. Place the jack directly under the jack-up
point as illustrated so the top of the jack
contacts the vehicle at the jack-up point.
cUnder some conditions there will not be suffi-
cient clearance to use the primary rear jacking
point on vehicles equipped with 15 inch
wheels. If this occurs, use the alternate jack-up
point for vehicles equipped with 15 inch
wheels. When using the alternate jack-up
point, position the jack on the axle as close as
possible to the tire that needs to be changed.
The jack should be used on firm and level
ground.
Rear (4–wheel drive models)
WCE0072
Rear (2-wheel drive models)
WCE0073
Rear (15 inch wheel alternate jack-up point)
WCE0361
In case of emergency6-7
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3. To lift the vehicle, securely hold the jack lever
and rod. Carefully raise the vehicle until the
tire clears the ground.
cWhen using alternate rear jack-up point for 15
inch wheels, raise the vehicle so that the tire is
no more than 2 inches (50 mm) off the ground.
4. Remove the wheel nuts and then remove the
tire.
Installing the spare tire
The spare tire is designed for emergency
use. See specific instructions under the
heading “Wheels and tires” in the “Mainte-
nance and do-it-yourself” section of this
manual.
1. Clean any mud or dirt from the surface be-
tween the wheel and hub.
2. Carefully put the spare tire on and tighten
the wheel nuts finger tight.
3. With the wheel nut wrench, tighten wheel
nuts alternately and evenly as illustrated until
they are tight.4. Lower the vehicle slowly until the tire
touches the ground. Then, with the wheel
nut wrench, tighten the wheel nuts securely
in the sequence illustrated. Lower the ve-
hicle completely.
WARNING
cIncorrect wheel nuts or improperly
tightened wheel nuts can cause the
wheel to become loose or come off.
This could cause an accident.
cDo not use oil or grease on the wheel
studs or nuts. This could cause the nuts
to become loose.
cRetighten the wheel nuts when the ve-
hicle has been driven for 600 miles
(1,000 km) (also in cases of a flat tire,
etc.) .
As soon as possible, tighten the wheel nuts
to the specified torque with a torque
wrench.
Wheel nut tightening torque:
98 ft-lb (133 N·m)
The wheel nuts must be kept tightened to
specification at all times. It is recom-
mended that wheel nuts be tightened to
specifications at each lubrication interval.
WCE0063
6-8In case of emergency
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Adjust tire pressure to the COLD pressure.
COLD pressure: After vehicle has been
parked for three hours or more or driven
less than 1 mile (1.6 km) .
COLD tire pressures are shown on the tire
placard affixed to the inside of the glove
box lid.
5. Securely store the flat tire and jacking equip-
ment in the vehicle.
WARNING
cAlways make sure that the spare tire
and jacking equipment are properly se-
cured after use. Such items can become
dangerous projectiles in an accident or
sudden stop.
cThe spare tire is designed for emer-
gency use. See specific instructions un-
der the heading “Wheels and tires” in
the “Maintenance and do-it-yourself”
section of this manual.
CAUTION
Be sure to center the spare tire suspend-
ing plate on the wheel and then lift the
spare tire.To start your engine with a booster battery, the
instructions and precautions below must be fol-
lowed.
WARNING
cIf done incorrectly, jump starting can
lead to a battery explosion, resulting in
severe injury or death. It could also
damage your vehicle.
cExplosive hydrogen gas is always
present in the vicinity of the battery.
Keep all sparks and flames away from
the battery.
cDo not allow battery fluid to come into
contact with eyes, skin, clothing or
painted surfaces. Battery fluid is a cor-
rosive sulfuric acid solution which can
cause severe burns. If the fluid should
come into contact with anything, imme-
diately flush the contacted area with
water.
cKeep battery out of the reach of
children.
cThe booster battery must be rated at 12
volts. Use of an improperly rated battery
can damage your vehicle.cWhenever working on or near a battery,
always wear suitable eye protectors (for
example, goggles or industrial safety
spectacles) and remove rings, metal
bands, or any other jewelry. Do not lean
over the battery when jump starting.
cDo not attempt to jump start a frozen
battery. It could explode and cause se-
rious injury.
cYour vehicle has an automatic engine
cooling fan. It could come on at any
time. Keep hands and other objects
away from it.
JUMP STARTING
In case of emergency6-9
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TOWING RECOMMENDED BY
NISSAN
Two-wheel drive models
NISSAN recommends that your vehicle be towed
with the driving (rear) wheels off the ground or
place the vehicle on a flat bed truck as illustrated.
CAUTION
cNever tow automatic transmission
models with the rear wheels on the
ground or four wheels on the ground
(forward or backward) , as this may
cause serious and expensive damage to
the transmission. If it is necessary to
tow the vehicle with the front wheels
raised always use towing dollies under
the rear wheels.
cWhen towing automatic or manual
transmission models with the front
wheels on the ground or on towing
dollies:– Turn the ignition key to the OFF posi-
tion, and secure the steering wheel in a
straight-ahead position with a rope or
similar device. Never secure the steer-
ing wheel by turning the ignition key to
the LOCK position. This may damage
the steering lock mechanism.
cIf you have to tow manual transmission
models with the rear wheels on the
ground (if you do not use towing dol-
lies) or four wheels on the ground:
cAlways release the parking brake.
cMove the transmission shift lever to
the N (Neutral) position.
cObserve the following restricted tow-
ing speeds and distances for manual
transmission models only:
Speed: Below 60 MPH (97 km/h)
Distance: Less than 500 miles (805
km)
If the speed or distance must necessarily be
greater, remove the propeller shaft before towing
to prevent damage to the transmission.
Four-wheel drive models
NISSAN recommends that towing dollies be
used when towing your vehicle or place the ve-
hicle on a flat bed truck as illustrated.
ACE0705
In case of emergency6-13
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CAUTION
cNever tow automatic transmission
models with the rear wheels on the
ground or four wheels on the ground, as
this may cause serious and expensive
damage to the transmission. If it is nec-
essary to tow the vehicle with the front
wheels raised always use towing dollies
under the rear wheels.
cWhen towing automatic or manual
transmission models with the front
wheels on the ground or on towing
dollies:
cTo disengage auto-lock free- running
hubs see the “Starting and driving”
section for details.
cMove the transfer case shift lever to
the 2H position.
cTurn the ignition key to the OFF po-
sition, and secure the steering wheel
in a straight-ahead position with a
rope or similar device. Never secure
the steering wheel by turning the ig-
nition key to the LOCK position. This
may damage the steering lock
mechanism.cIf you have to tow manual transmission
models with the rear wheels on the
ground (if you do not use towing dol-
lies) or four wheels on the ground:
cTo disengage auto-lock free- running
hubs see the “Starting and driving”
section for details.
cMove the transfer case shift lever to
the 2H position.
cMove the transmission shift lever to
the N (Neutral) position.
cAlways release the parking brake.
cObserve the following restricted tow-
ing speeds and distances for manual
transmission models only:
Speed: Below 60 MPH (97 km/h)
Distance: Less than 500 miles (805
km)
If the speed or distance must necessarily be
greater, remove the propeller shaft before towing
to prevent damage to the transmission.
VEHICLE RECOVERY (freeing a stuck
vehicle)
WARNING
cStand clear of a stuck vehicle.
cDo not spin your tires at high speed.
This could cause them to explode and
result in serious injury. Parts of your
vehicle could also overheat and be
damaged.
CAUTION
cTow chains or cables must be attached
only to the main structural members of
the vehicle.
cPulling devices should be routed so
they do not touch any part of the sus-
pension, steering, brake or cooling
systems.
cAlways pull the cable straight out from
the front or rear of the vehicle. Never
pull the vehicle at an angle.
cPulling devices such as ropes or canvas
straps are not recommended for use in
vehicle towing or recovery.
6-14In case of emergency
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FLAT TOWING
Towing your vehicle with all four wheels on the
ground is sometimes called flat towing. This
method is sometimes used when towing a vehicle
behind a recreational vehicle, such as a motor
home.
CAUTION
cFailure to follow these guidelines can
result in severe transmission damage.
cWhenever flat towing your vehicle, al-
ways tow forward, never backward.
Automatic Transmission
CAUTION
cDO NOT tow any automatic transmis-
sion vehicle with all four wheels on the
ground (flat towing) . Doing so WILL
DAMAGE internal transmission parts
due to lack of transmission lubrication.
cFor emergency towing procedures refer
to “Towing Recommended by Nissan”
earlier in this chapter.To tow a vehicle equipped with an automatic
transmission, an appropriate vehicle dollyMUST
be placed under the towed vehicle’s drive
wheels.Alwaysfollow the dolly manufacturer’s
recommendations when using their product.
Manual Transmission
cAlways tow with the manual transmission in
Neutral.
cOn four-wheel drive vehicles, place the trans-
fer case in the 2H range. Failure to do so will
cause the powertrain to bind up.
cAfter towing 500 miles, start and idle the en-
gine with the transmission in Neutral for two
minutes. Failure to idle the engine after every
500 miles of towing may cause damage to the
transmission’s internal parts.
In case of emergency6-15
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7 Appearance and care
Cleaning exterior..................................7-2
Washing......................................7-2
Waxing........................................7-2
Removing spots................................7-2
Underbody....................................7-3
Glass.........................................7-3
Aluminum alloy wheels..........................7-3
Chrome parts..................................7-3
Cleaning interior...................................7-3Floor mats.....................................7-4
Seat belts.....................................7-4
Corrosion protection...............................7-5
Most common factors contributing to vehicle
corrosion......................................7-5
Environmental factors influence the rate of
corrosion......................................7-5
To protect your vehicle from corrosion............7-5
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In order to maintain the appearance of your ve-
hicle, it is important to take proper care of it.
In the following cases, please wash your vehicle
as soon as possible to protect the paint surface:
cafter a rainfall to prevent possible damage from
acid rain.
cafter driving on coastal roads.
cwhen contaminants such as soot, bird drop-
pings, tree sap, metal particles or bugs get on
the paint surface.
cwhen dust or mud builds up on the surface.
Whenever possible, store or park your vehicle
inside a garage or in a covered area.
When it is necessary to park outside, park in a
shady area or protect the vehicle with a body
cover.
Be careful not to scratch the paint surface
when putting on or removing the body
cover.
WASHING
Wash dirt off with a wet sponge and plenty of
water. Clean the vehicle thoroughly using a mild
soap, a special vehicle soap or general purpose
dishwashing liquid mixed with clean, lukewarm
(never hot) water.
CAUTION
cDo not wash the vehicle with strong
household soap, strong chemical deter-
gents, gasoline or solvents.
cDo not wash the vehicle in direct sun-
light or while the vehicle body is hot, as
the surface may become water-spotted.
cAvoid using tight-napped or rough
cloths, such as washing mitts. Care
must be taken when removing
caked-on dirt or other foreign sub-
stances so the paint surface is not
scratched or damaged.
Rinse the vehicle thoroughly with plenty of clean
water.
Inside flanges, seams and folds on the doors,
hatches and hood are particularly vulnerable to
the effects of road salt. Therefore, these areas
must be cleaned regularly. Take care that the
drain holes in the lower edge of the door are
open. Spray water under the body and in the
wheel wells to loosen the dirt and wash away
road salt.
A damp chamois can be used to dry the vehicle to
avoid water spots.
WAXING
Regular waxing protects the paint surface and
helps retain new vehicle appearance. After wax-
ing, polishing is recommended to remove
built-up residue and to avoid a “weathered” ap-
pearance.
A NISSAN dealer can assist you in choosing the
proper product.
cWax your vehicle only after a thorough wash-
ing. Follow the instructions supplied with the
wax.
cDo not use a wax containing any abrasives,
cutting compounds or cleaners that may dam-
age the vehicle finish.
cIf the surface does not polish easily, use a
“road tar” remover and wax again.
Machine compounding or aggressive polishing
on a base coat/clear coat paint finish may dull the
finish or leave swirl marks.
REMOVING SPOTS
Remove tar and oil spots, industrial dust, insects,
and tree sap as quickly as possible from the
surface of the paint to avoid lasting damage or
staining. Special cleaning products are available
at a NISSAN dealer or any automotive accessory
store.
CLEANING EXTERIOR
7-2Appearance and care
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UNDERBODY
In areas where road salt is used in winter, it is
necessary to clean the underbody regularly in
order to prevent dirt and salt from building up and
causing the acceleration of corrosion on the un-
derbody and suspension. Before the winter pe-
riod and again in the spring, the underseal must
be checked and, if necessary, retreated.
GLASS
Use glass cleaner to remove smoke and dust film
from the glass surfaces. It is normal for glass to
become coated with a film after the vehicle is
parked in the hot sun. Glass cleaner and a soft
cloth will easily remove this film.
CAUTION
When cleaning the inside of the windows,
do not use sharp-edged tools, abrasive
cleaners or chlorine-based disinfectant
cleaners. They could damage the electri-
cal conductors, radio antenna elements or
rear window defroster elements.
ALUMINUM ALLOY WHEELS
Wash the wheels regularly, especially during win-
ter months in areas where road salt is used. If not
removed, road salt could discolor the wheels.
CHROME PARTS
Clean all chrome parts regularly with a non-
abrasive chrome polish to maintain the finish.Occasionally remove loose dust from the interior
trim, plastic parts and seats using a vacuum
cleaner or soft brush. Wipe the vinyl and leather
surfaces with a clean, soft cloth dampened in
mild soap solution, then wipe clean with a dry,
soft cloth. Before using any fabric protector, read
the manufacturer’s recommendations. Some fab-
ric protectors contain chemicals that may stain or
bleach the seat material.
Use a cloth dampened only with water to clean
the meter and gauge lens.
CAUTION
cNever use benzine, thinner or any simi-
lar material.
cThe leather seats should be regularly
coated with a leather wax like saddle
soap. Never use car wax.
cNever use fabric protectors unless rec-
ommended by the manufacturer.
cDo not use glass or plastic cleaner on
meter or gauge lens covers. It may dam-
age the lens cover.
CLEANING INTERIOR
Appearance and care7-3
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8 Maintenance and do-it-yourself
Maintenance requirements..........................8-2
General maintenance..............................8-2
Explanation of general maintenance items.........8-2
Maintenance precautions...........................8-5
Engine compartment check locations................8-6
Engine cooling system.............................8-9
Checking engine coolant level...................8-9
Changing engine coolant.......................8-10
Engine oil........................................8-10
Checking engine oil level.......................8-10
Changing engine oil...........................8-11
Changing engine oil filter.......................8-13
Automatic transmission fluid.......................8-14
Temperature conditions for checking.............8-14
Power steering fluid...............................8-15
Brake and clutch fluid.............................8-16
Brake fluid....................................8-16
Clutch fluid...................................8-17
Window washer fluid.............................8-17
Window washer fluid reservoir..................8-17
Battery..........................................8-18
Jump starting.................................8-19
Drive belts.......................................8-20Spark plugs......................................8-21
Replacing spark plugs.........................8-21
Air cleaner.......................................8-23
In-cabin Microfilter (if so equipped)..............8-23
Windshield wiper blades..........................8-26
Cleaning.....................................8-26
Replacing....................................8-26
Parking brake and brake pedal.....................8-27
Checking parking brake........................8-27
Checking brake pedal..........................8-27
Brake booster.................................8-28
Fuses...........................................8-29
Passenger compartment.......................8-29
Keyfob battery replacement........................8-30
Lights...........................................8-31
Headlights....................................8-31
Fog lights (if so equipped)......................8-32
Exterior and interior lights.......................8-34
Wheels and tires.................................8-37
Tire pressure..................................8-37
Types of tires..................................8-37
Tire chains....................................8-38
Changing wheels and tires.....................8-39
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