ECU NISSAN FRONTIER 2003 D22 / 1.G Workshop Manual

1. Cooling unit
2. Filter
4. Remove the filters.
NOTE:
The filters must be aligned with the plastic
hook at the bottom.
5. Insert the first filter in the bottom position.
Slide it up to the top position and insert the
second filter in the bottom position.
6. Secure the filter with the clip.
7. Install the glove box frame.
8. Install the glove box.
1. Glove box
2. Label (small)
3. Label (large)
9. Fill out the date information on the small
label. Attach the small and large labels to the
glove box lid.
WDI0318WDI0319
Maintenance and do-it-yourself8-25
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4. If the fuse is open, replace it with a known
good fuse.
5. Push the fuse box cover to install.
6. If a new fuse also opens, have the electrical
system checked and repaired by a NISSAN
dealer.
Replace the battery in the keyfob as follows:
s1Open the lid using a coin.
s2Remove the battery.
s3Install a new battery with the “+” facing
down.
Recommended battery: Toshiba CR2025 or
equivalent.
s4Close the lid securely.
WDI0200
WPD0160
KEYFOB BATTERY REPLACEMENT
8-30Maintenance and do-it-yourself
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cFor additional information regarding
tires, refer to Important Tire Safety In-
formation (US) or Tire Safety Informa-
tion (Canada) in the Warranty Informa-
tion Booklet.
All season tires
NISSAN specifies All Season tires on some mod-
els to provide good performance all year, includ-
ing snowy and icy road conditions. All Season
tires are identified by ALL SEASON and/or M&S
on the tire sidewall. Snow tires have better snow
traction than All Season tires and may be more
appropriate in some areas.
Summer tires
NISSAN specifies summer tires on some models
to provide superior performance on dry roads.
Summer tire performance is substantially re-
duced in snow and ice. Summer tires do not have
the tire traction rating “M&S” on the tire sidewall.
If you plan to operate your vehicle in snowy or icy
conditions, NISSAN recommends the use of
SNOW tires or ALL SEASON tires on all four
wheels.
Snow tires
If snow tires are needed, it is necessary to select
tires equivalent in size and load rating to theoriginal equipment tires. If you do not, it can
adversely affect the safety and handling of your
vehicle.
Generally, snow tires have lower speed ratings
than factory equipped tires and may not match
the potential maximum vehicle speed. Never ex-
ceed the maximum speed rating of the tire.
If you install snow tires, they must be the same
size, brand, construction and tread pattern on all
four wheels.
For additional traction on icy roads, studded tires
may be used. However, some U.S. states and
Canadian provinces prohibit their use. Check
local, state and provincial laws before installing
studded tires. Skid and traction capabilities of
studded snow tires on wet or dry surfaces may be
poorer than that of non-studded snow tires.
TIRE CHAINS
Use of tire chains may be prohibited according to
location. Check the local laws before installing
tire chains. When installing tire chains, make sure
they are the proper size for the tires on your
vehicle and are installed according to the chain
manufacturer’s suggestions.Use only SAE
class “S” chains.Class9S9chains are used on
vehicles with restricted wheel well clearance.
Vehicles that can use Class “S” chains are de-
signed to meet the minimum clearances betweenthe tire and the closest vehicle suspension or
body component required to accommodate the
use of a winter traction device (tire chains or
cables) . The minimum clearances are determined
using the factory equipped tire size. Other types
may damage your vehicle. Use chain tensioners
when recommended by the tire chain manufac-
turer to ensure a tight fit. Loose end links of the
tire chain must be secured or removed to prevent
the possibility of whipping action damage to the
fenders or underbody. If possible, avoid fully load-
ing your vehicle when using tire chains. In addi-
tion, drive at a reduced speed. Otherwise, your
vehicle may be damaged and/or vehicle handling
and performance may be adversely affected.
Tire chains must be installed only on the
rear wheels and not on the front wheels.
Never install tire chains on a TEMPORARY USE
ONLY spare tire.
Do not use tire chains on dry roads. Driving with
chains in such conditions can cause damage to
the various mechanisms of the vehicle due to
some overstress.
Use only the 2WD range when driving on clear
paved roads.
8-38Maintenance and do-it-yourself
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9 Technical and consumer information
Capacities and recommended fuel/lubricants.........9-2
Fuel recommendation...........................9-3
Engine oil and oil filter recommendation...........9-5
Recommended SAE viscosity number............9-6
Air conditioner system refrigerant and
lubricant recommendations......................9-6
Specifications.....................................9-7
Engine........................................9-7
Wheels and tires...............................9-8
Dimensions and weights........................9-9
When traveling or registering your vehicle in
another country..................................9-10
Vehicle identification..............................9-10
Vehicle identification number (VIN) plate.........9-10
Vehicle identification number (chassis
number)......................................9-10
Engine serial number...........................9-11
F.M.V.S.S. certification label....................9-11
Emission control information label...............9-12
Tire placard...................................9-12
Air conditioner specification label................9-12
Installing front license plate........................9-13
Vehicle loading information........................9-13Terms........................................9-13
Determining vehicle load capacity...............9-14
Securing the load..............................9-14
Loading tips..................................9-14
Truck-camper loading information..................9-15
Crew Cab Models.............................9-15
King Cab models..............................9-15
Special Body vehicles..........................9-15
Location for center of gravity....................9-15
Payload weight capacity........................9-16
Measurement of weights.......................9-18
Towing a trailer...................................9-18
Maximum load limits...........................9-18
Towing load/specification chart.................9-20
Towing safety.................................9-21
Uniform tire quality grading........................9-23
Emission control system warranty..................9-24
Reporting safety defects (US only).................9-24
Readiness for inspection/maintenance (I/M) test.....9-24
Dynamometer testing for Inspection/
Maintenance (I/M) test (US only)................9-25
Owner’s manual/service manual order information....9-26
In the event of a collision.......................9-27
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cGAWR (Gross Axle Weight Rating) - maxi-
mum weight (load) limit specified for the front
or rear axle.
DETERMINING VEHICLE LOAD
CAPACITY
The load capacity of this vehicle is determined by
weight, not by available cargo space. For ex-
ample, a roof rack, bike carrier, or similar equip-
ment does not increase load carrying capacity of
your vehicle.
To determine vehicle load capacity:
Vehicle weight can be determined by using a
commercial-grade scale, found at places such as
a truck stop, gravel quarry, grain elevator, or a
scrap metal recycling facility.
1. Determine the curb weight of your vehicle.
2. Compare the curb weight amount to the
GVWR specified for your vehicle to deter-
mine how much more weight your vehicle
can carry.
3. After loading (cargo and passengers) , re-
weigh your vehicle to determine if either
GVWR or GAWR for your vehicle is ex-
ceeded. If GVWR is exceeded, remove
cargo as necessary. If either the front or rear
GAWR is exceeded, shift the load or remove
cargo as necessary.
SECURING THE LOAD
For your convenience, tie down hooks are placed
at each corner of the truck box. These may be
used to help secure cargo loaded into the truck
box.
WARNING
cProperly secure all cargo with ropes or
straps to help prevent it from sliding or
shifting. Do not place cargo higher than
the seatbacks. In a sudden stop or col-
lision, unsecured cargo could cause
personal injury.cDo not load your vehicle any heavier
than the GVWR or the maximum front
and rear GAWRs. If you do, parts of your
vehicle can break, tire damage could
occur, or it can change the way your
vehicle handles. This could result in
loss of control and cause personal
injury.
LOADING TIPS
cThe GVW must not exceed GVWR or GAWR
as specified on the F.M.V.S.S. Certification
Label.
cDo not load the front and rear axle to the
GAWR. Doing so will exceed the GVWR.
cLoads should be spread out, and cargo should
be properly secured. Large or heavy objects
should be placed toward the front of the truck
box to help prevent shifting.
CAUTION
Overloading can shorten the life of the
vehicle. Failures caused by overloading
are not covered by the vehicle’s warranty.
WTI0067
9-14Technical and consumer information
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MEASUREMENT OF WEIGHTS
Secure loose items to prevent weight shifts that
could affect the balance of your vehicle. When
the vehicle is loaded, drive to a scale and weigh
the front and the rear wheels separately to deter-
mine axle loads. Individual axle loads should not
exceed either of the gross axle weight ratings
(GAWR) . The total of the axle loads should not
exceed the gross vehicle weight rating (GVWR) .
These ratings are given on the vehicle certifica-
tion label. If weight ratings are exceeded, move or
remove items to bring all weights below the rat-
ings.Your new vehicle was designed to be used pri-
marily to carry passengers and cargo. Remember
that towing a trailer places additional loads on
your vehicle’s engine, drive train, steering, brak-
ing and other systems.
ANissan Trailer Towing Guide (U.S. only)is
available from a NISSAN dealer. This guide in-
cludes information on trailer towing ability and the
special equipment required for proper towing.
MAXIMUM LOAD LIMITS
Maximum trailer loads
Never allow the total trailer load to exceed the
value specified in the following Towing
Load/Specification Chart found later in this sec-
tion.The total trailer load equals trailer weight plus
its cargo weight.
cWhen towing a trailer load of 1,000 lbs. (454
kg) or more, trailers with a brake system MUST
be used.
The maximum GCWR (Gross Combined Weight
Rating) should not exceed the value specified in
the following Towing Load/ Specification Chart.
The GCWR equals the combined weight of the
towing vehicle (including passengers and cargo)
plus the total trailer load. Towing loads greaterthan these or using improper towing equipment
could adversely affect vehicle handling, braking
and performance.
The ability of your vehicle to tow a trailer is not
only related to the maximum trailer loads, but also
the places you plan to tow. Tow weights appro-
priate for level highway driving may have to be
reduced on very steep grades or in low traction
situations (for example, on slippery boat ramps) .
WARNING
Vehicle damage and/or personal injury re-
sulting from improper towing procedures
are not covered by NISSAN warranties. A
NISSAN Trailer Towing Guide (U.S. only)
containing information on trailer towing
ability and the special equipment required
may be obtained from a NISSAN dealer.
TOWING A TRAILER
9-18Technical and consumer information
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TOWING SAFETY
Trailer hitch
Check the towing capacity of your bumper hitch
or receiver-type frame mounted hitch. Choose a
proper hitch for your vehicle and trailer. A genuine
Nissan trailer hitch is available from your NISSAN
dealer. Make sure the trailer hitch is securely
attached to the vehicle to help avoid personal
injury or property damage due to sway caused by
crosswinds, rough road surfaces or passing
trucks.
CAUTION
cSpecial hitches which include frame re-
inforcements are required for towing
above 2,000 lb (907 kg) . Suitable genu-
ine NISSAN hitches for pickup trucks
and sport utility vehicles are available
at a NISSAN dealer.
cThe hitch should not be attached to or
affect the operation of the impact-
absorbing bumper.
cDo not use axle-mounted hitches.
cDo not modify the vehicle exhaust sys-
tem, brake system, etc. to install a
trailer hitch.cTo reduce the possibility of additional
damage if your vehicle is struck from
the rear, where practical, remove the
hitch and/or receiver when not in use.
cAfter the hitch is removed, seal the bolt
holes to prevent exhaust fumes, water
or dust from entering the passenger
compartment.
cRegularly check that all trailer hitch
mounting bolts are securely mounted.
Tire pressures
cWhen towing a trailer, inflate the vehicle tires
to the recommended cold tire pressure indi-
cated on the tire placard.
cTrailer tire condition, size, load rating and
proper inflation pressure should be in accor-
dance with the trailer and tire manufacturer’s
specifications.
Safety chains
Always use suitable safety chains between your
vehicle and the trailer. Safety chains should be
crossed and should be attached to the hitch, not
to the vehicle bumper or axle. Be sure to leave
enough slack in the chains to permit turning
corners.
Trailer lights
Trailer lights should comply with federal and/or
local regulations. For assistance in hooking up
trailer lights, contact a NISSAN dealer.
Trailer brakes
If your trailer is equipped with a braking system,
make sure it conforms to federal and/or local
regulations and that it is properly installed.
WARNING
Never connect a trailer brake system di-
rectly to the vehicle brake system.
Pre-towing tips
cBe certain your vehicle maintains a level posi-
tion when a loaded and/or unloaded trailer is
hitched. Do not drive the vehicle if it has an
abnormal nose-up or nose-down condition;
check for improper tongue load, overload,
worn suspension or other possible causes of
either condition.
cAlways secure items in the trailer to prevent
load shift while driving.
cBe certain your rear view mirrors conform to all
federal, state or local regulations. If not, install
any mirrors required for towing before driving
the vehicle.
Technical and consumer information9-21
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Trailer towing tips
In order to gain skill and an understanding of the
vehicle’s behavior, you should practice turning,
stopping and backing up in an area which is free
from traffic. Steering stability and braking perfor-
mance will be somewhat different than under
normal driving conditions.
cAlways secure items in the trailer to prevent
load shift while driving.
cAvoid abrupt starts, acceleration or stops.
cAvoid sharp turns or lane changes.
cAlways drive your vehicle at a moderate speed.
cAlways block the wheels on both vehicle and
trailer when parking. Parking on a slope is not
recommended; however, if you must do so,
and if your vehicle is equipped with an auto-
matic transmission, first block the wheels and
apply the parking brake, and then move the
transmission shift selector lever into the P
(Park) position. If you move the shift selector
lever to the P (Park) position before blocking
the wheels and applying the parking brake,
transmission damage could occur.
cWhen going down a hill, shift into a lower gear
and use the engine braking effect. When go-
ing up a long grade, downshift the transmis-
sion to a lower gear and reduce speed toreduce chances of engine overloading and/or
overheating. However, for long steep grades,
do not stay in 1st or 2nd gear when driving
above 35 MPH (56 km/h) .
cIf the engine coolant rises to an extremely high
temperature when the air conditioner system
is on, turn off the air conditioner. Coolant heat
can be additionally vented by opening the win-
dows, switching the fan control to high and
setting the temperature control to the HOT
position.
cTrailer towing requires more fuel than normal
circumstances.
cAvoid towing a trailer for your vehicle’s first
500 miles (805 km) .
cHave your vehicle serviced more often than at
intervals specified in the recommended Main-
tenance Schedule in the “NISSAN Service
and Maintenance Guide”.
cWhen making a turn, your trailer wheels will be
closer to the inside of the turn than your vehicle
wheels. To compensate for this, make a larger
than normal turning radius during the turn.
cCrosswinds and rough roads will adversely
affect vehicle/trailer handling, possibly caus-
ing vehicle sway. When being passed by
larger vehicles, be prepared for possible
changes in crosswinds that could affect ve-hicle handling. If swaying does occur, firmly
grip the steering wheel, steer straight ahead,
and immediately (but gradually) reduce vehicle
speed. This combination will help stabilize the
vehicle. Never increase speed.
cBe careful when passing other vehicles. Pass-
ing while towing a trailer requires considerably
more distance than normal passing. Remem-
ber, the length of the trailer must also pass the
other vehicle before you can safely change
lanes.
cTo maintain engine braking efficiency and
electrical charging performance, do not use
5th gear (manual transmission) or overdrive
(automatic transmission) .
cAvoid holding the brake pedal down too long
or too frequently. This could cause the brakes
to overheat, resulting in reduced braking effi-
ciency.
When towing a trailer, transmission
oil/fluid should be changed more fre-
quently. For additional information, see the
“Maintenance and do-it-yourself” section
earlier in this manual.
9-22Technical and consumer information
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10 Index
A
Air bag
Passenger supplemental air bag
ON/OFF switch and light..........1-15
Air bag (See supplemental restraint
system)......................1-6
Air bag warning light...........1-17, 2-12
Air cleaner housing filter............8-23
Air conditioner
Air conditioner operation...........4-5
Air conditioner service............4-9
Air conditioner specification label.....9-12
Air conditioner system refrigerant and
lubrication recommendations........9-6
Heater and air conditioner controls.....4-2
Servicing air conditioner...........4-9
Air flow charts..................4-6
Alarm system
(See vehicle security system).........2-15
Anchor point locations.............1-40
Antenna.....................4-28
Anti-lock brake system (ABS).........5-27
Anti-lock brake warning light..........2-10
Audible reminders................2-15
Audio system..................4-10
Compact disc (CD) player.........4-15
FM-AM radio with compact disc (CD)
changer...................4-16
FM-AM radio with compact disc (CD)
player....................4-12Radio....................4-10
Steering wheel audio control switch. . . .4-28
Auto-lock free-running hubs..........5-22
Automatic
Automatic power window switch.....2-29
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Transmission selector lever lock
release....................5-14
B
Battery......................8-18
Charge warning light............2-11
Battery replacement
(See remote keyless entry system).......3-7
Before starting the engine............5-9
Belts (See drive belts).............8-20
Brake
Anti-lock brake system (ABS).......5-27
Brake booster................8-28
Brake fluid..................8-16
Brake light (See stop light).........8-34
Brake pedal.................8-27
Brake system................5-26
Brake warning light.............2-10
Brake wear indicators........2-15, 8-28
Parking brake check............8-27
Parking brake operation..........5-18
Self-adjusting brakes............8-28
Break-in schedule................5-20Bulb check/instrument panel..........2-9
Bulb replacement................8-34
C
Capacities and recommended
fuel/lubricants...................9-2
Car phone or CB radio.............4-29
Cargo lamp switch...............2-23
Cargo (See vehicle loading information) . . .9-13
CD player (See audio system).........4-15
Check engine indicator light
(See malfunction indicator light)........2-13
Child restraint with top tether
strap.......................1-40
Child restraints..........1-22, 1-29, 1-38
Precautions on child restraints.......1-29
Child safety rear door lock............3-4
Chimes, audible reminders...........2-15
Cleaning exterior and interior..........7-2
Clock...................4-13, 4-18
Clutch
Clutch fluid.................8-17
Cold weather driving..............5-30
Compact disc (CD) player...........4-15
Controls
Audio controls (steering wheel)......4-28
Heater and air conditioner controls.....4-2
Coolant
Capacities and recommended
fuel/lubricants.................9-2
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Spotlights (See map light)...........2-32
SRS warning label...............1-17
Starting
Before starting the engine..........5-9
Jump starting.................6-9
Precautions when starting and driving . . .5-2
Push starting................6-11
Starting the engine..............5-9
Steering
Power steering fluid.............8-15
Power steering system...........5-26
Tilting steering wheel............3-13
Steering wheel audio control switch......4-28
Step rail.....................3-11
Stop light....................8-34
Storage.....................2-25
Supplemental restraint system
Precautions on supplemental restraint
system.....................1-6
Supplemental restraint system
(Supplemental air bag system).........1-6
Switch
Automatic power window switch.....2-29
Front fog light switch............2-22
Hazard warning flasher switch.......2-22
Headlight and turn signal switch......2-20
Ignition switch................5-7
Overdrive switch.......5-14, 5-15, 5-16
Passenger supplemental
air bag ON/OFF switch and light.....1-15
Rear window defogger switch.......2-19
Windshield wiper and washer switch . . .2-18T
Tachometer....................2-5
Tailgate latch..................3-15
Three-way catalyst................5-2
Tie down hooks.................3-17
Tilting steering wheel..............3-13
Tire
Flat tire....................6-2
Spare tire................6-4, 8-41
Tire chains..................8-38
Tire placard.................9-12
Tire pressure................8-37
Tire rotation.................8-39
Tires of 4-wheel drive............8-41
Types of tires................8-37
Uniform tire quality grading.........9-23
Wheels and tires..............8-37
Wheel/tire size................9-8
Towing
2-wheel drive models............6-13
4-wheel drive models............6-13
Flat towing..................6-15
Tow truck towing..............6-12
Towing load/specification chart......9-20
Trailer towing................9-18
Transfer case..................5-21
Transmission
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Driving with manual transmission.....5-16
Selector lever lock release.........5-14
Travel (See registering your vehicle
in another country)...............9-10
Truck - camper loading.............9-15Turn signal switch (See headlight and
turn signal switch)............2-20, 2-21
U
Uniform tire quality grading...........9-23
V
Vanity mirror...................3-13
Vehicle dimensions and weights........9-9
Vehicle dynamic control (VDC) system. . . .5-28
Vehicle identification..............9-10
Vehicle identification number (VIN)
(Chassis number)................9-10
Vehicle identification number (VIN) plate . . .9-10
Vehicle loading information...........9-13
Vehicle recovery.................6-14
Vehicle security system.............2-15
Ventilators.....................4-2
W
Warning
Air bag warning light.........1-17, 2-12
Anti-lock brake warning light........2-10
Brake warning light.............2-10
Door open warning light..........2-11
Hazard warning flasher switch.......2-22
Low fuel warning light...........2-11
Low tire pressure warning light......2-11
Seat belt warning light...........2-11
Vehicle security system...........2-15
10-5
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