air filter NISSAN FRONTIER 2003 D22 / 1.G Owners Manual
[x] Cancel search | Manufacturer: NISSAN, Model Year: 2003, Model line: FRONTIER, Model: NISSAN FRONTIER 2003 D22 / 1.GPages: 272, PDF Size: 3.67 MB
Page 189 of 272
8 Maintenance and do-it-yourself
Maintenance requirements..........................8-2
General maintenance..............................8-2
Explanation of general maintenance items.........8-2
Maintenance precautions...........................8-5
Engine compartment check locations................8-6
Engine cooling system.............................8-9
Checking engine coolant level...................8-9
Changing engine coolant.......................8-10
Engine oil........................................8-10
Checking engine oil level.......................8-10
Changing engine oil...........................8-11
Changing engine oil filter.......................8-13
Automatic transmission fluid.......................8-14
Temperature conditions for checking.............8-14
Power steering fluid...............................8-15
Brake and clutch fluid.............................8-16
Brake fluid....................................8-16
Clutch fluid...................................8-17
Window washer fluid.............................8-17
Window washer fluid reservoir..................8-17
Battery..........................................8-18
Jump starting.................................8-19
Drive belts.......................................8-20Spark plugs......................................8-21
Replacing spark plugs.........................8-21
Air cleaner.......................................8-23
In-cabin Microfilter (if so equipped)..............8-23
Windshield wiper blades..........................8-26
Cleaning.....................................8-26
Replacing....................................8-26
Parking brake and brake pedal.....................8-27
Checking parking brake........................8-27
Checking brake pedal..........................8-27
Brake booster.................................8-28
Fuses...........................................8-29
Passenger compartment.......................8-29
Keyfob battery replacement........................8-30
Lights...........................................8-31
Headlights....................................8-31
Fog lights (if so equipped)......................8-32
Exterior and interior lights.......................8-34
Wheels and tires.................................8-37
Tire pressure..................................8-37
Types of tires..................................8-37
Tire chains....................................8-38
Changing wheels and tires.....................8-39
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 193 of 272
When performing any inspection or maintenance
work on your vehicle, always take care to prevent
serious accidental injury to yourself or damage to
the vehicle. The following are general precau-
tions which should be closely observed.
WARNING
cPark the vehicle on a level surface, ap-
ply the parking brake securely and
block the wheels to prevent the vehicle
from moving. For manual transmission
models, move the shift lever to N (Neu-
tral) . For automatic transmission mod-
els, move the selector lever to P (Park) .
cBe sure the ignition key is in the OFF or
LOCK position when performing any
parts replacement or repairs.
cNever leave the engine or automatic
transmission related component har-
nesses disconnected while the ignition
switch is in the ON position.
cNever connect or disconnect the battery
or any transistorized component while
the ignition switch is in the ON position.
cIf you must work with the engine run-
ning, keep your hands, clothing, hair
and tools away from moving fans, belts
and any other moving parts.cIt is advisable to secure or remove any
loose clothing and remove any jewelry,
such as rings, watches, etc. before
working on your vehicle.
cAlways wear eye protection whenever
you work on your vehicle.
cIf you must run the engine in an en-
closed space such as a garage, be sure
there is proper ventilation for exhaust
gases to escape.
cNever get under the vehicle while it is
supported only by a jack. If it is neces-
sary to work under the vehicle, support
it with safety stands.
cKeep smoking materials, flame and
sparks away from the fuel tank and
battery.
cOn gasoline engine models with the
multiport fuel injection (MFI) system,
the fuel filter or fuel lines should be
serviced by a NISSAN dealer because
the fuel lines are under high pressure
even when the engine is off.
CAUTION
cDo not work under the hood while the
engine is hot. Turn the engine off and
wait until it cools down.
cAvoid contact with used engine oil and
coolant. Improperly disposed engine
oil, engine coolant and/or other vehicle
fluids can damage the environment. Al-
ways conform to local regulations for
disposal of vehicle fluid.
This “Maintenance and do-it-yourself” section
gives instructions regarding only those items
which are relatively easy for an owner to perform.
A genuine NISSAN service manual is also avail-
able. See “Owner’s Manual/Service Manual or-
der information” in the “Technical and consumer
information” section of this manual.
You should be aware that incomplete or improper
servicing may result in operating difficulties or
excessive emissions, and could affect warranty
coverage.If in doubt about any servicing,
have it done by a NISSAN dealer.
MAINTENANCE PRECAUTIONS
Maintenance and do-it-yourself8-5
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 211 of 272
The air cleaner filter should not be cleaned and
reused. Replace it according to the maintenance
intervals shown in the “NISSAN Service and
Maintenance Guide.” When replacing the filter,
wipe the inside of the air cleaner filter housing
and the cover with a damp cloth.WARNING
cOperating the engine with the air
cleaner removed can cause you or oth-
ers to be burned. The air cleaner not
only cleans the air, it stops the flame if
the engine backfires. If it isn’t there, and
the engine backfires, you could be
burned. Do not drive with the air cleaner
removed, and be careful when working
on the engine with the air cleaner
removed.cNever pour fuel into the throttle body or
attempt to start the engine with the air
cleaner removed. Doing so could result
in serious injury.
IN-CABIN MICROFILTER (if so
equipped)
The in-cabin microfilter restricts the entry of air-
borne dust and pollen particles and reduces
some objectionable outside odors. The filter is
located behind the glove box. Refer to the
“NISSAN Service and Maintenance Guide” for
change intervals.
To change the filter, perform the following proce-
dure:
WDI0290WDI0291
AIR CLEANER
Maintenance and do-it-yourself8-23
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 212 of 272
1. Pivot pins
2. Glove box
1. Remove the two pivot pins from the glove
box. Remove the glove box.
CAUTION
Do not disturb the front of the air bag
module.
1. Reinforcement panel
2. Cooling unit
3. Screws
4. Clip
2. Remove the 7 screws and 1 clip from the
glove box frame. Remove the glove box
frame.
1. Colling unit
2. Clip
3. Remove the clip securing the filters in the
intake unit.
WDI0315WDI0316WDI0317
8-24Maintenance and do-it-yourself
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 231 of 272
9 Technical and consumer information
Capacities and recommended fuel/lubricants.........9-2
Fuel recommendation...........................9-3
Engine oil and oil filter recommendation...........9-5
Recommended SAE viscosity number............9-6
Air conditioner system refrigerant and
lubricant recommendations......................9-6
Specifications.....................................9-7
Engine........................................9-7
Wheels and tires...............................9-8
Dimensions and weights........................9-9
When traveling or registering your vehicle in
another country..................................9-10
Vehicle identification..............................9-10
Vehicle identification number (VIN) plate.........9-10
Vehicle identification number (chassis
number)......................................9-10
Engine serial number...........................9-11
F.M.V.S.S. certification label....................9-11
Emission control information label...............9-12
Tire placard...................................9-12
Air conditioner specification label................9-12
Installing front license plate........................9-13
Vehicle loading information........................9-13Terms........................................9-13
Determining vehicle load capacity...............9-14
Securing the load..............................9-14
Loading tips..................................9-14
Truck-camper loading information..................9-15
Crew Cab Models.............................9-15
King Cab models..............................9-15
Special Body vehicles..........................9-15
Location for center of gravity....................9-15
Payload weight capacity........................9-16
Measurement of weights.......................9-18
Towing a trailer...................................9-18
Maximum load limits...........................9-18
Towing load/specification chart.................9-20
Towing safety.................................9-21
Uniform tire quality grading........................9-23
Emission control system warranty..................9-24
Reporting safety defects (US only).................9-24
Readiness for inspection/maintenance (I/M) test.....9-24
Dynamometer testing for Inspection/
Maintenance (I/M) test (US only)................9-25
Owner’s manual/service manual order information....9-26
In the event of a collision.......................9-27
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 232 of 272
The following are approximate capacities. The actual refill capacities may be a little different. When refilling, follow the procedure
described in the “Maintenance and do-it-yourself” section to determine the proper refill capacity.
Capacity (Approximate)
US measure Imp measure Liter Recommended Fluids and Lubricants
Fuel
KA24DE (4cylinder) 15–7/8 gal 13–1/4 gal 60.2 Unleaded gasoline with an octane rating of at least 87 AKI (RON 91)*1
VG33E (6 cylinder) 19–3/8 gal 16–1/8 gal 73.4
VG33ER (6 cylinder with supercharger) 19–3/8 gal 16–1/8 gal 73.4 Unleaded gasoline with an octane rating of at least 91 AKI (RON 96)*1
Engine oil
Drain and Refill
KA24DE With oil filter 3–3/4 qt 3–1/8 qt 3.5 • API Certification Mark *2
• API grade SG/SH, Energy ConservingI&IIorAPIgrade SJ or SL, Energy Conserving *2
• ILSAC grade GF-1, GF-II & GF-III Without oil filter 3–1/2 qt 2–7/8 qt 3.3
VG33E/VG33ER With oil filter 3–1/2 qt 2–7/8 qt 3.3
Without oil filter 3–1/8 qt 2–5/8 qt 3.0
Cooling system (with heater and reservoir tank)
KA24DE M/T 4X2 7–3/4 qt 6–3/8 qt 7.3
50% Genuine NISSAN Anti-freeze coolant or equivalent
50% Demineralized or distilled water
VG33E/VG33ER A/T & M/T 11–5/8 qt 9–5/8 qt 10.95
Manual transmission gear oil
KA24DE 4X2 4–1/4 pt 3–1/2 pt 2.0
API GL-4, Viscosity SAE 75W-85 VG33E/VG33ER 4X2 5–7/8 pt 4–7/8 pt 2.8
4X4 10–3/4 pt 9 pt 5.1
Final drive gear oil
KA24DE 4X2 M/T 2–3/4 pt 2–1/4 pt 1.3
API GL-5, Viscosity SAE 80W-90*1 or 80W-90 LS*1for Limited Slip Differential (LSD) appli-
cations*2 VG33E/VG33ER 4X4 Front 3–3/4 pt 3–1/8 pt 1.75
Rear 5–7/8 pt 4–7/8 pt 2.8
Transfer fluid 2–3/8 qt 2 qt 2.2 API GL-4, Viscosity SAE 75W-85 or 75W-90 or NISSAN Matic ‘D’ (Continental U.S. and
Alaska) or Canada NISSAN Automatic Transmission Fluid.*3
Automatic transmission fluid
Refill to the proper level according to the instructions
in the “Maintenance and do-it-yourself” section.NISSAN Matic ‘D’ (Continental U.S. and Alaska) or Canada NISSAN Automatic Transmission
Fluid.*3
Power steering fluid (PSF)Genuine NISSAN PSF or equivalent.*6
Brake and clutch fluidGenuine NISSAN Super Heavy Duty Brake Fluid*4 or equivalent
Multi-purpose grease — — — NLGI No. 2 (Lithium Complex)
Air conditioning system refrigerant lb (kg) 1.32 – 1.54 (0.60 – 0.70) HFC-134a (R-134a)*5
Air conditioning system lubricant 6.8 oz 7.0 oz 200 ml NISSAN A/C System Oil Type R or equivalent*5
Windshield washer fluid — — — Genuine NISSAN windshield washer concentrate cleaner & anti-freeze
*1: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0° C (32° F) .
*2: Contact your NISSAN dealer for a list of approved oils.
*3: Dexron™ III/Mercon™ or equivalent may also be used. Outside the Continental United States and Alaska contact an authorized NISSAN dealership formore information regarding suitable fluids, including recommended brand(s) of
Dexron™ III/Mercon™ Automatic Transmission Fluid.
*4: Available in mainland USA through your authorized NISSAN dealer.
*5: For further details, see “Air conditioner specification label.”
*6: Genuine NISSAN PSF, Canada NISSAN Automatic Transmission Fluid, Dexron™ III/Mercon™, or equivalent ATF may also be used.
CAPACITIES AND RECOMMENDED
FUEL/LUBRICANTS
9-2Technical and consumer information
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/17/03Ðtmchalpi
X
Page 236 of 272
Change intervals
The oil and oil filter change intervals for your
engine are based on the use of the specified
quality oils and filters. Using engine oil and filters
that are not of the specified quality, or exceeding
recommended oil and filter change intervals
could reduce engine life. Damage to the engine
caused by improper maintenance or use of incor-
rect oil and filter quality and/or viscosity is not
covered by the NISSAN new vehicle warranty.
Your engine was filled with a high-quality engine
oil when it was built. You do not have to change
the oil before the first recommended change
interval. Oil and filter change intervals depend
upon how you use your vehicle.
Operation under the following conditions may
require more frequent oil and filter changes:
crepeated short distance driving at cold outside
temperatures
cdriving in dusty conditions
cextensive idling
ctowing a trailer
RECOMMENDED SAE VISCOSITY
NUMBER
cSAE 5W-30 viscosity oil is preferred for all
temperatures. SAE 10W-30 or SAE
10W-40 viscosity oils may be used if the
ambient temperature is above 0°F (-18°C) .
AIR CONDITIONER SYSTEM
REFRIGERANT AND LUBRICANT
RECOMMENDATIONS
The air conditioner system in your NISSAN
vehicle must be charged with the refriger-
ant HFC-134a (R-134a) and the lubricant,
NISSAN A/C system oil Type R or the exact
equivalents.
CAUTION
The use of any other refrigerant or lubri-
cant will cause severe damage to the air
conditioning system and will require the
replacement of all air conditioner system
components.
The refrigerant HFC-134a (R-134a) in your
NISSAN vehicle does not harm the earth’s ozone
layer. Although this refrigerant does not affect the
earth’s atmosphere, certain government regula-
tions require the recovery and recycling of any
refrigerant during automotive air conditioner sys-
tem service. A NISSAN dealer has the trained
technicians and equipment needed to recover
and recycle your air conditioner system refriger-
ant.
Contact a NISSAN dealer when servicing your air
conditioner system.
ATI1028
9-6Technical and consumer information
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 259 of 272
10 Index
A
Air bag
Passenger supplemental air bag
ON/OFF switch and light..........1-15
Air bag (See supplemental restraint
system)......................1-6
Air bag warning light...........1-17, 2-12
Air cleaner housing filter............8-23
Air conditioner
Air conditioner operation...........4-5
Air conditioner service............4-9
Air conditioner specification label.....9-12
Air conditioner system refrigerant and
lubrication recommendations........9-6
Heater and air conditioner controls.....4-2
Servicing air conditioner...........4-9
Air flow charts..................4-6
Alarm system
(See vehicle security system).........2-15
Anchor point locations.............1-40
Antenna.....................4-28
Anti-lock brake system (ABS).........5-27
Anti-lock brake warning light..........2-10
Audible reminders................2-15
Audio system..................4-10
Compact disc (CD) player.........4-15
FM-AM radio with compact disc (CD)
changer...................4-16
FM-AM radio with compact disc (CD)
player....................4-12Radio....................4-10
Steering wheel audio control switch. . . .4-28
Auto-lock free-running hubs..........5-22
Automatic
Automatic power window switch.....2-29
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Transmission selector lever lock
release....................5-14
B
Battery......................8-18
Charge warning light............2-11
Battery replacement
(See remote keyless entry system).......3-7
Before starting the engine............5-9
Belts (See drive belts).............8-20
Brake
Anti-lock brake system (ABS).......5-27
Brake booster................8-28
Brake fluid..................8-16
Brake light (See stop light).........8-34
Brake pedal.................8-27
Brake system................5-26
Brake warning light.............2-10
Brake wear indicators........2-15, 8-28
Parking brake check............8-27
Parking brake operation..........5-18
Self-adjusting brakes............8-28
Break-in schedule................5-20Bulb check/instrument panel..........2-9
Bulb replacement................8-34
C
Capacities and recommended
fuel/lubricants...................9-2
Car phone or CB radio.............4-29
Cargo lamp switch...............2-23
Cargo (See vehicle loading information) . . .9-13
CD player (See audio system).........4-15
Check engine indicator light
(See malfunction indicator light)........2-13
Child restraint with top tether
strap.......................1-40
Child restraints..........1-22, 1-29, 1-38
Precautions on child restraints.......1-29
Child safety rear door lock............3-4
Chimes, audible reminders...........2-15
Cleaning exterior and interior..........7-2
Clock...................4-13, 4-18
Clutch
Clutch fluid.................8-17
Cold weather driving..............5-30
Compact disc (CD) player...........4-15
Controls
Audio controls (steering wheel)......4-28
Heater and air conditioner controls.....4-2
Coolant
Capacities and recommended
fuel/lubricants.................9-2
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 260 of 272
Changing engine coolant..........8-10
Checking engine coolant level........8-9
Engine coolant temperature gauge.....2-5
Corrosion protection...............7-5
Cruise control..................5-19
Cup holders...................2-25
D
Daytime running light system
(Canada only)..................2-21
Defogger switch
Rear window defogger switch.......2-19
Dimensions and weights.............9-9
Door locks....................3-2
Door open warning light............2-11
Drive belts....................8-20
Driving
Auto-lock free-running hubs........5-22
Cold weather driving............5-30
Driving with automatic transmission. . . .5-10
Driving with manual transmission.....5-16
Precautions when starting and driving . . .5-2
E
Economy - fuel.................5-21
Emission control information label.......9-12
Emission control system warranty.......9-24
Engine
Before starting the engine..........5-9
Capacities and recommended
fuel/lubricants.................9-2
Changing engine coolant..........8-10Changing engine oil............8-11
Changing engine oil filter..........8-13
Checking engine coolant level........8-9
Checking engine oil level..........8-10
Engine compartment check locations. . . .8-9
Engine coolant temperature gauge.....2-5
Engine cooling system............8-9
Engine oil..................8-10
Engine oil and oil filter
recommendation...............9-5
Engine oil pressure warning light.....2-11
Engine oil viscosity..............9-5
Engine serial number............9-11
Engine specifications.............9-7
Starting the engine..............5-9
Exhaust gas (Carbon monoxide)........5-2
F
First aid kit....................6-2
Flashers
(See hazard warning flasher switch)......2-22
Flat tire......................6-2
Floor mat positioning aid.............7-4
Fluid
Automatic transmission fluid (ATF). . . .8-14
Brake fluid..................8-16
Capacities and recommended
fuel/lubricants.................9-2
Clutch fluid.................8-17
Engine coolant................8-9
Engine oil..................8-10
Power steering fluid.............8-15
Window washer fluid............8-17
F.M.V.S.S. certification label..........9-11Front fog light switch..............2-22
Front seats....................1-2
Fuel
Capacities and recommended
fuel/lubricants.................9-2
Fuel economy................5-21
Fuel filler cap................3-11
Fuel gauge..................2-6
Fuel octane rating..............9-4
Fuel recommendation............9-3
Fuses......................8-29
G
Gauge
Engine coolant temperature gauge.....2-5
Fuel gauge..................2-6
Odometer...................2-3
Speedometer.................2-3
Tachometer..................2-5
General maintenance..............8-2
Glove box....................2-26
Glove box lock.................2-26
H
Hazard warning flasher switch.........2-22
Head restraints..................1-5
Headlight aiming adjustment..........8-32
Headlight and turn signal switch........2-20
Headlights....................8-31
Heater
Heater and air conditioner controls.....4-2
Heater operation...............4-4
10-2
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X
Page 261 of 272
Hood release...................3-8
Horn.......................2-23
Hubs
Auto-lock free-running hubs........5-22
I
Ignition switch..................5-7
Important vehicle information label.......9-11
In-cabin microfilter...............8-23
Increasing fuel economy............5-21
Indicator lights and audible reminders
(See warning/indicator lights and audible
reminders).....................2-9
Inside mirror...................3-13
Instrument brightness control.........2-21
Instrument panel.................2-2
Interior light...................2-30
J
Jump seat.....................1-5
Jump starting...................6-9
K
Key ........................3-2
Keyless entry system
(See remote keyless entry system).......3-4L
Labels
Air conditioner specification label.....9-12
Emission control information label.....9-12
Engine serial number............9-11
F.M.V.S.S. certification label........9-11
Vehicle identification number
(VIN) plate..................9-10
Warning labels (for SRS)..........1-17
LATCH (Lower Anchors and Tether for
Children) System................1-38
License plate
Installing the license plate.........9-13
Light
Air bag warning light.........1-17, 2-12
Brake light (See stop light).........8-34
Bulb check/instrument panel........2-9
Bulb replacement..............8-34
Charge warning light............2-11
Front fog light switch............2-22
Headlight aiming adjustment........8-32
Headlight and turn signal switch......2-20
Headlights..................8-31
Interior light.................2-30
Light bulbs..................8-31
Low tire pressure warning light......2-11
Low washer fluid warning light.......2-12
Passenger supplemental air bag
ON/OFF switch and light..........1-15
Spotlights (See map light).........2-32
Warning/indicator lights and audible
reminders...................2-9
Lock
Child safety rear door lock..........3-4Door locks..................3-2
Glove box lock...............2-26
Power door locks...............3-3
Low fuel warning light.............2-11
Low tire pressure warning light........2-11
Low tire pressure warning system........5-3
Luggage rack (see roof rack)..........3-9
Luggage
(See vehicle loading information).......9-13
M
Maintenance
General maintenance............8-2
Inside the vehicle...............8-3
Maintenance precautions..........8-5
Outside the vehicle..............8-2
Seat belt maintenance...........1-28
Under the hood and vehicle.........8-4
Malfunction indicator lamp (MIL)........2-13
Manual front seat adjustment..........1-2
Manual windows................2-30
Map lights....................2-32
Meters and gauges................2-3
Mirror
Inside mirror.................3-13
Outside mirror control........3-14, 3-15
Outside mirrors...............3-14
Vanity mirror.................3-13
Multi-remote control system
(See remote keyless entry system).......3-4
Multi-remote controller battery
replacement...................8-30
10-3
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
01/15/03Ðarosenma
X