brake NISSAN FRONTIER 2004 D22 / 1.G Repair Manual

TOWING SAFETY
Trailer hitch
Check the towing capacity of your bumper hitch
or receiver-type frame mounted hitch. Choose a
proper hitch for your vehicle and trailer. A genuine
Nissan trailer hitch is available from your NISSAN
dealer. Make sure the trailer hitch is securely
attached to the vehicle to help avoid personal
injury or property damage due to sway caused by
crosswinds, rough road surfaces or passing
trucks.
CAUTION
cSpecial hitches which include frame re-
inforcements are required for towing
above 2,000 lb (907 kg) . Suitable genu-
ine NISSAN hitches for pickup trucks
and sport utility vehicles are available
at a NISSAN dealer.
cThe hitch should not be attached to or
affect the operation of the impact-
absorbing bumper.
cDo not use axle-mounted hitches.
cDo not modify the vehicle exhaust sys-
tem, brake system, etc. to install a
trailer hitch.cTo reduce the possibility of additional
damage if your vehicle is struck from
the rear, where practical, remove the
hitch and/or receiver when not in use.
cAfter the hitch is removed, seal the bolt
holes to prevent exhaust fumes, water
or dust from entering the passenger
compartment.
cRegularly check that all trailer hitch
mounting bolts are securely mounted.
Tire pressures
cWhen towing a trailer, inflate the vehicle tires
to the recommended cold tire pressure indi-
cated on the tire placard.
cTrailer tire condition, size, load rating and
proper inflation pressure should be in accor-
dance with the trailer and tire manufacturer’s
specifications.
Safety chains
Always use suitable safety chains between your
vehicle and the trailer. The safety chains should
be crossed and should be attached to the hitch,
not to the vehicle bumper or axle. Be sure to leave
enough slack in the chains to permit turning
corners.
Trailer lights
Trailer lights should comply with federal and/or
local regulations. For assistance in hooking up
trailer lights, contact a NISSAN dealer.
Trailer brakes
If your trailer is equipped with a braking system,
make sure it conforms to federal and/or local
regulations and that it is properly installed.
WARNING
Never connect a trailer brake system di-
rectly to the vehicle brake system.
Pre-towing tips
cBe certain your vehicle maintains a level
position when a loaded and/or unloaded
trailer is hitched. Do not drive the vehicle if it
has an abnormal nose-up or nose-down
condition; check for improper tongue load,
overload, worn suspension or other possible
causes of either condition.
cAlways secure items in the trailer to prevent
load shift while driving.
cBe certain your rearview mirrors conform to
all federal, state or local regulations. If not,
install any mirrors required for towing before
driving the vehicle.
Technical and consumer information9-21
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

Trailer towing tips
In order to gain skill and an understanding of the
vehicle’s behavior, you should practice turning,
stopping and backing up in an area which is free
from traffic. Steering stability and braking perfor-
mance will be somewhat different than under
normal driving conditions.
cAlways secure items in the trailer to prevent
load shift while driving.
cAvoid abrupt starts, acceleration or stops.
cAvoid sharp turns or lane changes.
cAlways drive your vehicle at a moderate
speed.
cAlways block the wheels on both vehicle and
trailer when parking. Parking on a slope is
not recommended; however, if you must do
so, and if your vehicle is equipped with an
automatic transmission, first block the
wheels and apply the parking brake, and
then move the transmission shift selector
lever into the P (Park) position. If you move
the shift selector lever to the P (Park) posi-
tion before blocking the wheels and applying
the parking brake, transmission damage
could occur.
cWhen going down a hill, shift into a lower
gear and use the engine braking effect.When going up a long grade, downshift the
transmission to a lower gear and reduce
speed to reduce chances of engine over-
loading and/or overheating. However, for
long steep grades, do not stay in 1st or 2nd
gear when driving above 35 MPH (56 km/h) .
cIf the engine coolant rises to an extremely
high temperature when the air conditioner
system is on, turn off the air conditioner.
Coolant heat can be additionally vented by
opening the windows, switching the fan
control to high and setting the temperature
control to the HOT position.
cTrailer towing requires more fuel than normal
circumstances.
cAvoid towing a trailer for your vehicle’s first
500 miles (805 km) .
cFor the first 500 miles that you do tow, do
not drive over 50 MPH (80 km/h) .
cHave your vehicle serviced more often than
at intervals specified in the recommended
Maintenance Schedule in the “NISSAN Ser-
vice and Maintenance Guide”.
cWhen making a turn, your trailer wheels will
be closer to the inside of the turn than your
vehicle wheels. To compensate for this,
make a larger than normal turning radius
during the turn.cCrosswinds and rough roads will adversely
affect vehicle/trailer handling, possibly caus-
ing vehicle sway. When being passed by
larger vehicles, be prepared for possible
changes in crosswinds that could affect ve-
hicle handling. If swaying does occur, firmly
grip the steering wheel, steer straight ahead,
and immediately (but gradually) reduce ve-
hicle speed. This combination will help sta-
bilize the vehicle. Never increase speed.
cBe careful when passing other vehicles.
Passing while towing a trailer requires con-
siderably more distance than normal pass-
ing. Remember, the length of the trailer must
also pass the other vehicle before you can
safely change lanes.
cTo maintain engine braking efficiency and
electrical charging performance, do not use
5th gear (manual transmission) or overdrive
(automatic transmission) .
cAvoid holding the brake pedal down too long
or too frequently. This could cause the
brakes to overheat, resulting in reduced
braking efficiency.
When towing a trailer, transmission
oil/fluid should be changed more fre-
quently. For additional information, see the
“Maintenance and do-it-yourself” section
earlier in this manual.
9-22Technical and consumer information
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

10 Index
A
Air bag
Passenger supplemental air bag ON/OFF
switch and light...............1-16
Air bag (See supplemental restraint
system)......................1-7
Air bag warning light...........1-18, 2-13
Air cleaner housing filter............8-23
Air conditioner
Air conditioner operation...........4-5
Air conditioner service............4-9
Air conditioner specification label.....9-12
Air conditioner system refrigerant and
lubrication recommendations........9-6
Heater and air conditioner controls.....4-2
Servicing air conditioner...........4-9
Air flow charts..................4-6
Alarm system (See vehicle security system). .2-16
Anchor point locations.............1-42
Antenna.....................4-29
Anti-lock brake system (ABS).........5-28
Anti-lock brake warning light..........2-10
Audible reminders................2-15
Audio system..................4-10
Compact disc (CD) player.........4-14
FM-AM radio with compact disc (CD)
changer...................4-16
FM-AM radio with compact disc (CD)
player....................4-12Radio....................4-10
Steering wheel audio control switch. . . .4-28
Auto-lock free-running hubs..........5-23
Automatic
Automatic power window switch.....2-33
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Transmission selector lever lock release. .5-14
B
Battery......................8-18
Charge warning light............2-11
Battery replacement
(See remote keyless entry system). . . .3-8, 8-30
Before starting the engine............5-9
Belts (See drive belts).............8-20
Brake
Anti-lock brake system (ABS).......5-28
Brake booster................8-28
Brake fluid..................8-16
Brake light (See stop light).........8-33
Brake pedal.................8-27
Brake system................5-28
Brake warning light.............2-10
Brake wear indicators........2-15, 8-28
Parking brake check............8-27
Parking brake operation..........5-18
Self-adjusting brakes............8-28
Break-in schedule................5-21Brightness control
Instrument panel..............2-21
Bulb check/instrument panel..........2-9
Bulb replacement................8-33
C
Capacities and recommended
fuel/lubricants...................9-2
Car phone or CB radio.............4-29
Cargo light switch...............2-23
Cargo (See vehicle loading information) . . .9-13
CD care and cleaning.............4-28
CD player (See audio system).........4-14
Check engine indicator light
(See malfunction indicator lamp).......2-14
Child restraint with top tether strap......1-41
Child restraints..........1-23, 1-30, 1-39
Precautions on child restraints.......1-30
Top tether strap anchor point locations . .1-42
Child safety rear door lock............3-4
Chimes, audible reminders...........2-15
Cleaning exterior and interior..........7-2
Clock...................4-13, 4-18
Clutch
Clutch fluid.................8-17
Cold weather driving..............5-31
Compact disc (CD) player...........4-14
Console box...................2-28
Controls
Audio controls (steering wheel)......4-28
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

Heater and air conditioner controls.....4-2
Coolant
Capacities and recommended
fuel/lubricants.................9-2
Changing engine coolant..........8-10
Checking engine coolant level........8-9
Engine coolant temperature gauge.....2-5
Corrosion protection...............7-5
Cruise control..................5-19
Cup holders...................2-27
D
Daytime running light system
(Canada only)..................2-21
Defogger switch
Rear window defogger switch.......2-19
Dimensions and weights.............9-9
Door locks....................3-2
Door open warning light............2-11
Drive belts....................8-20
Driving
Auto-lock free-running hubs........5-23
Cold weather driving............5-31
Driving with automatic transmission. . . .5-10
Driving with manual transmission.....5-16
Precautions when starting and driving . . .5-2
Dual 12 volt power outlets...........2-25
E
Economy - fuel.................5-21
Emission control information label.......9-12
Emission control system warranty.......9-24Engine
Before starting the engine..........5-9
Capacities and recommended
fuel/lubricants.................9-2
Changing engine coolant..........8-10
Changing engine oil............8-11
Changing engine oil filter..........8-13
Checking engine coolant level........8-9
Checking engine oil level..........8-10
Engine compartment check locations. . . .8-9
Engine coolant temperature gauge.....2-5
Engine cooling system............8-9
Engine oil..................8-10
Engine oil and oil filter recommendation . .9-5
Engine oil viscosity..............9-5
Engine serial number............9-11
Engine specifications.............9-7
Starting the engine..............5-9
Engine oil pressure low/engine coolant
temperature high warning light.........2-11
Exhaust gas (Carbon monoxide)........5-2
F
First aid kit....................6-2
Flashers
(See hazard warning flasher switch)......2-22
Flat tire......................6-2
Floor mat positioning aid.............7-4
Fluid
Automatic transmission fluid (ATF). . . .8-14
Brake fluid..................8-16
Capacities and recommended
fuel/lubricants.................9-2
Clutch fluid.................8-17Engine coolant................8-9
Engine oil..................8-10
Power steering fluid.............8-16
Window washer fluid............8-18
F.M.V.S.S. certification label..........9-11
Fog light switch.................2-22
Front seats....................1-2
Fuel
Capacities and recommended
fuel/lubricants.................9-2
Fuel economy................5-21
Fuel filler cap................3-11
Fuel filler lid.................3-11
Fuel filler lid and cap............3-11
Fuel gauge..................2-6
Fuel octane rating..............9-4
Fuel recommendation............9-3
Fuses......................8-29
G
Gascap.....................3-11
Gauge
Engine coolant temperature gauge.....2-5
Fuel gauge..................2-6
Odometer...................2-3
Speedometer.................2-3
Tachometer..................2-5
General maintenance..............8-2
Glove box....................2-28
Glove box lock.................2-28
10-2
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

H
Hazard warning flasher switch.........2-22
Head restraints..................1-6
Headlight aiming adjustment..........8-32
Headlight and turn signal switch........2-20
Headlights....................8-31
Heater
Heater and air conditioner controls.....4-2
Heater operation...............4-4
Hood release...................3-9
Horn.......................2-23
Hubs
Auto-lock free-running hubs........5-23
I
Ignition switch..................5-7
Important vehicle information label.......9-11
In-cabin microfilter...............8-24
Increasing fuel economy............5-21
Indicator lights and audible reminders
(See warning/indicator lights and audible
reminders).....................2-9
Inside mirror...................3-13
Instrument brightness control.........2-21
Instrument panel.................2-2
Interior light...................2-34
ISOFIX child restraints.............1-39
J
Jump seat.....................1-6Jump starting...................6-9
K
Key ........................3-2
Keyless entry system
(See remote keyless entry system).......3-4
L
Labels
Air conditioner specification label.....9-12
Emission control information label.....9-12
Engine serial number............9-11
F.M.V.S.S. certification label........9-11
Vehicle identification number (VIN)
plate.....................9-10
Warning labels (for SRS)..........1-18
LATCH
(Lower Anchors and Tethers for CHildren)
System......................1-39
License plate
Installing the license plate.........9-13
Light
Air bag warning light.........1-18, 2-13
Brake light (See stop light).........8-33
Bulb check/instrument panel........2-9
Bulb replacement..............8-33
Charge warning light............2-11
Fog light switch...............2-22
Headlight aiming adjustment........8-32
Headlight and turn signal switch......2-20
Headlights..................8-31
Interior light.................2-34Light bulbs..................8-31
Low tire pressure warning light......2-11
Low washer fluid warning light.......2-12
Passenger supplemental air bag ON/OFF
switch and light...............1-16
Spotlights (See map light).........2-35
Warning/indicator lights and audible
reminders...................2-9
Lights
Map lights..................2-35
Lock
Child safety rear door lock..........3-4
Door locks..................3-2
Glove box lock...............2-28
Power door locks...............3-3
Low fuel warning light.............2-11
Low tire pressure warning light........2-11
Low tire pressure warning system........5-3
Low washer fluid warning light.........2-12
Luggage rack (see roof rack).........2-30
Luggage (See vehicle loading information) . .9-13
M
Maintenance
General maintenance............8-2
Inside the vehicle...............8-3
Maintenance precautions..........8-5
Outside the vehicle..............8-2
Seat belt maintenance...........1-29
Under the hood and vehicle.........8-4
Malfunction indicator lamp (MIL)........2-14
Manual front seat adjustment..........1-2
Manual windows................2-34
Map lights....................2-35
10-3
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

Meters and gauges................2-3
Instrument brightness control.......2-21
Mirror
Inside mirror.................3-13
Outside mirror control........3-13, 3-14
Outside mirrors...............3-13
Vanity mirror.................3-13
Multi-remote control system
(See remote keyless entry system).......3-4
O
Octane rating (See fuel octane rating).....9-4
Odometer.....................2-3
Oil
Capacities and recommended
fuel/lubricants.................9-2
Changing engine oil............8-11
Changing engine oil filter..........8-13
Checking engine oil level..........8-10
Engine oil..................8-10
Engine oil and oil filter recommendation . .9-5
Engine oil pressure low/engine coolant
temperature high warning light.......2-11
Engine oil viscosity..............9-5
Outside mirror control..........3-13, 3-14
Outside mirrors.................3-13
Overdrive switch.............5-15, 5-16
Overheat
If your vehicle overheats..........6-11
Owner’s manual order form..........9-27
Owner’s manual/service manual order
information....................9-27P
Parking
Parking brake check............8-27
Parking brake operation..........5-18
Parking/parking on hills...........5-26
Passenger supplemental air bag ON/OFF
switch and light.................1-16
Power
Dual 12 volt power outlets.........2-25
Power door locks...............3-3
Power outlet.................2-24
Power steering fluid.............8-16
Power steering system...........5-27
Power windows...............2-32
Rear power windows............2-33
Precautions
Maintenance precautions..........8-5
On-pavement and off-road driving
precautions..................5-4
Precautions on child restraints.......1-30
Precautions on seat belt usage......1-20
Precautions on supplemental restraint
system.....................1-7
Precautions when starting and driving . . .5-2
Push starting..................6-11
R
Radio
Car phone or CB radio...........4-29
FM-AM radio with compact disc (CD)
changer...................4-16FM-AM radio with compact disc (CD)
player....................4-12
Steering wheel audio control switch. . . .4-28
Readiness for inspection maintenance (I/M)
test........................9-25
Rear power windows..............2-33
Rear sliding window..............2-34
Rear window defogger switch.........2-19
Refrigerant recommendation..........9-6
Registering your vehicle in another country . .9-10
Remote keyless entry system..........3-4
Reporting safety defects (US only)......9-25
Roof rack....................2-30
S
Safety
Child safety rear door lock..........3-4
Reporting safety defects (US only). . . .9-25
Seat
Jump seat...................1-6
Seat adjustment
Front manual seat adjustment........1-2
Seat belt
Infants and small children.........1-23
Injured Person................1-24
Larger children...............1-23
Precautions on seat belt usage......1-20
Pregnant women..............1-24
Seat belt extenders.............1-29
Seat belt maintenance...........1-29
Seat belts..................1-20
Shoulder belt height adjustment......1-26
Three-point type with retractor.......1-24
10-4
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

Two-point type without retractor......1-27
Two-point type without retractor
(rear center lap belt)............1-27
Seat belt warning light.............2-13
Seats
Adjustment..................1-2
Front seats..................1-2
Manual front seat adjustment........1-2
Separate seats...............8-45
Self-adjusting brakes..............8-28
Service manual order form...........9-27
Servicing air conditioner.............4-9
Shift lock release................5-14
Shifting
Automatic transmission.......5-11, 5-12
Manual transmission............5-17
Shoulder belt height adjustment........1-26
Spark plug replacement............8-21
Speedometer...................2-3
Spotlights (See map light)...........2-35
SRS warning label...............1-18
Starting
Before starting the engine..........5-9
Jump starting.................6-9
Precautions when starting and driving . . .5-2
Push starting................6-11
Starting the engine..............5-9
Steering
Power steering fluid.............8-16
Power steering system...........5-27
Tilting steering wheel............3-12
Steering wheel audio control switch......4-28
Step rail.....................3-10
Stop light....................8-33
Storage.....................2-26
Supplemental air bag warning light . . .1-18, 2-13Supplemental restraint system
Precautions on supplemental restraint
system.....................1-7
Supplemental restraint system
(Supplemental air bag system).........1-7
Switch
Automatic power window switch.....2-33
Fog light switch...............2-22
Hazard warning flasher switch.......2-22
Headlight and turn signal switch......2-20
Ignition switch................5-7
Overdrive switch...........5-15, 5-16
Passenger supplemental air bag ON/OFF
switch and light...............1-16
Power door lock switch...........3-3
Rear window defogger switch.......2-19
Vehicle dynamic control (VDC) off
switch....................2-24
Windshield wiper and washer switch . . .2-18
T
Tachometer....................2-5
Tailgate latch..................3-15
Temperature gauge
Engine coolant temperature gauge.....2-5
Engine oil pressure low/engine coolant
temperature high warning light.......2-11
Three-way catalyst................5-2
Tie down hooks.................3-17
Tilting steering wheel..............3-12
Tire
Flat tire....................6-2
Spare tire................6-4, 8-45
Tire chains..................8-42Tire placard.................9-12
Tire pressure................8-36
Tire rotation.................8-43
Tires of 4-wheel drive............8-45
Types of tires................8-42
Uniform tire quality grading.........9-23
Wheels and tires..............8-36
Wheel/tire size................9-8
Tire pressure
Low tire pressure warning light......2-11
Top tether strap child restraint.........1-41
Towing
2-wheel drive models............6-13
4-wheel drive models............6-14
Flat towing..................9-23
Tow truck towing..............6-12
Towing load/specification chart......9-20
Trailer towing................9-18
Transfer case..................5-22
Transmission
Automatic transmission fluid (ATF). . . .8-14
Driving with automatic transmission. . . .5-10
Driving with manual transmission.....5-16
Selector lever lock release.........5-14
Travel (See registering your vehicle in another
country).....................9-10
Truck - camper loading.............9-15
Turn signal switch
(See headlight and turn signal switch) .2-20, 2-22
U
Uniform tire quality grading...........9-23
10-5
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

V
Vanity mirror...................3-13
Vehicle dimensions and weights........9-9
Vehicle dynamic control (VDC) off switch. . .2-24
Vehicle dynamic control (VDC) system. . . .5-30
Vehicle identification..............9-10
Vehicle identification number (VIN)
(Chassis number)................9-10
Vehicle identification number (VIN) plate . . .9-10
Vehicle loading information...........9-13
Vehicle recovery.................6-15
Vehicle security system.............2-16
Ventilators.....................4-2
W
Warning
Air bag warning light.........1-18, 2-13
Anti-lock brake warning light........2-10
Battery charge warning light........2-11
Brake warning light.............2-10
Door open warning light..........2-11
Engine oil pressure low/engine coolant
temperature high warning light.......2-11
Hazard warning flasher switch.......2-22
Low fuel warning light...........2-11
Low tire pressure warning light......2-11
Low washer fluid warning light.......2-12
Seat belt warning light...........2-11
Vehicle security system...........2-16
Warning labels (for SRS)..........1-18
Warning/indicator lights and audible
reminders...................2-9Warning lights..................2-9
Washer switch
Windshield wiper and washer switch . . .2-18
Weights (See dimensions and weights). . . .9-9
Wheels and tires................8-36
Wheel/tire size..................9-8
When traveling or registering your vehicle in
another country.................9-10
Window washer fluid..............8-18
Windows
Locking passengers’ windows.......2-33
Manual windows..............2-34
Power windows...............2-32
Rear power windows............2-33
Rear sliding window............2-34
Windshield wiper and washer switch.....2-18
Wiper
Windshield wiper and washer switch . . .2-18
Wiper blades................8-26
10-6
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X

1. Engine coolant 8-9
2. Battery 8-18
3. Power steering fluid 8-16
4. Automatic transmission fluid 8-14
5. Heater and air conditioner 4-2; Audio
system 4-10
6. Passenger supplemental air bag1-7
7. Passenger supplemental air bag on/off
switch 1-16
8. Fuel filler cap 3-11; Fuel recommenda-
tions 9-3
9. Spare tire 6-2
10. Seat belts 1-20
11. Door locks 3-2
12. Driver supplemental air bag 1-7
13. Hood release 3-9
14. Meters and gauges 2-3
15. Clutch fluid 8-16
16. Brake fluid 8-16
17. Engine oil 8-10
18. Window washer fluid 8-18
WGS0018
QUICK REFERENCE
ZREVIEW COPY:Ð2004 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
11/21/03Ðdebbie
X