engine NISSAN FRONTIER 2005 D22 / 1.G Owners Manual

1. Power steering fluid pump
2. Crank pulley
3. Cooling fan
4. Air conditioner compressor
5. Crankshaft
6. Generator
WARNING
Be sure the ignition key is in the OFF or
LOCK position. The engine could rotate
unexpectedly.1. Visually inspect each belt for signs of un-
usual wear, cuts, fraying or looseness. If the
belt is in poor condition or is loose, have it
replaced or adjusted by a NISSAN dealer.
2. Have the belts checked regularly for condi-
tion and tension in accordance with the
maintenance schedule found in the
“NISSAN Service and Maintenance Guide”.
1 Power steering fluid pump
2 Water pump
3 Air conditioner compressor
4 Crankshaft
5 Generator
VQ40DE
LDI0449
QR25DE
LDI0461
DRIVE BELTS
8-18Maintenance and do-it-yourself
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REPLACING SPARK PLUGS
Platinum-tipped spark plugs
It is not necessary to replace platinum-tipped
spark plugs as frequently as conventional type
spark plugs because they last much longer. Fol-
low the maintenance log shown in the “NISSAN
Service and Maintenance Guide”. Do not service
platinum-tipped spark plugs by cleaning or re-
gapping.
cAlways replace spark plugs with rec-
ommended or equivalent ones.
WARNING
Be sure the engine and ignition switch are
off and that the parking brake is engaged
securely.
CAUTION
Be sure to use the correct socket to re-
move the spark plugs. An incorrect socket
can damage the spark plugs.
If replacement is required, please see your
NISSAN dealer for assistance.
The air cleaner filter should not be cleaned and
reused. Replace it according to the maintenance
log shown in the “NISSAN Service and Mainte-
nance Guide.” When replacing the filter, wipe the
inside of the air cleaner filter housing and the
cover with a damp cloth.
To remove the air cleaner filter Type A:
s1Loosen the screw.
s2Disconnect the electrical connector.
s3Push down on the clips and remove the air
cleaner cover. Remove the air cleaner filter.
To remove the air cleaner filter Type B:
WDI0005
Type A
LDI0376
SPARK PLUGSAIR CLEANER
Maintenance and do-it-yourself8-19
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1. Unlatch the clipssA,sB,sC.
2. Push down half of air cleaner to clear the
bottom retainers.
3. Lift up on half of air cleaner to remove the air
cleaner filter
WARNING
cOperating the engine with the air
cleaner removed can cause you or oth-
ers to be burned. The air cleaner not
only cleans the air, it stops the flame if
the engine backfires. If it isn’t there, and
the engine backfires, you could be
burned. Do not drive with the air cleaner
removed, and be careful when working
on the engine with the air cleaner
removed.
cNever pour fuel into the throttle body or
attempt to start the engine with the air
cleaner removed. Doing so could result
in serious injury.
IN-CABIN MICROFILTER
The in-cabin microfilter restricts the entry of air-
borne dust and pollen particles and reduces
some objectionable outside odors. The filter is
located behind the glove box. Refer to the
“NISSAN Service and Maintenance Guide” for
change intervals.
To replace the filter, perform the following proce-
dure:1. Open the glove box and press in on the
sides so that it will open completely allowing
it to hang by the cord.
Type B
LDI0465LDI0442
8-20Maintenance and do-it-yourself
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If you wax the surface of the hood, be careful not
to let wax get into the washer nozzle
s1. This may
cause clogging or improper windshield washer
operation. If wax gets into the nozzle, remove it
with a needle or small pin
s2.
CHECKING PARKING BRAKE
From the released position, pull the parking brake
lever up slowly and firmly. If the number of clicks is
out of the range listed, see a NISSAN dealer.
Range: 6–8 clicks under pulling force of 44 lb
(196 N) .
CHECKING BRAKE PEDAL
With the engine running, check the distanceA
between the upper surface of the pedal and the
metal floor. If it is out of the range listed, see a
NISSAN dealer.
Range: 4.1–4.8 in (103–123 mm) under a de-
pressing force of 110 lb (490 N) .
Self-adjusting brakes
Your vehicle is equipped with self-adjusting
brakes.
The front and rear disc-type brakes self-adjust
every time the brake pedal is applied.
LDI0443
LDI0476WDI0197
PARKING BRAKE AND BRAKE PEDAL
Maintenance and do-it-yourself8-23
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WARNING
See a NISSAN dealer for a brake system
check if the brake pedal height does not
return to normal.
Brake pad wear indicators
The disc brake pads on your vehicle have audible
wear indicators. When a brake pad requires re-
placement, a high pitched scraping or screech-
ing sound will be heard when the vehicle is in
motion. The noise will be heard whether or not the
brake pedal is depressed. Have the brakes
checked as soon as possible if the wear indicator
sound is heard.
Under some driving or climate conditions, occa-
sional brake squeak, squeal or other noise may
be heard. Occasional brake noise during light to
moderate stops is normal and does not affect the
function or performance of the brake system.
Proper brake inspection intervals should
be followed.For more information regarding
brake inspections, see the appropriate mainte-
nance schedule information in the “NISSAN Ser-
vice and Maintenance Guide”.
BRAKE BOOSTER
Check the brake booster function as follows:
1. With the engine off, press and release the
brake pedal several times. When brake
pedal movement (distance of travel) remains
the same from one pedal application to the
next, continue on to the next step.
2. While depressing the brake pedal, start the
engine. The pedal height should drop a little.
3. With the brake pedal depressed, stop the
engine. Keep the pedal depressed for about
30 seconds. The pedal height should not
change.
4. Run the engine for one minute without de-
pressing the brake pedal, then turn it off.
Depress the brake pedal several times. The
pedal travel distance will decrease gradually
with each depression as the vacuum is re-
leased from the booster.
If the brakes do not operate properly, have the
brakes checked by a NISSAN dealer.Two types of fuses are used. Type A is used in the
fuse boxes in the engine compartment. Type B is
used in the passenger compartment fuse box.
Type A fuses are provided as spare fuses. They
are stored in the passenger compartment fuse
box.
Type A fuses can be installed in the engine com-
partment and passenger compartment fuse
boxes.
LDI0455
FUSES
8-24Maintenance and do-it-yourself
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If a type A fuse is used to replace a type B fuse,
the type A fuse will not be level with the fuse
pocket as shown in the illustration. This will not
affect the performance of the fuse. Make sure the
fuse is installed in the fuse box securely.
Type B fuses cannot be installed in the under-
hood fuse boxes. Only use type A fuses in the
underhood fuse boxes.ENGINE COMPARTMENT
CAUTION
Never use a fuse of a higher or lower
amperage rating than specified on the
fuse box cover. This could damage the
electrical system or cause a fire.
If any electrical equipment does not come on,
check for an open fuse.
1. Be sure the ignition switch and the headlight
switch are OFF.
2. Open the engine hood.3. Remove the fuse box cover by pushing the
tab and lifting the cover up.
4. Remove the fuse with the fuse puller. The
fuse puller is located in the center of the fuse
block in the passenger compartment.
LDI0457LDI0444
Maintenance and do-it-yourself8-25
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5. Press thebutton, then thebutton two or three times to check the key-
fob operation.
If the battery is removed for any reason
other than replacement, perform step 5.
cAn improperly disposed battery can
hurt the environment. Always confirm
local regulations for battery disposal.
cThe keyfob is water-resistant; how-
ever, if it does get wet, immediately
wipe completely dry.
cThe operational range of the keyfob
extends to approximately 33 ft (10 m)
from the vehicle. This range may vary
with conditions.
FCC Notice:
Changes or modifications not expressly ap-
proved by the manufacturer for compliance
could void the user’s authority to operate
the equipment.
This device complies with Part 15 of the FCC
Rules and RSS-210 of Industry Canada.
Operation is subject to the following two
conditions: (1) This device may not cause
harmful interference, and (2) this device
must accept any interference received, in-
cluding interference that may cause undes-
ired operation of the device.
HEADLIGHTS
The headlight is a semi-sealed beam type which
uses a replaceable headlight (halogen) bulb. A
bulb can be replaced from inside the engine com-
partment without removing the headlight assembly.
CAUTION
cHigh pressure halogen gas is sealed
inside the halogen bulb. The bulb may
break if the glass envelope is scratched
or the bulb is dropped.
cWhen handling the bulb, do not touch
the glass envelope.
cDO NOT TOUCH THE BULB
cUse the same number and wattage as
originally installed:
Wattage 65/55Bulb No. HB5/9007*
*: Always check with the Parts Depart-
ment at a NISSAN dealer for the latest
parts information.
cDo not leave the bulb out of the head-
light reflector for a long period of time
as dust, moisture and smoke may enter
the headlight body and affect the per-
formance of the headlight.
cAiming is not necessary after replacing
the bulb. When aiming adjustment is
necessary, contact a NISSAN dealer.
Removing the headlight bulb
1. Open the hood.
2. Disconnect the negative (-) battery cable.
3. Disconnect the electrical connector from the
rear end of the bulb.
LDI0446
LIGHTS
8-28Maintenance and do-it-yourself
ZREVIEW COPYÐ2005 Truck/Frontier(d22)
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9 Technical and consumer information
Capacities and recommended fuel/lubricants.........9-2
Fuel recommendation...........................9-3
Engine oil and oil filter recommendation...........9-5
Recommended SAE viscosity number............9-6
Air conditioner system refrigerant and
lubricant recommendations......................9-6
Specifications.....................................9-7
Engine........................................9-7
Wheels and tires...............................9-8
Dimensions and weights........................9-8
When traveling or registering your vehicle in
another country...................................9-9
Vehicle identification...............................9-9
Vehicle identification number (VIN) plate..........9-9
Vehicle identification number (chassis number)......9-9
Engine serial number...........................9-10
F.M.V.S.S. certification label....................9-10
Emission control information label...............9-11
Tire and loading information label................9-11
Air conditioner specification label................9-11
Installing front license plate........................9-12
Vehicle loading information........................9-12
Terms........................................9-12Vehicle load capacity..........................9-13
Securing the load..............................9-14
Utili-track™ channel system (if so equipped)......9-15
Loading tips..................................9-20
Truck-camper loading information..................9-20
Crew Cab Models.............................9-20
King Cab models..............................9-20
Special Body vehicles..........................9-20
Location for center of gravity....................9-21
Vehicle load weight capacity....................9-21
Measurement of weights.......................9-23
Towing a trailer...................................9-23
Maximum load limits...........................9-23
Towing load/specification chart.................9-26
Towing safety.................................9-27
Flat towing....................................9-32
Uniform tire quality grading........................9-32
Emission control system warranty..................9-33
Reporting safety defects (US only).................9-34
Readiness for inspection/maintenance (I/M) test.....9-34
Event data recorders..............................9-35
Owner’s Manual/Service Manual order information . . . 9-36
In the event of a collision.......................9-37
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The following are approximate capacities. The actual refill capacities may be a little different. When refilling, follow the procedure
described in the “Maintenance and do-it-yourself” section to determine the proper refill capacity.
Capacity (Approximate) Recommended Fluids and Lubricants
US measure Imp measure Liter
Fuel 21 1/8gal 17-5/8 gal 80 Unleaded gasoline with an octane rating of at least 87 AKI (RON 91)*1
Engine oil *8
Drain and Refill
With oil filter change
QR25DE5-1/8 qt 4-3/8 qt 4.9 • API Certification Mark *2 *3
• API grade SG/SH, Energy ConservingI&IIorAPIgrade SJ or SL, Energy Conserving *2 *3
• ILSAC grade GF-I, GF-II, or GF-III*2 *3 Without oil filter change 4-7/8 qt 4 qt 4.6
With oil filter change
VQ40DE5-3/8 qt 4-1/2 qt 5.1 • API Certification Mark *2 *3
• API grade SL, Energy Conserving *2 *3
• ILSAC grade GF-III*2 *3 Without oil filter change 5-1/8 qt 4-1/4 qt 4.8
Cooling system
With reservoir
QR25DE 2-1/2 gal 2-1/8 gal 9.4
50% Genuine NISSAN Long Life Antifreeze/Coolant or equivalent
50% Demineralized or distilled water
VQ40DE 2-3/4 gal 2-1/4 gal 10.2
Manual transmission gear oil5M/T 3 qt 2-1/2 qt 2.89 Genuine NISSAN Manual Transmission Fluid (MTF) HQ Multi 75W-85 or API GL-4, Viscosity SAE 75W-85
6 M/T 4X2 4-1/4 qt 3-1/2 qt 3.98 Genuine NISSAN Manual Transmission Fluid (MTF) HQ Multi 75W-85 or API GL-4, Viscosity SAE 75W-85 or 75W-90
6 M/T 4X4 4-3/8 qt 3-5/8 qt 4.18
Automatic transmission fluid Refill to the proper level according to the instructions
in the “Maintenance and do-it-yourself” section.Genuine NISSAN Matic J ATF *4
Power steering fluid (PSF)Genuine NISSAN PSF or equivalent.*5
Brake and clutch fluidGenuine NISSAN Super Heavy Duty Brake Fluid*6 or equivalent DOT 3
Multi-purpose grease — — — NLGI No. 2 (Lithium Soap base)
Air conditioning system refrigerant — — — HFC-134a (R-134a)*7
Air conditioning system lubricants — — — NISSAN A/C System Lubricant Type R (DH-PS) or equivalent*7
Transfer fluid — — — Genuine NISSAN Matic D ATF (Continental U.S. and Alaska) or Canada NISSAN Automatic Transmission Fluid*5, *10
Front final drive oil — — — API GL-5 SAE 80W-90 Gear Oil *9, *10
Rear final drive oil (except 6 speed MT and O/R vehicles) — — — API GL-5 Synthetic 75W-90 Gear Oil, *10
Rear final drive oil 6 speed MT and O/R vehicles only — — — API GL-5 Synthetic 75W-140 Gear Oil, *10
Windshield washer fluid 1-1/4 gal 1 gal 4.5 Genuine NISSAN Windshield Washer Concentrate Cleaner & Antifreeze or equivalent
*1: For further details, see “Fuel recommendation.”
*2: For further details, see “Engine oil and oil filter recommendations.”
*3: For further details, see “Recommended SAE engine oil viscosity.”
*4: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new ve-
hicle warranty.
*5: For Canada, NISSAN Automatic Transmission Fluid (ATF) , DEXRON™ III/MERCON™, or equivalent ATF may also be used.
*6: Available in mainland USA through your NISSAN dealer.
*7: For further details, see “Air conditioner specification label.”
*8: For further details, see “Changing engine oil.”
*9: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0°C (32°F) .
*10: See your NISSAN dealer for service.
CAPACITIES AND RECOMMENDED
FUEL/LUBRICANTS
9-2Technical and consumer information
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FUEL RECOMMENDATION
For 2.5L engine.
Use unleaded regular gasoline with an octane
rating of at least 87 AKI (Anti-Knock Index) num-
ber (Research octane number 91) .
For 4.0L engine.
Use unleaded regular gasoline with an octane
rating of at least 87 AKI (Anti-Knock Index) num-
ber (Research octane number 91) .
For improved vehicle performance, NISSAN rec-
ommends the use of unleaded premium gasoline
with an octane rating of at least 91 AKI number
(Research octane number 96) .
CAUTION
cUsing a fuel other than that specified
could adversely affect the emission
control system, and may also affect the
warranty coverage.
cUnder no circumstances should a
leaded gasoline be used, because this
will damage the three-way catalyst.
Gasoline specifications
NISSAN recommends using gasoline that meets
the World-Wide Fuel Charter specifications
where it is available. Many of the automobilemanufacturers developed this specification to
improve emission system and vehicle perfor-
mance. Ask your service station manager if the
gasoline meets the World-Wide Fuel Charter
specifications.
Reformulated gasoline
Some fuel suppliers are now producing reformu-
lated gasolines. These gasolines are specially
designed to reduce vehicle emissions. NISSAN
supports efforts towards cleaner air and sug-
gests that you use reformulated gasoline when
available.
Gasoline containing oxygenates
Some fuel suppliers sell gasoline containing oxy-
genates such as ethanol, MTBE and methanol
with or without advertising their presence.
NISSAN does not recommend the use of fuels of
which the oxygenate content and the fuel com-
patibility for your NISSAN cannot be readily de-
termined. If in doubt, ask your service station
manager.
If you use oxygenate-blend gasoline, please take
the following precautions as the usage of such
fuels may cause vehicle performance problems
and/or fuel system damage.
cThe fuel should be unleaded and have
an octane rating no lower than thatrecommended for unleaded gasoline.
cIf an oxygenate-blend other than
methanol blend is used, it should con-
tain no more than 10% oxygenate.
(MTBE may, however, be added up to
15%.)
cIf a methanol blend is used, it should
contain no more than 5% methanol
(methyl alcohol, wood alcohol) . It
should also contain a suitable amount
of appropriate cosolvents and corro-
sion inhibitors. If not properly formu-
lated with appropriate cosolvents and
corrosion inhibitors, such methanol
blends may cause fuel system damage
and/or vehicle performance problems.
At this time, sufficient data is not avail-
able to ensure that all methanol blends
are suitable for use in NISSAN ve-
hicles.
If any driveability problems such as engine stall-
ing and difficult hot-starting are experienced after
using oxygenate-blend fuels, immediately
change to a non-oxygenate fuel or a fuel with a
low blend of MTBE.
Take care not to spill gasoline during refu-
eling. Gasoline containing oxygenates can
cause paint damage.
Technical and consumer information9-3
ZREVIEW COPYÐ2005 Truck/Frontier(d22)
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