brake fluid NISSAN LATIO 2007 Service Repair Manual

QUICK REFERENCE CHART: VERSA
2007
2007

BrakeELS00256
Front Brake Repair Limits
Unit: mm (in)
Rear Brake Repair Limits
Unit: mm (in)
Brake Pedal
Unit: mm (in) Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness115.0 mm × 41.0 mm × 9.5 mm
(4.528 in × 1.614 in × 0.374 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluidGenuine NISSAN Super Heavy Duty Brake Fluid, or equivalent DOT 3 (US
FMVSS No. 116)
Brake modelCLZ22VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
Brake modelLT20D
Brake liningStandard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
DrumStandard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Brake pedal free height (from dash panel top surface)A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)

2007
QUICK REFERENCE CHART: VERSA

Refill CapacitiesELS00257
DescriptionCapacity (Approximate)
Liter US measure Imp measure
Fuel50.0 13 1/4 gal 11 gal
Engine oil
Drain and refillWith oil filter change 3.9 4 1/8 qt 3 3/8 qt
Without oil filter change 3.7 3 7/8 qt 3 1/4 qt
Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level)6.8 7 1/4 qt 6 qt
Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qt
CVT fluid8.3 8 3/4 qt 7 1/4 qt
Brake and clutch fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oilType 1
120 m4.1 fl oz 4.2 fl oz
Type 2
100 m3.4 fl oz 3.5 fl oz

AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION AT
A
B
AT
Revision: June 20062007 Versa INDEX FOR DTC ........................................................ 5
Alphabetical Index .................................................... 5
DTC No. Index ......................................................... 6
PRECAUTIONS .......................................................... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 7
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine .................................................... 8
Precautions .............................................................. 8
Service Notice or Precautions .................................. 9
PREPARATION ..........................................................11
Special Service Tools ..............................................11
Commercial Service Tools ...................................... 14
A/T FLUID ................................................................. 16
Checking A/T Fluid ................................................. 16
Changing A/T Fluid ................................................ 17
A/T Fluid Cooler Cleaning ...................................... 17
A/T CONTROL SYSTEM .......................................... 20
Cross-Sectional View ............................................. 20
Shift Mechanism ..................................................... 21
TCM Function ......................................................... 30
CAN Communication .............................................. 31
Input/Output Signal of TCM .................................... 31
Line Pressure Control ............................................ 32
Shift Control ........................................................... 33
Lock-up Control ...................................................... 34
Engine Brake Control (Overrun Clutch Control) ..... 35
Control Valve .......................................................... 37
Centrifugal Cancel Mechanism .............................. 38
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 39
Introduction ............................................................ 39
OBD-II Function for A/T System ............................. 39
One or Two Trip Detection Logic of OBD-II ............ 39
OBD-II Diagnostic Trouble Code (DTC) ................. 39
Malfunction Indicator Lamp (MIL) ........................... 42
TROUBLE DIAGNOSIS ............................................ 43
DTC Inspection Priority Chart ................................ 43Fail-safe .................................................................. 43
How to Perform Trouble Diagnoses for Quick and
Accurate Repair ...................................................... 45
A/T Electrical Parts Location .................................. 50
Circuit Diagram ....................................................... 52
Inspections Before Trouble Diagnosis .................... 53
Road Test ............................................................... 58
Check Before Engine is Started .............................. 58
Check at Idle ........................................................... 59
Cruise Test — Part 1 .............................................. 61
Cruise Test — Part 2 .............................................. 64
Cruise Test — Part 3 .............................................. 65
Vehicle Speed at Which Gear Shifting Occurs ....... 67
Vehicle Speed at Which Lock-up Occurs/Releases ... 67
Symptom Chart ....................................................... 68
TCM Terminals and Reference Value ..................... 78
CONSULT-II Function (A/T) .................................... 80
Diagnostic Procedure Without CONSULT-II ........... 90
DTC U1000 CAN COMMUNICATION LINE .............. 94
Description .............................................................. 94
On Board Diagnosis Logic ...................................... 94
Possible Cause ....................................................... 94
DTC Confirmation Procedure ................................. 94
Wiring Diagram — AT — CAN ................................ 95
Diagnostic Procedure ............................................. 96
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH .................................................................... 97
Description .............................................................. 97
CONSULT-II Reference Value ................................ 97
On Board Diagnosis Logic ...................................... 97
Possible Cause ....................................................... 97
DTC Confirmation Procedure ................................. 97
Wiring Diagram — AT — PNP/SW ......................... 98
Diagnostic Procedure ............................................. 99
Component Inspection ..........................................101
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................102
Description ............................................................102
CONSULT-II Reference Value ..............................102
On Board Diagnosis Logic ....................................102

AT-4Revision: June 20062007 Versa Stall Speed ...........................................................378
Line Pressure .......................................................378
Adjusting shims, Needle Bearings, Thrust Washers
and Snap Rings ....................................................379
Control Valves .......................................................380
Accumulator ..........................................................380
Clutches and Brakes ............................................380
Final Drive ............................................................382
Planetary Carrier ...................................................382
Oil Pump ...............................................................382
Input Shaft ............................................................382
Reduction Pinion Gear .........................................382
Band Servo ...........................................................382Output Shaft .......................................................... 382
Bearing Retainer ................................................... 383
Total End Play ....................................................... 383
Reverse Clutch End Play ...................................... 383
Removal and Installation ....................................... 383
Shift Solenoid Valves ............................................ 383
Solenoid Valves .................................................... 383
A/T Fluid Temperature Sensor .............................. 383
Revolution Sensor ................................................. 383
Dropping Resistor ................................................. 383
Turbine Revolution Sensor (Power Train Revolution
Sensor) ................................................................. 383

AT-16
A/T FLUID
Revision: June 20062007 Versa
A/T FLUIDPFP:KLE40
Checking A/T FluidUCS005M 8
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using the “COLD” range
on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:

When wiping the A/T fluid level gauge, always use lint-free cloth.

Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to AT- 5 3 , "
Fluid Condition Check" . If the
A/T fluid contains frictional material (clutches, bands, etc.), or if the A/T is repaired, overhauled, or
replaced, inspect and clean the A/T fluid cooler mounted in the radiator. Refer to AT- 1 7 , "
A/T Fluid Cooler
Cleaning" .
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
SCIA3451E
SM A05 1D

AT-30
A/T CONTROL SYSTEM
Revision: June 20062007 Versa
TCM FunctionUCS005MC
The function of the TCM is to:

Receive input signals sent from various switches and sensors.

Determine required line pressure, shifting point, lock-up operation, and engine brake operation.

Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transaxle senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SWITCHES & SENSORS


TCM


ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Turbine revolution sensor (Power
train revolution sensor)
Vehicle speed sensor
Overdrive control switch signal
Stop lamp switch signalShift control
Line pressure control
Lock-up control
Overrun clutch control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
controlShift solenoid valve A
Shift solenoid valve B
Overrun clutch solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
OD OFF indicator lamp
SCIA7 112 E

A/T CONTROL SYSTEM
AT-31
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AT
Revision: June 20062007 Versa
CAN CommunicationUCS005M D
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-47,
"CAN System Specification Chart" .
Input/Output Signal of TCMUCS005M E
*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnostics; if self-diagnosis are not started, it is judged that there is some kind of error.
*5: Input by CAN communications.
*6: Output by CAN communications.Control itemLine
pressure
controlVehicle
speed
controlShift
controlLock-up
controlEngine
brake
controlFail-safe
functionSelf-diag-
nostics
function
InputAccelerator pedal position signal
(*5)XXXXX(*3) XX
Vehicle speed sensor·A/T
(Revolution sensor)XXXXX(*3) XX
Vehicle speed sensor·MTR (*1) X (*1) X (*1) X (*1) X X
Closed throttle position signal
(*5)(*2) X(*2) XXX(*4) X
Wide open throttle position signal
(*5)(*2) X (*2) X (*4) X
Turbine revolution sensor (Power
train revolution sensor)XX X XX
Engine speed signal X X X X
PNP switch X X X X X (*3) X (*4) X
Stop lamp switch signal
(*5)XX (*4) X
A/T fluid temperature sensors
(*5)XXXX XX
Overdrive control switch signal
(*5)XXXX (*4) X
TCM power supply voltage signal X X X X
Out-
putShift solenoid valve A/B X (*3) X X
Line pressure solenoid X (*3) X X
Torque converter clutch solenoid
valveX(*3) XX
Overrun clutch solenoid valve X X (*3) X X
OD OFF indicator lamp
(*6)XX

A/T CONTROL SYSTEM
AT-33
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AT
Revision: June 20062007 Versa
AT LOW FLUID TEMPERATURE

A/T fluid viscosity and frictional characteristics of the clutch facing change with A/T fluid temperature.
Clutch engaging or band-contacting pressure is compensated for, according to A/T fluid temperature, to
stabilize shifting quality.

The line pressure is reduced below 60°C (140°F) to prevent
shifting shock due to high viscosity of A/T fluid when tempera-
ture is low.

Line pressure is increased to a maximum irrespective of the
throttle opening when A/T fluid temperature drops to −10°C
(14°F). This pressure rise is adopted to prevent a delay in clutch
and brake operation due to extreme drop of A/T fluid viscosity at
low temperature.
Shift ControlUCS005MG
The shift is regulated entirely by electronic control to accommodate vehicle speed and varying engine opera-
tions. This is accomplished by electrical signals transmitted by the revolution sensor and the ECM (accelerator
pedal position sensor). This results in improved acceleration performance and fuel economy.
CONTROL OF SHIFT SOLENOID VALVES A AND B
The TCM activates shift solenoid valves A and B according to sig-
nals from the accelerator pedal position sensor and revolution sen-
sor to select the optimum gear position on the basis of the shift
schedule memorized in the TCM.
The shift solenoid valve performs simple ON-OFF operation. When
set to “ON”, the drain circuit closes and pilot pressure is applied to
the shift valve.
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS
SCIA4829E
SCIA4830E
SAT0 0 8J
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)

TROUBLE DIAGNOSIS
AT-47
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Revision: June 20062007 Versa
DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS

WHAT..... Vehicle & A/T model

WHEN..... Date, Frequencies

WHERE..... Road conditions

HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR./MS Model & Year VIN
Trans. model Engine Mileage
Incident Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏ 1st → 2nd❏ 2nd → 3rd❏ 3rd → 4th)
❏ No down-shift (❏ 4th → 3rd❏ 3rd → 2nd❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
1.❏ Read the Fail-safe and listen to customer complaints.AT-4 3,
AT-4 7
2.❏ Check A/T fluidAT-1 6
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform “STALL TEST” and “LINE PRESSURE TEST”.AT-5 3
,
AT-5 6
❏ “STALL TEST” — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ “LINE PRESSURE TEST” — Suspected parts:

TROUBLE DIAGNOSIS
AT-49
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AT
Revision: June 20062007 Versa
4. 4-3. “Cruise Test”AT-6 1
Part 1
❏ AT-206, "
Vehicle Cannot Be Started from D1" .
❏ AT-208, "
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-210, "
A/T Does Not Shift: D2 → D3" .
❏ AT-212, "
A/T Does Not Shift: D3 → D4" .
❏ AT-214, "
A/T Does Not Perform Lock-up" .
❏ AT-215, "
A/T Does Not Hold Lock-up Condition" .
❏ AT-216, "
Lock-up Is Not Released" .
❏ AT-217, "
Engine Speed Does Not Return to Idle (Light Braking D4 → D3 )" .
Part 2AT-6 4
❏ AT-206, "Vehicle Cannot Be Started from D1" .
❏ AT-208, "
A/T Does Not Shift: D1 → D2 or Does Not Kickdown: D4 → D2" .
❏ AT-210, "
A/T Does Not Shift: D2 → D3" .
❏ AT-212, "
A/T Does Not Shift: D3 → D4" .
Part 3AT-6 5
❏ AT-218, "A/T Does Not Shift: D4 → D3 , When OD OFF" .
❏ AT-219, "
A/T Does Not Shift: D3 → 22 , When Selector Lever “D” → “2” Position" .
❏ AT-221, "
A/T Does Not Shift: 22 → 11 , When Selector Lever “2” → “1” Position" .
❏ AT-223, "
Vehicle Does Not Decelerate by Engine Brake" .
❏ Perform self-diagnosis. Enter checks for detected items. AT-8 2
, AT-9 0 .
❏ AT - 9 4 , "
DTC U1000 CAN COMMUNICATION LINE" .
❏ AT - 9 7 , "
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH" .
❏ AT-102, "
DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT" .
❏ AT-107, "
DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" .
❏ AT - 11 3 , "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ AT - 11 7 , "
DTC P0731 A/T 1ST GEAR FUNCTION"
❏ AT-121, "DTC P0732 A/T 2ND GEAR FUNCTION" .
❏ AT-124, "
DTC P0733 A/T 3RD GEAR FUNCTION" .
❏ AT-128, "
DTC P0734 A/T 4TH GEAR FUNCTION" .
❏ AT-134, "
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE" .
❏ AT-139, "
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)" .
❏ AT-145, "
DTC P0745 LINE PRESSURE SOLENOID VALVE" .
❏ AT-151, "
DTC P0750 SHIFT SOLENOID VALVE A" .
❏ AT-156, "
DTC P0755 SHIFT SOLENOID VALVE B" .
❏ AT-161, "
DTC P1760 OVERRUN CLUTCH SOLENOID VALVE" .
❏ AT-166, "
DTC VEHICLE SPEED SENSOR MTR" .
❏ AT-170, "
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM
POWER SOURCE)" .
❏ AT-176, "
DTC TURBINE REVOLUTION SENSOR" .
❏ AT-182, "
CONTROL UNIT (RAM), CONTROL UNIT (ROM)" .
❏ AT-183, "
MAIN POWER SUPPLY AND GROUND CIRCUIT" .
5.❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts.AT-8 2
,
AT-9 1
6.❏ Perform “Road Test”.AT-5 8
7.❏ Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT-6 8
8.❏ Erase DTC from TCM and ECM memories.AT-8 3,
AT-9 3