brake NISSAN LEAF 2012 Service Manual

.If the vehicle is driven with the
electric parking brake applied, the
electric brake components may
overheat causing a deterioration in
electric parking brake effectiveness
and premature electric parking
brake wear.
. The electric parking brake mechan-
ical release tool should be used
only to release the electric parking
brake in an emergency.
NOTE:
The electric parking brake mechanical
release tool can only be used to release
the electric parking brake. It can not to be
used to apply the electric parking brake.
The electric parking brake operation
switch indicator may turn off 1 minute
after the power switch is placed in the OFF
position. If the parking brake switch op-
eration indicator does not turn off, contact
a NISSAN certified LEAF dealer.

8 Maintenance and do-it-yourself
Maintenance requirement ....................................................... 8-2Scheduled maintenance ................................................... 8-2
General maintenance ........................................................ 8-2
Where to go for service ................................................... 8-2
General maintenance .............................................................. 8-2 Explanation of maintenance items ................................. 8-2
Maintenance precautions ....................................................... 8-4
Motor compartment check locations .................................. 8-6
Cooling system ......................................................................... 8-7 Checking coolant level ..................................................... 8-8
Changing coolant ............................................................... 8-8
Reduction gear fluid ................................................................ 8-9
Brake fluid .................................................................................. 8-9
Window washer fluid ........................................................... 8-10
12-volt battery ........................................................................ 8-11 Jump starting .................................................................... 8-12
Windshield wiper blades .................................................... 8-12 Cleaning ............................................................................ 8-12
Replacing .......................................................................... 8-12 Rear window wiper blade .................................................. 8-15
Brakes ..................................................................................... 8-15
Brake pad wear warning ............................................. 8-15
Fuses ....................................................................................... 8-16 Motor compartment ...................................................... 8-16
Passenger compartment ............................................. 8-17
Intelligent Key battery replacement .................................. 8-18
Lights ....................................................................................... 8-20 Headlights ....................................................................... 8-21Exterior and interior lights ........................................... 8-22
Wheels and tires .................................................................. 8-25 Tire pressure .................................................................. 8-25
Tire labeling .................................................................... 8-28
Types of tires .................................................................. 8-30
Tire chains ...................................................................... 8-31
Changing wheels and tires ......................................... 8-32
Emergency tire puncture repair kit ........................... 8-34

webbing for cuts, fraying, wear or damage.
Steering wheel:Check for changes in the
steering conditions, such as excessive free play,
hard steering or strange noises.
Warning lights and chimes: Make sure that
all warning lights and chimes are operating
properly.
Windshield defroster: Check that the air
emits from the defroster outlets properly and in
sufficient quantity when operating the heater or
air conditioner.
Windshield wiper and washer*: Check that
the wipers and washers operate properly and
that the wipers do not streak.
Under hood and vehicle
The maintenance items listed here should be
checked periodically.
12-volt battery*: Check the fluid level in each
cell.
It should be between the MAX and MIN lines.
Vehicles operated in high temperatures or under
severe conditions require frequent checks of the
12-volt battery fluid level.
Brake fluid level*: Make sure that the brake
fluid level is between the MAX and MIN lines on
the reservoir. Coolant level*:
Check the coolant level when
the motor compartment is cold.
Fluid leaks: Check under the vehicle for water
or other fluid leaks after the vehicle has been
parked for a short period of time. Water dripping
from the air conditioner after use is normal. If you
notice any leaks, check for the cause and have it
corrected immediately.
Radiator and hoses: Check the front of the
radiator and clean off any dirt, insects, leaves,
etc., that may have accumulated. Make sure that
the hoses have no cracks, deformation, rot or
loose connections.
Underbody: The underbody is frequently ex-
posed to corrosive substances such as those
used on icy roads or to control dust. It is very
important to remove these substances, other-
wise rust will form on the floor pan and frame. At
the end of winter, the underbody should be
thoroughly flushed with plain water, being care-
ful to clean those areas where mud and dirt may
accumulate. For additional information, see
“Cleaning exterior” in the “7. Appearance and
care” section.
Windshield washer fluid*: Check that there is
an adequate amount of fluid in the reservoir.

maintenance.
. Park the vehicle on a level surface,
apply the parking brake securely
and chock the wheels to prevent
the vehicle from moving. Push the P
position switch on the selector lever
or place the vehicle into the N
(Neutral) position.
. If you must work with the EV
(Electric vehicle) system is turned
on, keep hands, clothing, hair and
tools away from moving fans and
any other moving parts.
. Make sure that the power switch is
in the OFF or LOCK position when
performing any part replacement or
repairs.
. It is advisable to secure or remove
any loose clothing and remove any
jewelry, such as rings, watches, etc.
before working on your vehicle.
. Always wear eye protection when-
ever you work on your vehicle.
. Never get under the vehicle while it
is supported only by a jack. If it is
necessary to work under the vehicle,
support it with safety stands. .
Keep smoking materials, flames
and sparks away from the 12-volt
battery.

EMERGENCY SHUT-OFF SYSTEM
The emergency shut-off system is activated and
the high-voltage system automatically turns off in
the following conditions:
- Front and side collisions in which the air bags
are deployed.
- Certain rear collisions.
- Certain EV (Electric Vehicle) system malfunc-
tions
For the above collisions and certain other EV
(Electric Vehicle) system malfunctions, the
READY to drive indicator light will turn off. See
“Warning/indicator lights and audible remin-
ders” in the “2. Instruments and controls”
section.
The emergency shut-off activates for the above
collisions to minimize risk of an event that could
cause injury or an accident. If the emergency
shut-off system activates, the EV system may
not be switched to READY to drive position,
contact a NISSAN certified LEAF dealer. Even if
the power switch is switched to READY to drive
position, the system may shut-off suddenly.
Therefore, drive cautiously to the nearest
NISSAN certified LEAF dealer or contact a
NISSAN certified LEAF dealer as soon as
possible.WARNING
.Pay special attention to pedes-
trians. Because there is no engine
noise, pedestrians may not know
the vehicle is approaching, moving
or about to move, and may step into
the path of vehicle travel.
. When leaving the vehicle, be sure to
turn off the EV (Electric Vehicle)
system.
. Be sure to push the P (Park) posi-
tion switch on the selector lever and
apply the parking brake when park-
ing because the vehicle can move
when the READY to drive indicator
light is ON. When the READY to
drive indicator light is ON, do not
leave your vehicle in a shift position
other than the P (Park) position.
. Keep the brake pedal depressed
until you are ready to drive. When
the vehicle is in the D (drive) posi-
tion or ECO or R (reverse) position,
if you release the brake pedal and
do not depress accelerator, the
vehicle will creep and may start
abruptly. This may cause serious injury or death.
NOTE:
. The vehicle cannot run with a dis-
charged Li-ion battery. Repeated accel-
eration consumes more power from the
Li-ion battery than driving at a steady
speed.
. This vehicle is equipped with a regen-
erative brake system. The primary pur-
pose of regenerative brake system is to
provide some power to recharge the Li-
ion battery and extend driving range. A
secondary benefit is “engine braking”
that operates based on Li-ion battery
conditions.
. In the D (Drive) position, when the
accelerator pedal is released, the re-
generative brake system provides
some deceleration.
. When you put the shift selector in the
ECO position and take your foot off the
accelerator pedal, more regenerative
brake is applied than in the D (Drive)
position.
. Less deceleration is provided by the
regenerative brake system when the Li-
EV OverviewEV-9
EV (Electric Vehicle)
CHARACTERISTICS

ion battery is fully charged. Regenera-
tive brake is automatically reduced
when the Li-ion battery is fully charged
to prevent the Li-ion battery from
becoming overcharged. Regenerating
brake is also automatically reduced
when the battery temperature is high/
low (indicated by the red/blue zones
on the Li-ion battery temperature
gauge) to prevent Li-ion battery da-
mage.
. The brake pedal should be used to
slow or stop the vehicle depending on
traffic or road conditions. The vehicle
brakes are not affected by regenerative
brake system operation.
NOISE AND VIBRATION
You might experience the following noise or
vibration as a normal characteristic of this
vehicle.
.Traction motor noise from motor compart-
ment.
. Noise and vibration when releasing and
applying the electric parking brake.
. Water pump and radiator fan noise while
charging. .
Compressor and radiator fan noise when the
Climate Ctrl. Timer or remote climate control
is used.
. Relay operation noise and vibration at start-
up and shut-down of the EV (Electric
Vehicle) system (power switch placed in
the ON and OFF position) .
. Approaching Vehicle Sound for Pedestrians
(VSP) .
WARNING
The EV (Electric Vehicle) system uses a
high voltage current. Failure to follow
the proper handling instructions may
cause serious injury or death. Be sure
to read the “CH. Charging” section and
follow the procedures and guidelines
described.
LIFE WITH AN EV (scene guide)

Driving range button
— Audio control
— Bluetooth
®Hands-Free Phone System control
6. Steering wheel
— Electric power steering system (P.5-21) — Horn (P.2-46)
— Driver’s supplemental air bag (P.1-36)
7. Wiper and washer switch (P.2-38)
8. Steering-wheel-mounted controls (right side)
— Cruise control switches (P.5-17)
9. Fuse box cover (P.8-16)
10. Vehicle Dynamic Control (VDC) OFF switch (P.2-48)
11. Headlight aiming control (P.2-44)
12. Immediate charge switch (P.CH-24)
13. Heated steering wheel switch (P.2-45)
14. Tilting steering wheel lever (P.3-19)
15. Heated seat switch (P.2-46)
16. Selector lever (P.5-12)
17. Electric parking brake (P.5-15)
*: if so equipped
COCKPIT

EV Overview
The EV (Electric Vehicle) system ...................................... EV-2
Li-ion battery .......................................................................... EV-2 Driving with a discharged Li-ion battery ................... EV-3
Charging the 12-volt battery ........................................ EV-5
Li-ion battery heater ....................................................... EV-5
High voltage precautions .................................................... EV-7
High-voltage components ............................................. EV-7
Road accident precautions ................................................ EV-8 Emergency shut-off system .......................................... EV-9
EV (Electric Vehicle) characteristics ................................ EV-9
Noise and vibration ...................................................... EV-10
Life with an EV (scene guide) ........................................ EV-10 Charging the Li-ion battery ........................................ EV-10
Before driving your vehicle ........................................ EV-13
Starting your vehicle .................................................... EV-16
Driving the vehicle ........................................................ EV-17 At home after driving ................................................. EV-21
Efficient use of your vehicle ............................................ EV-22 Range ............................................................................ EV-22
Improve driving range ............................................... EV-22
Li-ion battery life ......................................................... EV-23
Li-ion battery maintenance ...................................... EV-24
EV unique information ...................................................... EV-24 Meters and indicators ............................................... EV-24
Approaching Vehicle Sound for Pedestrians
(VSP) system .............................................................. EV-27
Electric shift control system .................................... EV-28
Electric parking brake ............................................... EV-28
LED headlight (low beam) ....................................... EV-29
Solar cell module (if so equipped) ........................ EV-29
Driving range button ................................................ EV-29

WARNING
In case of a collision:
.If your vehicle is drivable, pull your
vehicle off the road, push the P
(Park) position switch on the selec-
tor lever, apply the parking brake
and turn the EV (Electric Vehicle)
system off.
. Check your vehicle to see if there
are exposed high-voltage parts or
cables. For their locations, see
“High-voltage components” earlier
in this section. To avoid personal
injury, never touch high-voltage wir-
ing, connectors, and other high-
voltage parts, such as inverter unit
and Li-ion battery. An electric shock
may occur if exposed electric wires
are visible when viewed from inside
or outside of your vehicle. There-
fore, never touch exposed electric
wires.
. If the vehicle receives a strong
impact to the floor while driving,
stop the vehicle in a safe location
and check the floor. .
Leaks or damage to the Li-ion
battery may result in a fire. If you
discover them, contact emergency
services immediately. Since the
fluid leak may be lithium manga-
nate from the Li-ion battery, never
touch the fluid leak inside or out-
side the vehicle. If the fluid contacts
your skin or eyes, wash it off
immediately with a large amount of
water and receive immediate medi-
cal attention to help avoid serious
injury.
. If a fire occurs in the EV (Electric
Vehicle) , leave the vehicle as soon
as possible. Only use a type ABC,
BC or C fire extinguisher that is
meant for use on electrical fires.
Using a small amount of water or
the incorrect fire extinguisher can
result in serious injury or death from
electrical shock.
. If your vehicle needs to be towed,
do it with the front wheels raised. If
the front wheels are on the ground
when towing, the traction motor
may generate electricity. This may
damage the components of the EV
(Electric Vehicle) system and cause a fire.
. If you are not able to safely assess
the vehicle due to vehicle damage,
do not touch the vehicle. Leave the
vehicle and contact emergency ser-
vices. Advise 1st responders that
this is an electric vehicle.
. In the event of an accident that
requires body repair and painting,
the vehicle should be delivered to a
NISSAN certified LEAF dealer to
have the Li-ion battery pack and
high voltage parts such as the
inverter, including the wiring har-
ness, removed prior to painting. Li-
ion battery packs exposed to heat in
the paint booth will experience
capacity loss. Damaged Li-ion bat-
tery packs may also pose safety
risks to untrained mechanics and
repair personnel.
ROAD ACCIDENT PRECAUTIONS

EMERGENCY SHUT-OFF SYSTEM
The emergency shut-off system is activated and
the high-voltage system automatically turns off in
the following conditions:
- Front and side collisions in which the air bags
are deployed.
- Certain rear collisions.
- Certain EV (Electric Vehicle) system malfunc-
tions
For the above collisions and certain other EV
(Electric Vehicle) system malfunctions, the
READY to drive indicator light will turn off. See
“Warning/indicator lights and audible remin-
ders” in the “2. Instruments and controls”
section.
The emergency shut-off activates for the above
collisions to minimize risk of an event that could
cause injury or an accident. If the emergency
shut-off system activates, the EV system may
not be switched to READY to drive position,
contact a NISSAN certified LEAF dealer. Even if
the power switch is switched to READY to drive
position, the system may shut-off suddenly.
Therefore, drive cautiously to the nearest
NISSAN certified LEAF dealer or contact a
NISSAN certified LEAF dealer as soon as
possible.WARNING
.Pay special attention to pedes-
trians. Because there is no engine
noise, pedestrians may not know
the vehicle is approaching, moving
or about to move, and may step into
the path of vehicle travel.
. When leaving the vehicle, be sure to
turn off the EV (Electric Vehicle)
system.
. Be sure to push the P (Park) posi-
tion switch on the selector lever and
apply the parking brake when park-
ing because the vehicle can move
when the READY to drive indicator
light is ON. When the READY to
drive indicator light is ON, do not
leave your vehicle in a shift position
other than the P (Park) position.
. Keep the brake pedal depressed
until you are ready to drive. When
the vehicle is in the D (drive) posi-
tion or ECO or R (reverse) position,
if you release the brake pedal and
do not depress accelerator, the
vehicle will creep and may start
abruptly. This may cause serious injury or death.
NOTE:
. The vehicle cannot run with a dis-
charged Li-ion battery. Repeated accel-
eration consumes more power from the
Li-ion battery than driving at a steady
speed.
. This vehicle is equipped with a regen-
erative brake system. The primary pur-
pose of regenerative brake system is to
provide some power to recharge the Li-
ion battery and extend driving range. A
secondary benefit is “engine braking”
that operates based on Li-ion battery
conditions.
. In the D (Drive) position, when the
accelerator pedal is released, the re-
generative brake system provides
some deceleration.
. When you put the shift selector in the
ECO position and take your foot off the
accelerator pedal, more regenerative
brake is applied than in the D (Drive)
position.
. Less deceleration is provided by the
regenerative brake system when the Li-
EV OverviewEV-9
EV (Electric Vehicle)
CHARACTERISTICS