NISSAN LEAF 2016 1.G Dismantling Guide

5-2.2 Removal Procedure
NEVER disassemble or open the high voltage battery to avoid severe personal injury or
death
by electrical shock.
1. Discharge the high voltage battery. Refer to 3-1 Discharging Procedures (DG–13).
2.

Raise the vehicle and remove the high voltage battery under covers (front, center and rear) .
3. Remove the harness clamp (A) and disconnect the high voltage harness connector (B) from the high voltage
battery. Touching high voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution.
a. Use the following instructions to disconnect the high voltage harness connector. To prevent electrocution, cover battery side of high
voltage

connector with insulated tape. : Insulated tape A
B
AAYIA0165ZZ AAYIA0049GB
AAYIA0166ZZ
DG–41

4. Disconnect the cabin heater harness connector (A) from
the high voltage battery. Touching high voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution.
a. Use the following instructions to disconnect the cabin heater harness connector. To prevent electrocution, cover battery side of high
voltage

connector with insulated tape. : Insulated tape
5.
Disconnect the high voltage battery vehicle
communications connector (A) while turning it
counterclockwise. Touching high voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution.
A
AAYIA0171ZZ 1
3 4
2
Pull back lock tab
Press release and
pull connector

Disconnect connector
AAYIA0050GB AAYIA0172ZZ
A
AAYIA0167ZZ
DG–42

6. Remove the bonding plates (1) .
Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution.
7. Remove ONLYthe high voltage battery mounting bolts
(A) (6 bolts) .
At this stage of disassembly, NEVER remove the 4 bolts
(B) shown in the illustration. These remaining 4 bolts will
retain the high voltage battery to the vehicle body while
the lifter table can be set up in the next step. Touching high voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution.
8. Set the pallet (1) onto the lift table (2) .• Align the pallet center mark (A) and the lifter centermark (B) (white line) . Touching high voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution. 1
AAYIA0168ZZ A A
A
BB
BB
AA
AAYIA0169ZZ 1
12
2B
B A A
AAYIA0097ZZ
DG–43

9. Set the pallet (1) under the high voltage battery.
Touching high voltage components without wearing
appropriate
Personal Protective Equipment (PPE) will
cause electrocution. To prevent the battery from falling and possibly result in
personal

injury, fasten the pallet and battery together
with fastening bolts.
10. Remove the remaining 4 high voltage battery mounting bolts (A) . Touching high voltage components without wearing appropriate Personal Protective
Equipment

(PPE) will cause electrocution.
11. Carefully lower the pallet and remove the high voltage battery (1) from the vehicle. Touching high voltage components without wearing
appropriate

Personal Protective Equipment (PPE) will
cause electrocution. 1
AAYIA0119ZZ AA
A
A
AAYIA0173ZZ
1
AAYIA0170ZZ
DG–44

12. Lower the high voltage battery from the lift table together with the pallet.
a. Lift up the high voltage battery using a stacker.
b. Move the lift table.
c. Lower the high voltage battery.
d. Operate the stacker and move the high voltage battery. To avoid serious personal injury, do not move the stacker while the high voltage battery is
lifted

up because there is danger of tipping over.
13. Be sure service plug socket and high voltage connectors (battery side) are covered with insulated tape.
14. Dismantling the remainder of the LEAF may be performed like conventional Nissan vehicles once the high voltage system is properly shut down and discharged.
5-3 Recovery/Recycling of the High Voltage Battery
The high voltage battery is fully recyclable. For information regarding safe recovery and recycling of the high
voltage battery, it is recommended you contact the nearest NISSAN certified LEAF dealer. For assistance
in finding your nearest dealer please call Nissan Customer Assistance at: • Nissan EV Customer Support: 1-877-664-2738 (Hours of operation are Monday-Friday7am - 7pm, Saturday 8am - 4:30pm Central time zone)
• Nissan Consumer Affairs: 1-800-647-7261 (US) or 1-800-387-0122 (Canada) (Hours of operation are 8am - 5pm (Monday-Friday) Eastern, Central and Pacific time zones) a
b c d
AAYIA0174ZZ
DG–45

© 2015 Nissan North America, Inc.
All
rights reserved.
This document may not be altered without the written permission of Nissan North America, Inc.
Pub. No. DG16EA0ZE0U0