brake NISSAN LEAF 2016 1.G Repair Manual

Temperature
A temperature increase will accelerate the rate of
corrosion to those parts which are not well ven-
tilated.
Air pollution
Industrial pollution, the presence of salt in the air
in coastal areas, or heavy road salt use will accel-
erate the corrosion process. Road salt will also
accelerate the disintegration of paint surfaces.
PROTECT YOUR VEHICLE FROM
CORROSION
• Wash and wax your vehicle often to keep thevehicle clean.
• Always check for minor damage to the paint and repair it as soon as possible.
• Keep drain holes at the bottom of the doors open to avoid water accumulation.
• Check the underbody for accumulation of sand, dirt or salt. If present, wash with water as soon
as possible.
CAUTION
• NEVER remove dirt, sand or other de- bris from the passenger compartment
by washing it out with a hose. Remove
dirt with a vacuum cleaner.
• Never allow water or other liquids to come in contact with electronic com-
ponents inside the vehicle as this may
damage them.
Chemicals used for road surface deicing are
extremely corrosive. They accelerate corrosion
and deterioration of underbody components
such as the brake lines, brake cables, floor pan
and fenders.
In winter, the underbody must be cleaned
periodically.
For additional protection against rust and corro-
sion, which may be required in some areas, con-
sult a NISSAN certified LEAF dealer.
Appearance and care7-7

8 Maintenance and do-it yourself
Maintenance requirement................. .8-2
Scheduled maintenance ................ .8-2
General maintenance .................. .8-2
Where to go for service ................ .8-2
General maintenance .................... .8-2
Explanation of maintenance items ...........8-2
Maintenance precautions ................. .8-5
Motor compartment check locations ............8-7
Cooling system ....................... .8-8
Checking coolant level ................. .8-9
Changing coolant .................... .8-9
Reduction gear fluid .................... .8-10
Brake fluid ......................... .8-10
Windshield-washer fluid ................. .8-11
12-volt battery ....................... .8-12
Jump starting ...................... .8-13
Windshield wiper blades ................. .8-13
Cleaning ........................ .8-13
Replacing ........................ .8-14Rear window wiper blade
...............8-16
Brakes ........................... .8-16
Brake pad wear warning ................8-16
Fuses ............................ .8-17
Motor compartment .................. .8-17
Passenger compartment ................8-19
Nissan Intelligent Key® battery replacement ......8-20
Lights ............................ .8-22
Headlights ....................... .8-23
Exterior and interior lights ...............8-24
Wheels and tires ..................... .8-27
Tire pressure ...................... .8-27
Tire labeling ...................... .8-30
Types of tires ...................... .8-33
Tire chains .......................
.8-34
Changing

wheels and tires .............. .8-34
Emergency tire puncture repair kit ..........8-37

keeps the motor hood from opening when the
primary latch is released.
When driving in areas using road salt or other
corrosive materials, check lubrication frequently.
Lights*:Clean the headlights on a regular basis.
Make sure that the headlights, stop lights, tail
lights, turn signal lights and other lights are all
operating properly and installed securely. Also
check the aim of the headlights.
Road wheel nuts (lug nuts)*: When checking
the tires, make sure that no wheel nuts are miss-
ing, and check for any loose wheel nuts. Tighten
if necessary.
Tire rotation*: Tires should be rotated every
5,000 miles (8,000 km) .
Tires*: Check the pressure with a gauge often
and always prior to long distance trips. If neces-
sary, adjust the pressure in all tires to the pres-
sure specified. Check carefully for damage, cuts
or excessive wear.
Tire Pressure Monitoring System (TPMS)
transmitter components: Replace the TPMS
transmitter grommet seal, valve core and cap
when the tires are replaced due to wear or age. Wheel alignment and balance:
If the vehicle
pulls to either side while driving on a straight and
level road, or if you detect uneven or abnormal tire
wear, there may be a need for wheel alignment.
If the steering wheel or seat vibrates at normal
highway speeds, wheel balancing may be
needed.
For additional information regarding tires, refer to
“Important Tire Safety Information” (US) or “Tire
Safety Information” (Canada) in the Warranty In-
formation Booklet.
Windshield: Clean the windshield on a regular
basis. Check the windshield at least every six
months for cracks or other damage. Have a dam-
aged windshield repaired by a qualified repair
facility.
Wiper blades*: Check for cracks or wear if they
do not wipe properly.
Inside vehicle
The maintenance items listed here should be
checked on a regular basis, such as when per-
forming scheduled maintenance, cleaning the ve-
hicle, etc.
Accelerator pedal: Check the pedal for smooth
operation and make sure that the pedal does not catch or require uneven effort. Keep the floor mat
away from the pedal.
Brake pedal:
Check the pedal for smooth op-
eration. If the brake pedal suddenly goes down
further than normal, the pedal feels spongy or the
vehicle seems to take longer to stop, see a
NISSAN certified LEAF dealer immediately. Keep
the floor mat away from the pedal.
Brakes: Check that the brakes do not pull the
vehicle to one side when applied.
Electric shift P (Park) position mechanism:
On a steep hill, check that the vehicle is held
securely while the vehicle is in the P (Park) posi-
tion without applying the brakes.
Parking brake: Check the parking brake opera-
tion regularly. The vehicle should be securely held
on a steep hill with only the parking brake applied.
If the parking brake cannot keep a vehicle posi-
tion contact a NISSAN certified LEAF dealer.
Seat: Check seat position controls such as the
seat adjusters, seatback recliners, etc. to ensure
that they operate smoothly and that all latches
lock securely in every position. Check that the
head restraints/headrests move up and down
smoothly and that the locks (if so equipped) hold
securely in all latched positions.
Maintenance and do-it yourself8-3

Seat belts:Check that all parts of the seat belt
system (for example, buckles, anchors, adjusters
and retractors) operate properly and smoothly,
and are installed securely. Check the belt web-
bing for cuts, fraying, wear or damage.
Steering wheel: Check for changes in the
steering conditions, such as excessive free play,
hard steering or strange noises.
Warning lights and chimes: Make sure that all
warning lights and chimes are operating properly.
Windshield defroster: Check that the air emits
from the defroster outlets properly and in suffi-
cient quantity when operating the heater or air
conditioner.
Windshield wiper and washer*: Check that
the wipers and washers operate properly and
that the wipers do not streak.
Under hood and vehicle
The maintenance items listed here should be
checked periodically.
12-volt battery (for serviceable battery)*:
Check the fluid level in each cell. It should be
between the MAX and MIN lines. Vehicles oper-
ated in high temperatures or under severe condi- tions require frequent checks of the 12–volt bat-
tery fluid level.
NOTE:
Care should be taken to avoid situations
that can lead to potential battery discharge
and potential no-start conditions such as:
1. Installation or extended use of electronic ac-
cessories that consume battery power when
the engine is not running (Phone chargers,
GPS, DVD players, etc.)
2. Vehicle is not driven regularly and/or only driven short distances.
In these cases, the battery may need to be
charged to maintain battery health.
Brake fluid level*: Make sure that the brake
fluid level is between the “MAX” and “MIN” lines
on the reservoir.
Coolant level*: Check the coolant level when
the motor compartment is cold.
Fluid leaks: Check under the vehicle for water
or other fluid leaks after the vehicle has been
parked for a while. Water dripping from the air
conditioner after use is normal. If you should
notice any leaks, check for cause and have it
corrected immediately. Radiator and hoses:
Check the front of the
radiator and clean off any dirt, insects, leaves,
etc., that may have accumulated. Make sure that
the hoses have no cracks, deformation, rot or
loose connections.
Underbody: The underbody is frequently ex-
posed to corrosive substances such as those
used on icy roads or to control dust. It is very
important to remove these substances, other-
wise rust will form on the floor pan and frame. At
the end of winter, the underbody should be thor-
oughly flushed with plain water, being careful to
clean those areas where mud and dirt may accu-
mulate. For additional information, refer to
“Cleaning exterior” in the “Appearance and care”
section of this manual.
Windshield-washer fluid*: Check that there is
an adequate amount of fluid in the reservoir.
8-4Maintenance and do-it yourself

When performing any inspection or maintenance
work on your vehicle, always take care to prevent
serious accidental injury to yourself or damage to
the vehicle. The following are general precau-
tions that should be closely observed.
WARNING
• The EV system uses high voltage up to approximately DC 400 volt. The system
can be hot during and after starting
and when the vehicle is shut off. Be
careful of both the high voltage and
the high temperature. Obey the labels
that are attached to the vehicle.
• Never disassemble, remove or replace high-voltage parts and cables as well
as their connectors. High-voltage
cables are colored orange.
• Disassembling, removing or replacing those parts or cables can cause severe
burns or electric shock that may result
in serious injury or death. The vehicle
high-voltage system has no user ser-
viceable parts. Take your vehicle to the
NISSAN certified LEAF dealer for any
necessary maintenance. • Park the vehicle on a level surface,
apply the parking brake securely and
chock the wheels to prevent the ve-
hicle from moving. Push the P (Park)
position switch on the shift lever or
place the vehicle into the N (Neutral)
position.
• If you must work with the EV (Electric vehicle) system is turned on, keep
hands, clothing, hair and tools away
from moving fans and any other mov-
ing parts.
• Make sure that the power switch is in the OFF or LOCK position when per-
forming any part replacement or re-
pairs.
• It is advisable to secure or remove any loose clothing and remove any jewelry,
such as rings, watches, etc. before
working on your vehicle.
• Always wear eye protection whenever you work on your vehicle.
• Never get under the vehicle while it is supported only by a jack. If it is neces-
sary to work under the vehicle, support
it with safety stands.
• Keep smoking materials, flames and sparks away from the 12-volt battery.
CAUTION
• Do not work under the hood while the motor compartment is hot. Push the
power switch in the OFF position and
wait until it cools down.
• Avoid direct contact with used coolant. Improperly disposed coolant and/or
other vehicle fluids can damage the
environment. Always conform to local
regulations for the disposal of vehicle
fluids.
• Never connect or disconnect the bat- tery or any transistorized component
while the power switch is in the ON
position.
• Your vehicle is equipped with an auto- matic cooling fan. It may come on at
any time without warning, even if the
power switch is not in the ACC, ON or
READY to drive position. To avoid in-
jury, always disconnect the negative
12-volt battery cable before working
near the fan.
• Before performing any electrical main- tenance work on the vehicle such as
the battery, fuses or bulb replacement,
confirm the following:
– The charge connector is removedfrom the vehicle.
MAINTENANCE PRECAUTIONS
Maintenance and do-it yourself8-5

1. Brake fluid reservoir
2. 12-volt battery
3. Fuse holder
4. Fuse/Fusible link holder
5. Coolant reservoir cap
6. Windshield-washer fluid reservoir
7. Fuse/Fusible link holder
MOTOR COMPARTMENT CHECK
LOCATIONS
Maintenance and do-it yourself8-7

When checking or replacement is required, we
recommend a NISSAN certified LEAF dealer for
servicing.
CAUTION
• Use only Genuine NISSAN Matic S ATF. Do not mix with other fluids.
• Using reduction gear fluid other than Genuine NISSAN Matic S ATF will
cause deterioration in driveability and
reduction gear durability, and may
damage the reduction gear, which is
not covered by the NISSAN New Ve-
hicle Limited Warranty. For additional brake fluid information, refer to
“Recommended fluids/lubricants and capacities”
in the “Technical and consumer information” sec-
tion of this manual.
WARNING
• Use only new fluid from a sealed con- tainer. Old, inferior or contaminated
fluid may damage the brake system.
The use of improper fluids can damage
the brake system, and affect the vehi-
cle’s stopping ability.
• Clean the filler cap before removing.
• Brake fluid is poisonous and should be stored carefully in marked containers
out of the reach of children.
CAUTION
Do not spill the fluid on any painted sur-
faces. This will damage the paint. If fluid
is spilled, immediately wash the surface
with water. Check the fluid level in the reservoir. If the fluid is
below the MIN line
Bor the brake warning light
illuminates, add Genuine NISSAN Super Heavy
Duty Brake Fluid or equivalent DOT 3fluid up to
the MAX line
A. If fluid must be added fre-
quently, the system should be checked by a
NISSAN certified LEAF dealer.
REDUCTION GEAR FLUID BRAKE FLUID
8-10Maintenance and do-it yourself

REAR WINDOW WIPER BLADE
Contact a NISSAN certified LEAF dealer if
checking or replacement is required.If the brakes do not operate properly, have the
brakes checked by a NISSAN certified LEAF
dealer.
WARNING
Do not adjust the height of the brake
pedal. Doing so could alter the effective-
ness of the brakes, which could result in a
serious accident and personal injury. If
adjustment is required, contact a NISSAN
certified LEAF dealer.
BRAKE PAD WEAR WARNING
The disc brake pads have audible wear warnings.
When a brake pad requires replacement, it will
make a high pitched scraping sound when the
vehicle is in motion. This scraping sound will first
occur only when the brake pedal is depressed.
After more wear of the brake pad, the sound will
always be heard even if the brake pedal is not
depressed. Have the brakes checked as soon as
possible if the wear warning sound is heard.
Under some driving or climate conditions, occa-
sional brake squeak, squeal or other noise may
be heard. Occasional brake noise during light to
moderate stops is normal and does not affect the
function or performance of the brake system. Proper brake inspection intervals should
be followed.
For additional information, refer to
the maintenance log section of your NISSAN
Service and Maintenance Guide.
BRAKES
8-16Maintenance and do-it yourself

Replacing wheels and tires
When replacing a tire, use the same size, tread
design, speed rating and load carrying capacity as
originally equipped. For additional information, re-
fer to “Specifications” in the “Technical and con-
sumer information” section of this manual for rec-
ommended types and sizes of tires and wheels.
WARNING
• The use of tires other than those rec- ommended or the mixed use of tires of
different brands, construction (bias,
bias-belted or radial) , or tread patterns
can adversely affect the ride, braking,
handling, Vehicle Dynamic Control
(VDC) system, ground clearance, body-
to-tire clearance, tire chain clearance,
speedometer calibration, headlight
aim and bumper height. Some of these
effects may lead to accidents and
could result in serious personal injury.
• If your vehicle was originally equipped with 4 tires that were the same size
and you are only replacing 2 of the 4
tires, install the new tires on the rear
axle. Placing new tires on the front
axle may cause loss of vehicle control
in some driving conditions and cause
an accident and personal injury. • If the wheels are changed for any rea-
son, always replace with wheels which
have the same off-set dimension.
Wheels of a different off-set could
cause premature tire wear, degrade
vehicle handling characteristics, affect
the VDC system and/or interference
with the brake discs. Such interference
can lead to decreased braking effi-
ciency and/or early brake pad/shoe
wear. For additional information on
wheel-off set dimensions, refer to
“Wheels and tires” in the “Technical
and consumer information” section of
this manual.
• When a wheel is replaced, the TPMS will not function and the low tire pres-
sure warning light will flash for ap-
proximately 1 minute. The light will re-
main on after 1 minute. Contact a
NISSAN certified LEAF dealer as soon
as possible for tire replacement
and/or system resetting.
• Replacing tires with those not origi- nally specified by NISSAN could affect
the proper operation of the TPMS.
• The TPMS sensor may be damaged if it is not handled correctly. Be careful
when handling the TPMS sensor. • When replacing the TPMS sensor, the
ID registration may be required. Con-
tact a NISSAN certified LEAF dealer for
ID registration.
• Do not use a valve stem cap that is not specified by NISSAN. The valve stem
cap may become stuck.
• Be sure that the valve stem caps are correctly fitted. Otherwise the valve
may be clogged up with dirt and cause
a malfunction or loss of pressure.
• Do not install a damaged or deformed wheel or tire even if it has been re-
paired. Such wheels or tires could have
structural damage and could fail with-
out warning.
• The use of retread tire is not recom- mended.
• For additional information regarding tires, refer to “Important Tire Safety
Information” (US) or “Tire Safety Infor-
mation” (Canada) in the Warranty In-
formation Booklet.
8-36Maintenance and do-it yourself

The following are approximate capacities. The actual refill capacities may be slightly different. When refilling, follow the procedure that
is described in the “Maintenance and do-it-yourself” section to determine the proper refill capacity.
Capacity (approximate)Recommended specifications
US measure Imp measure Liter
Cooling system
With reservoir 5-5/8 qt 4-5/8 qt 5.3 L • Pre-diluted Genuine NISSAN Long Life Antifreeze/
Coolant (blue) or equivalent
• Use Genuine NISSAN Coolant or equivalent in its qual- ity, in order to avoid possible aluminium corrosion within
the cooling system caused by the use of non-geunine
coolant. Note that any repairs for the incidents within
the cooling system while using non-genuine coolant
may not be covered by the warranty even if such inci-
dents occurred during the warranty period.
Reservoir 1/2 qt 1/2 qt 0.5 L
Reduction gear fluid 1-1/2 qt 1-1/4 qt 1.4 L• Genuine NISSAN Matic S ATF
• Using reduction gear fluid other than Genuine NISSAN
Matic S ATF will cause deterioration in driveability and
reduction gear durability, and may damage the reduction
gear, which is not covered by the NISSAN New Vehicle
Limited Warranty.
Brake fluid ———• Genuine NISSAN Super Heavy Duty Brake Fluid (Avail-
able in mainland US through a NISSAN certified LEAF
dealer) or equivalent DOT 3
• Refill to the proper oil level according to the instructions in the “Maintenance and do-it-yourself” section.
Multi-purpose grease ——— • NLGI No. 2 (Lithium soap base)
RECOMMENDED FLUIDS/
LUBRICANTS AND CAPACITIES
9-2Technical and consumer information